Table Of Contents. 11, 12 Thermostat Cable 39

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2 Table Of Contents Automotive Wire Building Wire Terminals Cont. Battery Cable SGT 3 Romex 25 Quick-Splice Disconnectors 54 Battery Cable SGX STX 3 TFFN/TFN 25 T-Taps 54 Jumper Cable 3 THHN 26 Push-On Brake Cable / Duplex 4 XHHW XHHW-2 27 Rings 57, 58 TXL 4 Control Cable Battery Connectors 59 GXL 5 DLO 28 Spades SXL 5 European Flexible Control Cable 29,30 Block Spades (Flanged) 60 Speaker Wire 5 Flat Festoon 31 Snap Spades 60 GPT 6 G/GGC 32 Spades (Forks) 61 TWP 6 Pendant 33 Step Down Connectors 61 Trailer Cable 7 SEOOW 34 Square Adhesive-back Cable Tie Mounts 62 Welding Cable 8 SJEOOW 35 Terminal Blocks 62 Welding Cable UL 8 Stagelighting Entertainment 35 U Telecomm Connectors 63 J-1939 Automotive Data and Communication Cable 9 SJOOW 36 Wire Nuts Lead Wire SJTOOW 37 All Plastic Wire Connectors 64 UL SOOW 37 Spring Loaded Wire Connectors 64 UL SPT 37 Winged Wire Connectors 65 UL STOW 38 Cable Ties UL , 12 Thermostat Cable 39 Marker / Identification Cable Ties 66 UL Tray Cable Releasable Cable Ties W Regular Cable Ties 67 UL Electronic Wire Screw Mount Cable Ties 68 Coaxial, Security, Video, UL Plenum, and Non-Plenum 45 Tubing UL Voice, Data, and Premise Wire 45,46 Shrinkable Tubing UL Telephone Silver Satin 47 Non-Shrinkable Tubing UL Bonded Wire Sleeving MGS 16 Bonded Wire 48 Sleeving 96 E 17 Uninsulated Wire Loom EE 18 Uninsulated Wire Loom EPDM 19 Terminals Accessories Military Wire 20,21 B Telecomm Connectors 50 Tapes 99 SIS 21 Bullets 50 Fuses and Fuse Holders SR 22 Butt Splice 51 Tools 103 SRML 22 Closed End Crimp Connectors 52 Trailer Parts TGGS 23 Cradle Tie Mounts 52 Services Marine Wire Flags 53 Assemblies, Bonding, Dyeing, Printing, Striping, Battery Cables 106 Boat Cable 24 Hooks 53 Speciality Products GPT M 24 Push-in Wire Connectors 54 Speciality Products 107 2

3 About Us ADI, Inc., is a value-added electric wire and cable distributor based in Chanute, Kansas, with customers world-wide. Because we are so willing and able to help customers with their specific requirements, we have enjoyed relationships with customers who have trusted us for many years. We personalize service, customize solutions, and guarantee quality on a wide variety of products. We carry a full line of products for the automotive, marine, agricultural, truck, appliance, building and recreational vehicle industries as well as special orders. Our company has specialty machines for the bonding of wires for multi-colored ribbon cable type products, and stripping machines for both parallel and spiral stripes. We use these machines for multiple wire types and sizes as requested by our customers. We have a battery cable assembly and cut and strip department to build custom products to your specifications. ADI Inc. has a policy that our customer's are #1. We provide custom sizes, packaging and solutions to provide products the way you want them. A quality assurance program is also in place to insure that problems are corrected as soon as they are found. We strive to earn your trust as well as your business. ADI has been family owned and operated since Merrill Cunningham founded it in His wife, Wendy, works as Office Manager, while his son, Scott, leads Production and Sales. Scott s wife, Staci, runs Accounting. You can be sure that ADI offers personal care. We can even deliver to our customers within a 150-mile radius. We accept MasterCard, Visa, and Discover. ADI, Inc., is a certified respooler with the Underwriters Laboratories number E146138, undergoing regular inspections by UL Representatives. What can ADI do for me? Cut to Length Quantities Custom Bonded Wire Printing Custom Striping Family Service Custom Packaging Personalized Labeling and Part Numbers Custom Stocking Capabilities Bulk Wire and Small Quantities Quality Guarantee Custom Battery Cable & Wire Assemblies Personalized Service Willing to work with customers Problem Solving At A.D.I we want to do what it takes to earn your business and your trust. We have built long lasting relationships with many of our customers, some lasting over 20 years, and we want to continue that relationship long into the future. 3

