Supplement to CN.12 catalogue. New products News 2012 G - 12 ENGLISH

Transcription

1 Supplement to CN. catalogue New products 0 i News 0 G - ENGLISH

2 The Company and the Product INDUSTRIA LOMBARDA MATERIALE ELETTRICO SpA has been operating in Milan since 9, in particular in the electrotechnical sector for the manufacturing of equipment for industrial installations. ILME reflects the traditional entrepreneurial spirit of Lombardy, and has enjoyed continuous expansion for over half a century. The company has carved an important role for itself in the main world markets, also operating directly in the countries that have assumed world leadership in the field of automation, including Germany and Japan. In the electrical connection sector with applications in industrial automation, characterised by top performance and utmost reliability needs, ILME is today the acknowledged partner of many leading companies worldwide. The company s fundamental values are: product innovation, original solutions, excellent price-quality ratio, a customer-oriented sense of service, ethical behaviour and an environmentally-friendly approach. CE marking As from January 997, in order to launch electrical products on the European market the manufacturer must ensure these bear the relevant CE marking, in line with the Low Voltage Directive 7//EEC * (implemented in Italy as law no. 79) and its modification 9//EEC * (implemented in Italy as L. D no. /9, published in the supplement to the Gazzetta Ufficiale of --99). Said marking must be placed on the product - or, if this is not possible, on the packaging, the instructions for use or the warranty certificate - and acts as a declaration by the manufacturer that the product complies with all relevant EU directives. ILME products bear the CE marking on the product or packaging. Almost all ILME products fall under the Low Voltage Directive. A declaration of compliance is required before applying the CE marking. This document, to which the market is not directly entitled, must be made available to the control authorities (in Italy the Ministry for Industry, Commerce and Handicraft) at all times. In it, the manufacturer declares the technical safety standard(s) followed to manufacture the product. These standards must be, in decreasing order of preference: - a European standard (EN prefix) - a European harmonisation document (HD prefix) - an international IEC standard - a national standard - in the absence of reference standards, the manufacturer s internal specifications, guaranteeing compliance with the directive s basic safety requirements. To promote the continuing improvement of its qualitative results, ILME has always encouraged its collaborators to work with utmost responsibility and participation. The company focuses on a series of benefits to the user, including research into the most suitable materials, high quality and safe cabling, a rapid turnaround and readily available services. Compliance with harmonised technical standards (i.e. ratified by the CENELEC) constitutes presumed conformity to the directive s basic safety requirements. The CE marking of ILME products results from said products declaration of conformity to harmonised standards or international IEC standards. Through the CE marking, ILME declares full compliance, not merely with the directive s basic safety requirements, but also with those international or national EU standards on which voluntary safety certification markings are based (e.g. IMQ and VDE). In this way, ILME intends to award the CE marking the value of self-certification in terms of safety, given the loss in legal value of voluntary certifications issued by third parties, ratified by directive 9//EEC *. Notwithstanding the above, practically all ILME products still bear voluntary conformity markings. * Note: new legal reference for the Low Voltage Directive is 00/9/EC which is the consolidated edition of Directive 7//EEC + Directive 9//EEC. All information contained in this catalogue is not binding and may be changed without notice

3 CX / Crimp connection poles (00A - 90V) + poles (A - 00V) + m... pages - MIXO - CX 0 7 Crimp connection poles 70A - 000V... pages - - MIXO - CX I Crimp connection poles A - 0V... page 7 general index MIXO - CX FM Dummy module... page CD 0A crimp contacts gold plated CD - special gold plating µm CD -J JEI gold plating... page 9 CC A crimp contacts gold plated CC - special gold plating µm CC -J JEI gold plating... page 0 CV - MV enclosures size 7.7, V-Type lever version CVI LA - MVI LAP angled bulkhead mounting... page CG - MG enclosures high protection IP version bayonet locking CGK B bulkhead mounting housing CGK B - MGK B hoods... page LOOSE PROTECTION COVER CHCP CHCP V... page CODING AND GUIDE PINS for 7 codes... pages - CW patch cord RJ with RJ male connector with RJ male connectors... page CJZ RJ connectors IP / IP7 connector in bulkhead housing, female inserts... page 7 CWK - CWKA patch cord RJ patch cord with RJ connectors, male inserts page 7 CX / BD adaptor insert for shielded connectors pages - 9 NEW

4 main features CX inserts 00A/A version The CX series has been enhanced with a new insert, suitable for currents up to 00A and with new, CX / series crimp contacts featuring several benefits over conventional screw or axial screw contacts: More resistant to mechanical stresses such as vibrations, shock and cable loads More corrosion resistant (gas tight) Quicker to connect and ensuring more consistent results (regardless of the operators force ) The connector is electrically more efficient (reduced voltage drop) This innovative insert design following the same concepts of the MIXO 00A CX..G model, patented by ILME, ensures a quicker fitting and removal of crimped contacts. The keys provided firmly fasten the contact holder. The contacts can be removed without any special tool, using a simple screwdriver. The crimping operation can be carried out quickly and efficiently with the CXPZ hand operated hydraulic pliers, which is pre-fitted with the suitable locator. Suitable crimp dies available on request. code inserts No. of poles main contact auxiliary contacts CX + m (00A) (A) ) Please check the insert load curves to establish the actual maximum operating current according to the ambient temperature. rated current ) 00A A rated voltage 90V 00V EN 9 rated impulse kv kv pollution degree withstand voltage pollution degree contact resistance 0. mω (00A) mω (A) insulation resistance 0 GΩ ambient temperature limit min -0 ( C) max + degree of protection with enclosures (according to version) IP, IP, IP7, IP, IP9K without enclosures IP0 conductor connections * crimp conductor cross-section mm,, (CG contact series) AWG -, -, conductor cross-section mm (CC contact series) AWG CG/CC stripping lenght mm / 7. mechanical endurance (rating cycles) 00 working current (A) diagram CX / poles ambient temperature ( C) * max external conductor Ø = mm 00A contacts A contacts A and 0A contacts CGPZ CCPZ MIL CCPZ RN CCTP CCPNP CGD C CGD C CGD C CQES CQES CCPNP RN page 7 and 77 catalogue CN. page and 7 catalogue CN. page 70 and 7 catalogue CN.

5 CX poles (00A - 90V) + poles (A - 00V) + m enclosures: size 0.7 page: C-TYPE IP/IP * C7 IP7 stainless steel lever... * V-TYPE IP/IP stainless steel lever - 7 * T-TYPE IP insulating... * JEI zinc-plated steel lever * BIG hoods * W-Type for aggressive environment... 0 * EMC... 9 * central lever... - * IP * inserts, crimp connections 00A and A crimp contacts silver and gold plated 00A panel supports: page: COB * A enclosures: bulkhead mounting housings, high AVAILABLE construction housings or high construction hoods * refer to catalogue page CN. nd QUARTER 0 description part No. part No. part No. without contacts (to be ordered separately) female inserts for female contacts CXF / male inserts for male contacts CXM / 00A female contacts mm AWG - CGFA mm AWG - CGFA mm AWG CGFA 00A male contacts mm AWG - CGMA mm AWG - CGMA mm AWG CGMA A female contacts mm AWG - three grooves CCFA 0. CCFD mm AWG 0 with no grooves CCFA 0. CCFD mm AWG one groove (back side) CCFA 0.7 CCFD mm AWG one groove CCFA.0 CCFD.0. mm AWG two grooves CCFA. CCFD.. mm AWG three grooves CCFA. CCFD..0 mm AWG one wide groove CCFA.0 CCFD.0.0 mm AWG with no grooves CCFA.0 CCFD.0 silver plated silver plated gold plated A male contacts mm AWG - three grooves CCMA 0. CCMD mm AWG 0 with no grooves CCMA 0. CCMD mm AWG one groove (back side) CCMA 0.7 CCMD mm AWG one groove CCMA.0 CCMD.0. mm AWG two grooves CCMA. CCMD.. mm AWG three grooves CCMA. CCMD..0 mm AWG one wide groove CCMA.0 CCMD.0.0 mm AWG with no grooves CCMA.0 CCMD.0 - characteristics according to EN 9: 00A 90V kv A 00V kv - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: 0, mω (00A) mω (A) - for contact crimping, see the crimp tool section (00A contacts CG series, and A contacts CC series) on pages, 70, 7, 0,,, catalogue CN. 0 7 M F CGF and CGM ø C. 9. ø CCF and CCM 7. ø. ø. CCF and CCM contacts conductor conductor conductors section slot stripping length mm (mm) B (mm) dimensions shown are not binding and may be changed without notice contacts side (front view) F M. ø B 7 ø C 7.. ø. CGF and CGM contacts conductor conductor slot conductors section ø B ø C stripping lenght (mm ) (mm) (mm) (mm) (mm)