4 Battery Cable SGT Polyvinylchloride (PVC) (-40C to 80C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 6 133/27 Bare /25 Bare /23 Bare /25 Bare /0 1026/30 Bare /0 1254/30 Bare /0 1615/30 Bare /0 2052/30 Bare Used for automotive starters or battery grounds. Meets SAE J-1127 and RVIA specifications. We can stripe and print to meet your specifications. Battery Cable SGX STX Cross-linked Polyethylene (XLP) (-40 to 125C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 6 STX 133/27 Bare STX 133/.0171 Bare /27 Bare /.0171 Bare /.0220 Bare /25 Bare /0 1026/30 Bare /0 1254/30 Bare /0 1615/30 Bare /0 2052/30 Bare Used for automotive starters or battery grounds where resistance to abrasion, heat and aging is needed. Meets SAE J-1127 and RVIA specifications. We can stripe and print to meet your specifications. Jumper Cable Flat Parallel Unjacketed PVC (80C) A U O T M O T I V E W I R E Wire Gauge (AWG) No. of Conductors Conductor Stranding Approximate Lbs. per 1000ft /.010 Bare /.0139 Bare /.0170 Bare /.010 Bare 486 4

5 Brake Cable / Duplex Flat Jacketed Polyvinylchloride (PVC) Automotive Brake Cable (105C) Wire Gauge (AWG) No. of Conductors Approximate Lbs. Conductor Stranding Insulation Thickness per 1000ft /30 Bare /29 Bare /29 Bare /29 Bare /27 Bare /27 Bare /27 Bare /25 Bare /25 Bare /25 Bare /23 Bare /23 Bare /23 Bare /21 Bare Used in electric brake, and many automotive, truck or trailer applications. 2 conductor is black, white. 3 conductor is black, green, white. 4 conductor is black, red, green, white. TXL Automotive Extra Thin Wall Cross-linked Polyethylene (XLP) Wire SAE J-1128 (-40C to 125C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 22 7/30 Bare /28 Bare /.0092 Bare /29 Bare /27 Bare /25 Bare /23 Bare /21 Bare Used in automotive applications where higher heat resistance, small diameter and minimal weight is required. Meets Ford ESB-M1L 123A and Chrysler MS-8288 specifications. SAE J-1560 was replaced by SAE J-1128 in We can stripe and print to meet your specifications. 5

6 GXL Automotive Thin Wall Cross-linked Polyethylene (XLP) Wire SAE J-1128 (-40C to 125C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 20 7/28 Bare /.0092 Bare or 16/30 Bare /29 Bare /27 Bare /25 Bare /23 Bare /21 Bare Used in automotive applications where higher heat resistance and small diameter is required. Meets Ford ESB -M1L 85B and Chrysler MS-8900 specifications. We can stripe and print to meet your specifications. SXL Automotive Cross-linked Polyethylene (XLP) Wire SAE J-1128 (-40C to 125C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 20 7/28 Bare /30 Bare /29 Bare /27 Bare /25 Bare /23 Bare /21 Bare Used in automotive applications where higher heat resistance is required. Meets Ford ESB-M1L 85B and Chrysler MS-5919 specifications. We can stripe and print to meet your specifications. Speaker Wire Clear Polyvinylchloride (PVC) (60C) Wire Gauge (AWG) No. of Conductors Approximate Lbs. Conductor Stranding Insulation Thickness per 1000ft / / / / / / / Used for music systems, radios, public address systems and other low voltage applications. One bare and one tinned copper conductor. 6