6 MIXO modular units poles 70A - 000V the modular inserts must be installed in suitable frames which in turn are installed in traditional housings * or COB panel support modular units, crimp connections 70A silver plated crimp contacts frames for modular units * page: 9-9 ** * enclosures: bulkhead mounting housings, high construction housings or high construction hoods ** refer to catalogue page CN. AVAILABLE description part No. part No. AVAILABLE without contacts (to be ordered separately) - female inserts for female contacts CX 0 7F - male inserts for female contacts CX 0 7M 70A female crimp contacts 0 mm AWG - 7 CX7FA 0 mm AWG - CX7FA mm AWG - CX7FA 70A male crimp contacts 0 mm AWG - 7 CX7MA 0 mm AWG - CX7MA mm AWG - CX7MA silver plated - characteristics according to EN 9: 70A 000V kv 70A 00V kv - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - for crimp contacts CX7 series use: CX7PZ crimping tool CGD 0 C, CGD C, CGD C crimp matrixes C7ES removal tool.7 9. M ø.. ø. 0 diagram CX 0 7, poles F working current (A) ø ambient temperature ( C) contacts side (front view) side with reference arrow F M contacts CX7F and CX7M conductor conductor slot conductor section stripping lenght (mm ) (mm) (mm) frame slot dimensions shown are not binding and may be changed without notice

7 tools and accessories for crimp contacts for contacts of insert series: page: MIXO... (70A) manual crimping tool crimp matrixes removal tool description part No. part No. AVAILABLE crimping tool for 70A CX7 series contacts basic tool mod. CEMBRE HT with built-in ILME locator CX7PZ LOC (excluding crimp matrixes CX7PZ crimp matrixes - for CX7 contacts with 0 mm (AWG - 7) section CGD 0 C - for CX7 contacts with mm (AWG - ) section CGD C - for CX7 contacts with mm (AWG - ) section CGD C removal tool C7ES

8 use and maintenance instructions General specifications The CX7PZ crimping tool are a hydraulically operated tool suitable for manually crimping ILME CX7 series (70A max) removable crimp contacts which may be used in MIXO series type CX7. By using a suitable, hexagonal footprint crimp matrix pair, these pliers allow crimped connections to be made which conform to the highest quality standards. The main features of these pliers are listed below: - Scope of application: suitable for crimping wire terminals for up to 0 mm flexible copper wires. - Force developed: 0 kn ( tons) - Nominal operating pressure: 00 bar (.00psi) - Dimensions: length mm (. ) width (locked moving handle) 0 mm (. ) width (free moving handle) 0 mm (9. ) - Weight: (without matrixes and without ILME locator).0kg (.lbs) - Recommended oil: AGIP ARNICA or SHELL TELLUS OIL TX or equivalent - Other features: please read the user and maintenance manual supplied with the tool. ) Releasing the dies Fully press the pressure release lever (0) located on the pliers pumping body until the piston goes back and the matrixes open. To remove the crimped contact, re-open the pliers head. ) Storage Fully return the piston as described in paragraph, then lock the moving handle in position by using the belt provided. Cleaning and maintenance The tool is very sturdy and does not required any special care; a correct operation is ensured by following a few simple precautions. The tool is supplied with a user and maintenance manual, which gives all detailed instructions. Read this manual before use. The pliers are equipped with a locator specifically designed for ILME CX7 series crimp contacts already fitted on the moving part of the pliers head by means of the Allen screw provided. This CX7PZ LOC locator is available on request if it needs replacing. NOTE: It is also possible to use the CX7PZ pliers with the CG 00A and CY 00A contact series, by simply fitting the CGPZ LOC locator with the appropriate crimping matrixes CGD C, CGD C or CGD C (for CG contacts 00A) or CYPZ LOC locator and crimping matrixes CGD C, CYD C, CYD 0 C, CYD 70 C (for CY contacts 00A) to be purchased separately. User instructions ) Preliminary operations According to requirements, the pliers can be fitted with one or more pairs of crimp matrixes selected from the matrixes listed in the catalogue, to crimp the contacts shown in the table below: article punching contacts mm AWG min AWG max ref. (mm ) (mm ) CGD 0 C ME CX7MA 0, CX7FA (.) (0.) CGD C ME CX7MA, CX7FA (.) (.) CGD C ME CX7MA, CX7FA (.) (.7) Fig. NOTE: The CX7 series crimp contacts are only suitable for crimping flexible copper wires featuring a nominal section shown in the table with the crimp matrixes shown in the table. Any contacts wires matrixes combination which does not conform to these instructions is not physically possible (ex: using mm contacts with CGD C matrixes is not possible because the pliers head would not close) or produces non conforming crimped connections or not usable in the MIXO series CX7 type connector modules. Open the tool head by moving the matrix supporting hook () outwards until the matrix support () is released. With reference to Figures and, select a pair of matrixes suitable to the type of contact and insert them in the housings: one in the matrix support (), the other one in the matrix pusher support (). (NB: the two matrixes of each pair are the same). Insert the contact by resting it in the locator with the tip forward, then close the head. The contact crimp housing will be accessible in the mouth between the matrixes. Fig. Remove the moving handle () by removing the handle locking belt from the handle. Before carrying out the next operations, make sure the head is fully closed to avoid damages. The pliers head can rotate by 0 in relation to the body, thus allowing the operator to work in the most comfortable position. WARNING: do not force the head by trying to rotate it when the tool is under pressure. ) Closing the dies If possible, rest the pliers head on a work top, then move the moving handle to start moving the matrixes closer to the contact, then carry on moving them until the contact is locked between the matrixes. Push the correctly stripped and suitable long ( mm) wire all the way in the contact crimp housing by carefully checking that the braids are fully compacted, are not damaged and, above all, are all fully inserted. Correctly pushing the contact in the locator ensures that the matrixes are exactly in the right area to compress (the contact crimp shaft centre). Make sure that the locator is free from any residue which would alter the position of the contact. ) Crimping Continue to operate the moving handle (pumping): the piston will gradually move forward until the matrixes come into contact. Continue the pumping action until the maximum pressure valve clicks in. CGPZ VLG carrying case for CX7PZ * crimping tool - dimensions x 90 x h 9 mm - weight. kg houses 0 pairs of matrixes * to store the CX7PZ crimping tool inside the carrying case, turn the pliers head by 0 so that the locator becomes visible.

9 MIXO modular units poles A - 0V the modular inserts must be installed in suitable frames which are then mounted in traditional housings or COB panel support modular units, crimp connections crimp contacts gold plated frames for modular units... page: 9-9 * * refer to catalogue page CN. - we recommend the use of CRF / CRM code pins AVAILABLE description part No. part No. without contacts (to be ordered separately) - female inserts for female contacts CX IF - male inserts for male contacts CX IM A female crimp contacts mm AWG - CIFD mm AWG - CIFD mm AWG -0 CIFD 0. A male crimp contacts mm AWG - CIMD mm AWG - CIMD mm AWG -0 CIMD 0. - characteristics according to EN 9: A 0V 0.kV A 0V.kV - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - for crimp contacts CI series use: CIPZ D crimping tool CITP D turret head CIES insertion / removal tool.7.7 M F gold plated ø. ø.,0 diagram CX poles 0..,0 working current (A),0 0, mm,0,0 0, ambient temperature ( C) contacts side (front view) side with reference arrow F M ø. CIF, CIM contacts conductor conductor conductors section slot stripping length mm (mm) (mm) frame slot dimensions shown are not binding and may be changed without notice 7

10 MIXO modular units the modular units inserts must be installed in suitable frames which in turn are installed in traditional housings or COB panel support. Alternatively, individual modules with a width of.7, can be installed in plastic supports. frames for modular units... page: 9-9 * accessory dummy module * refer to catalogue page CN. description part No. AVAILABLE dummy module for unused frame seats CX FM.7 M/F 0 - frame slot dimensions shown are not binding and may be changed without notice

11 CD contacts 0A for insert series: page: CD... (0A) - * CDD... (0A) 9- * CQ... (0A) 9-70 * CX /... (A/0A) * CX /... (0A) * CX /... (0A) * MIXO... (0A) 7- * 0A crimp contacts special gold plating µm 0A crimp contacts JEI gold plating * refer to catalogue page CN. description part No. part No. 0A female contacts mm AWG - identification No. CDFD 0.- CDFD 0.-J 0. mm AWG 0 identification No. CDFD 0.- CDFD 0.-J 0.7 mm AWG identification No. CDFD 0.7- CDFD 0.7-J.0 mm AWG identification No. CDFD.0- CDFD.0-J. mm AWG identification No. CDFD.- CDFD.-J. mm AWG identification No. CDFD.- CDFD.-J 0A male contacts mm AWG - identification No. CDMD 0.- CDMD 0.-J 0. mm AWG 0 identification No. CDMD 0.- CDMD 0.-J 0.7 mm AWG identification No. CDMD 0.7- CDMD 0.7-J.0 mm AWG identification No. CDMD.0- CDMD.0-J. mm AWG identification No. CDMD.- CDMD.-J. mm AWG identification No. CDMD.- CDMD.-J The new gold plated contacts provide: - corrosion resistance (according to EN 00) - mechanical life: 00 coupling cycles - in compliance with EN 9:00-, IEC 0, IEC 0999-:999-, EN 0-: 99 - compliant to directive RoHS - contact resistance: mω B ø. gold plated gold plated B ø. ø. ø... B ø. B ø. contacts CDF and CDM conductor conductor conductors section slot stripping length mm (mm) B (mm) 0.-0, contacts CDF J and CDM J conductor conductor conductors section slot stripping length mm (mm) B (mm) 0.-0, dimensions shown are not binding and may be changed without notice 9