7 GPT Automotive Lead-Free Polyvinylchloride (PVC) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 22 7/30 Bare /28 Bare /30 Bare /29 Bare /27 Bare /25 Bare /23 Bare /21 Bare Wire SAE J-1128 (-40C to 80C) (105C also available) Meets Ford ESB-M1L 56A 80C, Ford ESB-M1L 58A 105C, and Chrysler MS-3450 specifications. GPT22 meets Ford ESB-M1L 56A only because Ford ESB-M1L 58A requires.010 insulation instead of normal.023. Used in automotive applications for general circuit wiring and automotive or marine applications where 105C is required. We can stripe, print, and bond to meet your specifications. TWP Automotive Lead Free Thin Wall Polyvinylchloride (PVC) Wire SAE J-1128 (-40C to 105C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 22 7/30 Bare /28 Bare /.0092 Bare /29 Bare /27 Bare /25 Bare /23 Bare Used in automotive applications where small diameter and minimal weight is required. Meets Ford ESB-M1L 120A and Chrysler MS-7889 specifications. SAE J-1560 was replaced by SAE J-1128 in We can stripe, print, and bond to meet your specifications. 7

8 Trailer Cable PVC (-50C to 80C) Wire Gauge (AWG) No. of Conductors Conductor Colors Conductor Stranding Insulation Thickness Wire Thickness 16 4 black, white, brown, red 19/29 bare red, green, brown, yellow 19/29 bare black, white, brown, green, red, yellow 19/29 bare black, red, brown, green, blue, yellow 19/29 bare black, white, brown, red 19/27 bare red, green, brown, yellow 19/27 bare black, white, brown, green, red, yellow 19/27 bare black, red, brown, green, blue, yellow 19/27 bare black, white, brown, green, red, yellow, blue 19/27 bare black, white, brown, red 19/25 bare black, white, brown, green, red, yellow 19/25 bare Approximate Lbs. per 1000ft 14/4 12/1 10/2 Trailer Cable Wire Gauge (AWG) 14 4 No. of Conductors Conductor Colors brown, yellow, green, red Conductor Stranding Insulation Thickness Wire Thickness 19/27 bare blue 19/25 bare black, white 19/23 bare Approximate Lbs. per 1000ft 12/6 10/1 Trailer Cable No. of Conductorinness per 1000ft Conductor Strand- Insulation Thick- Approximate Lbs. Wire Gauge (AWG) Conductor Colors Wire Thickness 12 6 blue, brown, green, red, yellow, black 19/25 bare white 19/23 bare /4 10/2 8/1 Trailer Cable Wire Gauge No. of Conductors Conductor Colors (AWG) yellow, black, 12 4 brown, green Conductor Stranding Insulation Thickness Wire Thickness 65/30 Bare blue, red 105/30 Bare white 168/30 Bare Approximate Lbs. per 1000ft Used for automotive trailers, trucks, or applications with resistance to weather, oil and grease. Trailer cable inner conductors are stranded copper and color-coded for i.d. purposes with a PVC jacket. 8

9 Welding Cable Ethylene-propylene-diene monomer (EPDM) Class K (30 AWG) (600V) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 6 266/30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /0 1026/30 Bare /0 1254/30 Bare /0 1615/30 Bare /0 2052/30 Bare /30 Bare /30 Bare /30 Bare Used for welding equipment, portable lighting, automotive starters or battery ground. High tear strength jacket with excellent resistance to abrasion and impact. Weather, sunlight, and ozone resistant jacket. Superior low temperature flexibility with good flame resistance. Welding Cable UL Chlorinated Polyethylene Rubber (CPE) Class K (30 AWG) (-50 to 90C) (600V) Approximate Lbs. per Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness 1000ft 6 266/30 Bare /30 Bare /30 Bare /30 Bare /0 1064/30 Bare /0 1330/30 Bare /0 2109/30 Bare Used for welding equipment, and power supply applications. High tear strength jacket with excellent resistance to abrasion and impact. Ozone, oil, acid, chemical, grease, and sunlight resistant jacket. Superior low temperature flexibility. 9