12 CC contacts A for insert series: page: CDC... (A) 7-77 * CQ... (A) 9-70 * CQE... (A) 0- * CCE... (A) 9-0 * CMCE... (A) - * CX /... (A/0A) * MIXO... (A) 7- * A crimp contacts special gold plating µm A crimp contacts JEI gold plating * refer to catalogue page CN. description part No. part No. A female contacts mm AWG - one groove CCFD 0.- CCFD 0.-J 0. mm AWG 0 with no grooves CCFD 0.- CCFD 0.-J 0.7 mm AWG one groove (back side) CCFD 0.7- CCFD 0.7-J.0 mm AWG one groove CCFD.0- CCFD.0-J. mm AWG two grooves CCFD.- CCFD.-J. mm AWG three grooves CCFD.- CCFD.-J.0 mm AWG one wide groove CCFD.0- CCFD.0-J.0 mm AWG with no grooves CCFD.0- CCFD.0-J A male contacts mm AWG - one groove CCMD 0.- CCMD 0.-J 0. mm AWG 0 with no grooves CCMD 0.- CCMD 0.-J 0.7 mm AWG one groove (back side) CCMD 0.7- CCMD 0.7-J.0 mm AWG one groove CCMD.0- CCMD.0-J. mm AWG two grooves CCMD.- CCMD.-J. mm AWG three grooves CCMD.- CCMD.-J.0 mm AWG one wide groove CCMD.0- CCMD.0-J.0 mm AWG with no grooves CCMD.0- CCMD.0-J gold plated gold plated The new gold plated contacts provide: - corrosion resistance (according to EN 00) - mechanical life: 00 coupling cycles - in compliance with EN 9:00-, IEC 0, IEC 0999-:999-, EN 0-: 99 - compliant to directive RoHS - contact resistance: mω 7. ø. 7. ø. ø. ø ø. 7. ø. dimensions shown are not binding and may be changed without notice contacts CCF and CCM conductor conductor conductors section slot stripping length mm (mm) B (mm) contacts CCF J and CCM J conductor conductor conductors section slot stripping length mm (mm) B (mm)

13 CV - MV enclosures size 7.7 V-Type lever version inserts: page: CDD... poles + m * CQE... poles + m * CSH... 0 poles + m 9 * CCE... 0 poles + m 9 * CNE, CSE, JCNE, JCSE 0 poles + m 97 and 07 * CSS... 0 poles + m 9 * CMSE... + (aux) poles + m * CMCE... + (aux) poles + m * CX... / poles + m * MIXO... modules -9 * insert centre distance: 7 x 7 mm angled bulkhead mounting housings with single lever angled bulkhead mounting housings with single lever * refer to catalogue page CN. AVAILABLE nd QUARTER 0 description part No. part No. entry M AVAILABLE nd QUARTER 0 ) ) with lever, without cable gland entry CVI 0 LA with lever, with cable gland entry, closed bulkhead ) MVI 0 LAP ) flange gasket to be purchased separately. part No.: CR 0 MO CR 0 MO gasket M.. ) be used only with a complete cable gland (to be purchased separately). Versions with M or Pg entry on request ) kit with earthing contact, comprising a special screw and wire-terminals for mm earthing conductors (for the additional connection of the upper enclosure half) part No.: CR MOT N.B.: the enclosures ensure IP protection rating when mated and locked with the closing lever. Following flange versions available on request: 7 x 7, 7 x 7, 0 x 0, 9 x 9 mm dimensions shown are not binding and may be changed without notice

14 CG - MG enclosures high protection IP version (bayonet locking) inserts: page: CK... poles + m 0 * CK... poles + m 0 * CKS... poles + m * CKS... poles + m * CD **... poles * CQ... poles + m 9 * CQ... poles + m * CJ KF... * (can be used only in I/IAP enclosures) CJ KM... * (can be used only in hoods) CX / BD... * ** to ensure IP protection rating with CD 0 insert, purchase the kit CKR D. In this case do not use the screw supplied with the enclosure. insert dimensions: x mm * refer to catalogue page CN. bulkhead mounting housing IN DEVELOPMENT hoods IN DEVELOPMENT description part No. part No. entry part No. entry Pg M bulkhead mounting housing CGK I B top entry CGK V B. MGK V0 B 0 - Eliminate the gasket and the insert fixing screw - Use screw with gasket provided with the enclosure Pg/M ø.. EN 09 EN 09 IP IE C 09 IP9K (compliant with DIN 000-9) IP IE C 09 IP9K (compliant with DIN 000-9) dimensions shown are not binding and may be changed without notice

15 accessories for multipole connectors enclosures: size.7, 7.7, 77.7, 0.7 for versions - C-TYPE IP/IP - C7 IP7 stainless steel lever - V-TYPE IP/IP stainless steel lever - JEI zinc-plated steel lever - BIG hoods - W-TYPE for aggressive environments - EMC - 0 C - central lever - insulated 0V loose protection cover IN DEVELOPMENT ) loose protection cover, for painting IN DEVELOPMENT description part No. part No. for housings and hoods with or levers, with or pegs - size.7 CHCP 0 - size 7.7 CHCP 0 CHCP 0 V - size 77.7 CHCP - size 0.7 CHCP ) possibility of using cable ties to increase the retention of the insulating cover on the hood

16 accessories for multipole connectors coding and guide pins, for 7 codes description part No. part No. double coding pins (excluding MIXO inserts) stainless steel zinc plated iron - male pin CRM CRM D - female pin CRF CRF D - single code pin CR 7 CR 7 D double coding pins (for MIXO inserts only) stainless steel zinc plated iron - male pin CRM CX CRM CX D - female pin CRF CX CRF CX D - single code pin CR 7 CX CR 7 CX D Code pins - CRM/CRM D, CRF/CRF D and CR 7/CR 7 D - CRM CX/CRM CX D, CRF CX/CRF CX D and CR 7 CX/CR 7 CX D Each series of connector inserts is made in such a way as to make incorrect coupling between inserts of different series impossible. When a number of identical connectors with different functions are mounted closely together these must be selected in such a way as to prevent the coupling of a mobile part on a non-corresponding fixed part and consequent damage and breakdown. Code pins are supplied to apply in place of the normal insert fastening screws. In this way the coupling of identical connectors is assured. The combination of code pins makes it possible to obtain a high number of selective couplings. CRM / CRM D M.. ø CRF / CRF D M ø. 7 CR 7 / CR 7 D M ø CRM CX / CRM CX D M CRF CX / CRF CX D M. ø ø. CR 7 CX / CR 7 CX D M ø.9. dimensions shown are not binding and may be changed without notice

17 coding selection using the three coding pins M F M F M F M F M F M F M F M F M F M F M F M F 7 M F M F M F M F M F M F 9 0 M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F 7 M F M F M F M F M F M F 9 0 M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F M F female code pin (CRF/CRF D and CRF CX/CRF CX D) male code pin (CRM/CRM D and CRM CX/CRM CX D) single code pin (CR 7/CR 7 D and CR 7 CX/CR 7 CX D) M = male insert F = female insert

18 CW patch cord RJ with RJ male connector with RJ male connectors description part No. (L) part No. (L) metre metre RJ male connector with data contacts / power contacts CW 0, JM/ 0. CW 0, JM/ 0. CW JM/ CW JM/ CW JM/ CW JM/ CW 0 JM/ 0 CW 0 JM/ 0 RJ male connector with data contacts CW 0, JM 0. CW 0, JM 0. CW JM CW JM CW JM CW JM CW 0 JM 0 CW 0 JM 0 RJ male connector with data contacts, Class e CW 0, JME 0. CW 0, JME 0. CW JME CW JME CW JME CW JME CW 0 JME 0 CW 0 JME 0 RJ connector features: - insert RJ, Class Ethernet - nominal current:.a at 70 C - nominal voltage: 0V DC / V AC - temperature range: from -0 C to +0 C - nickel plated brass screening CW JM /,, E and CW JM /,, E 0.7 Can be used with: - MIXO RJ - male inserts see pages and catalogue CN. L (m) Wiring Diagram JM/ JM JME 7 A B VS 7 A B VS 7 A B VS 7 A B VS 7 A B VS 7 A B VS dimensions shown are not binding and may be changed without notice

19 CJZ RJ connectors - IP / IP7 degree of protection (EN 09) - insert RJ, Class Ethernet - rated current:.a at 70 C - rated voltage: 0V DC / V AC - temperature limit: -0 C, +0 C - nickel-plated brass screening - insert code pin: CR KC - self-extinguishing: UL 9V-0 - insulating enclosures in black self-extinguishing thermoplastic material - hoods with cable gland - female insert with two connected entries IP / IP7 connector in bulkhead housing, female inserts patch cord with RJ connectors male inserts description part No. part No. (L) metre connector in insulating enclosure and insert with data contacts connector in metal enclosure and insert with data contacts CJZ IN CJZA I RJ connector data contacts, in insulating enclosure CWK JM CWK JM CWK 0 JM 0 RJ connector data contacts, in metal enclosure CWKA JM CWKA JM CWKA 0 JM 0 panel cut-out for bulkhead mounting housings in mm ø. CJZ IN CWK JM and CWKA JM 0 9 max ø. 7 CR KC code pins 0. Pg L (m) CJZA I 9 max 0. ø. dimensions shown are not binding and may be changed without notice Wiring Diagram 7 VS 7 VS 0 7 VS Wiring Diagram 7 VS 7

20 main features To be able to use round shielded connectors series MIXO BUS (multiaxial, for balanced cables with multiple pairs) or coaxial connectors (for coaxial cables) even in compact enclosures size. CKA/MKA or CGK/MGK, it is necessary to purchase the new adaptor insert CX / BD. This insert can be used to to assemble MIXO coaxial connectors part no. CX 0 BM/BF for coaxial cables with a typical impedance of 7 Ω and CX 0 BCM/BCF for coaxial cables with a typical impedance of 0 Ω, or MIXO BUS CX 0 BM/BF multiaxial shielded connectors with poles + shield and the new CX 0 BM/BF shielded connectors with poles + shield, in addition to providing seats for additional optional contacts series CD for the connection of a SELV (very low safety voltage) supply line. The connector section of this adaptor has rated values compliant with standard EN 9 and equivalent to 0A 0V 0.kV. Adaptor insert CX / BDM/BDF is fitted with multiaxial and coaxial MIXO BUS shielded connectors and is designed to be used only with the models specified below of the following enclosures: CKA/MKA (IP/IP7) or CGK/MGK (IP/IP) with gasket. The cable shielding is electrically separated from the earthing connection of the metal enclosure. If used with MIXO BUS CX 0 BM/BF shielded connectors, the connector is able to support all field bus protocols with conductors. MIXO BUS multiaxial and coaxial connectors are compatible with shielded cables with Ø ranging from mm and 9. mm. The operating temperature for connectors resulting from the use of CX / BD adaptor inserts is -0 C / +70 C. Part No. of adaptor inserts No. of seats/poles seats for shielded connector ) seats for auxiliary contacts CX / BD shielded connector depending on type: A, 0A, A rated current auxiliary contacts 0A EN 9 pollution degree UL 977 / CSA C. N 7. rated voltage rated impulse withstand voltage pollution degree rated voltage (a.c./d.c.) 0V 0.kV 0V ) Depending on the selected shielded connector, which must be ordered separately, the number of poles + shield could be (coaxial connectors), (-way multiaxial connector for pairs) or (-way multiple connector, for example for pairs). ) It is generally necessary to refer to the loading curves of the inserts to determine the actual operating current limit for a specific ambient temperature. These curves are not required for MIXO BUS / coaxial shielded connectors, because these are signal connectors designed to be used by the transmission protocols to transmit currents in fractions of amperes. The current capacity specified is the maximum current traditionally assigned to contacts, not the one assigned to the shielded connector when in use. contact resistance shielded connector depending on the type of contact used auxiliary contacts mω insulation resistance 0 GΩ ambient temperature limit min -0 ( C) max +70 degree of protection with enclosures (according to type) IP/IP7, IP/IP, IP9K without enclosures IP0 conductor connections crimp shielded connector (mm /AWG) depending on the type of contact used conductor section auxiliary contacts (mm ) 0.. auxiliary contacts (AWG) conductors stripping lenght depending of contact mechanical endurance (rating cycles) 00 self-extinguishing capacity UL 9 V0 7 MAX 0, Nm for all versions of CX...B shielded connectors

21 adaptor inserts seat for shielded connector + aux contacts 0A - 0V enclosures: size. page: adaptor insert for shielded connectors 0A crimp contacts, silver or gold plated metallic type (CKAX I, CKAG/MKAG V) * IP (CGK I, CGK/MGK IAP, CGK/MGK V) 7-7 * * refer to catalogue page CN. description part No. part No. part No. adaptor insert with seats for shielded connector + aux contacts 0A - female insert, seat for BUS connector and seats CX / BDF for 0A female contacts (CDF) - male insert, seat for BUS connector and seats CX / BDM for 0A male contacts (CDM) 0A female crimp contacts mm AWG - CDFA 0. CDFD mm AWG 0 CDFA 0. CDFD mm AWG CDFA 0.7 CDFD 0.7 mm AWG CDFA.0 CDFD.0. mm AWG CDFA. CDFD.. mm AWG CDFA. CDFD. 0A male crimp contacts mm AWG - CDMA 0. CDMD mm AWG 0 CDMA 0. CDMD mm AWG CDMA 0.7 CDMD 0.7 mm AWG CDMA.0 CDMD.0. mm AWG CDMA. CDMD.. mm AWG CDMA. CDMD. - characteristics according to EN 9: adaptor insert CX / BD ( aux contacts) 0A 0V 0.kV - for contact crimping, see the crimp tool section (0A contacts, CDF and CDM series) on pages, 70, 0,,, - extraction tool for BUS/coax shielded connectors from adaptor insert CX / BD part No. CX BES see page 0 - contact resistance adaptor insert, aux contacts: mω - adaptor insert fitted with fixing screw and gasket, suitable for installation in enclosures (see pages 7, 7, 0, ) - adaptor insert designed to be used with CX 0 BCF/M, CX 0 BF/M; CX 0 BF/M and CX0 BCF/M shielded connectors CX / BDF, CX / BDM, 7 M F silver plated CDF and CDM B ø, ø,, gold plated B ø, dimensions shown are not binding and may be changed without notice contacts side (front view) F M CDF and CDM contacts conductor conductor conductors section slot stripping length mm (mm) B (mm)

22 Notes

23 IMPORTANT NOTES ILME designs and manufactures complete solutions for heavy duty electrical power connections. The connector, although offered to the user as a variety of elements (usually inserts and enclosures) in order to allow selection of the ideal combination, has been designed as a single part and tested to be compliant with the essential safety requirements of the EU Low Voltage Directive 00/9/EC and in particular the EN 9 standard. The design of this modular system guarantees that every approved combination of inserts, enclosures and accessories cannot result as improper. The products in this catalogue cannot guarantee by themselves the best functionality on installation, as this depends also on their correct put into service which must be performed in compliance with the applicable system safety standards and according to the rule of the art. Therefore the effectiveness of the put into service of the connector depends on the choices of the end user who must also take into account the following safety requirements. Connectors must not be connected or disconnected when live or under load. After wiring the inserts it is necessary to verify the continuity of the protective earth connections. The correct coupling of the inserts is guaranteed only if they are installed (with the four fixing screws supplied) inside the corresponding enclosures or on compatible accessories in this catalogue. I.L.M.E. SpA is not responsible for any different application. Wiring of screw-type terminal connections must be carried out applying the correct tightening torque in order to avoid false contacts or damage to the conductor, the screw or the terminal. Crimping tools and contacts used should preferably be supplied by the same manufacturer to avoid difficulties of insertion and retention of the contacts themselves. Wiring of spring-clamp connection inserts is guaranteed only when the correct screwdriver indicated in the specific catalogue, or possibly on the insert, is used. Avoid forcing the contacts during connection and disconnection. Connectors must be coupled and uncoupled in the axial direction with respect to the contacts, without bending and pulling the attached conductor bundles or cables. Installation of two inserts side by side, in enclosures with two bays, must respect the polarity drawing marked on the insert (or the contact-side view, as shown in this catalogue) to avoid inverted coupling. The installation of two or more identical connectors side by side is recommended only with the use of coding pins in order to avoid mismatched couplings. In order to keep the declared degree of protection (IP code), enclosures must be completed with cable glands or other accessories with at least equivalent protection rating. Moreover, the IP protection rating (according to EN 09) is guaranteed when the enclosures, complete with inserts, are coupled and locked with their locking levers (or devices). Finally, remember that: - ILME cannot be held responsible for use of individual components and/or for uses other than those described in this catalogue. - ILME cannot be held responsible for inadequate connector selection in relation to application environmental conditions (e.g.: influence of ambient temperature, moisture, corrosion due to environmental pollution, etc.). Connector inserts and their enclosures are generally compatible with similar/equivalent products from other manufacturers, according to the last samples tested. Full compatibility cannot be guaranteed in the event of technical changes made by other manufacturers. In particular, maximum performance of IP enclosures (Series CG) cannot be guaranteed when coupled with other manufacturers products. I.L.M.E. SpA takes no responsibility in verifying whether the components herein contained comply with any specific regulations of fields of application.

24 ii.l.m.e. SpA via Marco Antonio Colonna, 9 09 Milano - Italy tel fax website: XDG NEW