10 J-1939 Automotive Data and Communication Cable Irradiated Cross-linked Polyolefin Controlled Impedance Data-bus Cable Unshielded Single Jacket, Black (20AWG: -40C to 125C) (J-1939/15) Wire Gauge No. of Conductors Stranding ness Lbs. per 1000ft Conductor Insulation Thick- Approximate Wire Thickness (AWG) /28 Bare /.23mm Bare Shielded Aluminum/Polyester with Tin Plated Copper Drain Wire, Double Jacket, Black (-40C to 150C) (J- 1939/11) Wire Gauge No. of Conductors Stranding Thickness per 1000ft Conductor Insulation Approximate Lbs. Wire Thickness (AWG) /.18mm Bare /.23mm Bare Irradiated Cross-linked Foam Polyolefin Controlled Impedance Data-bus Cable Shielded Aluminum/Polyester with Tin Plated Copper Drain Wire, Single Jacket, Black (-40C to 125C) (J- 1939/11) Wire Gauge No. of Conductors Stranding ness Lbs. per 1000ft Conductor Insulation Thick- Approximate Wire Thickness (AWG) /.18mm Bare /.23mm Bare Foam Polyethylene/PVC Controlled Impedance Data-bus Cable (90C to 105C) Shielded Aluminum/Polyester with Tin Plated Copper Drain Wire, Grey Jacket Wire Gauge No. of Conductors Stranding ness Lbs. per 1000ft Conductor Insulation Thick- Approximate Wire Thickness (AWG) /28 Bare Used in electronic truck and bus, with drive train, safety and trailer functions. Supports the multiplexing protocol while meeting all physical and mechanical requirements. Resistant to harsh chemicals and fluids in the power train. Designed for protection against interference including EMI and RFI. 10

11 UL /1569/Mil-W-16878/2 Type C PVC Hookup Wire (VW-1) UL C/300V CSA TR64 90C/300V UL C/300V CSA AWM 1 A/B 105C/300V FT 1 Mil-W-16878/2 Type C 105C/1000V L E A D W I R E Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 26 7/34 Tinned /32 Tinned /36 Tinned Solid Tinned /32 Topcoat /30 Tinned /34 Tinned Solid Tinned /30 Topcoat /30 Tinned /32 Tinned Solid Tinned /30 Topcoat /30 Tinned /.0092 Tinned Solid Tinned /30 Topcoat /30 Tinned Solid Tinned /30 Topcoat /30 Tinned /30 Tinned /30 Tinned Used in internal wiring of appliances and electronic equipment. Overcoat, topcoat, and prebond stranding available. We can stripe and print for your needs. UL /1056, 1276/1060 PVC Heavy Wall Lead, Hookup Wire and Refrigeration Wire (105C) VW-1 and Moisture Resistant) (600 Volts) (UL and CSA) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 18 16/30 Bare /30 Bare /30 Bare /30 Bare /30 Bare Used in appliances, equipment, ballasts, controls, electronic circuits, hookups, motors, panels, switchboards, transformers, refrigeration equipment and room cooler units. We can stripe and print for your needs. 11

12 UL /1011/1028/1032/1230/1231/1335/1344/MTW/TEW (Bare Copper) PVC Machine Tool Wire/ Thermoplastic Equipment Wire (90C MTW) (UL and CSA 105C) (VW-1 and Moisture Resistant) (600 Volts) ( Volts) Marine approvals for 16-8 AWG meets UL Standard 1426 BC-5W2, SAE J378, USCG, ABYC, and NMMA Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 22 7/30 Bare Solid Bare /30 Bare Solid Bare /30 Bare Solid Bare /30 Bare Solid Bare /.0147 Bare /30 Bare Solid Bare /.0185 Bare /30 Bare Solid Bare /.0234 Bare /30 Bare Solid Bare /.0295 Bare /29 Bare Used in internal wiring of appliances, control cabinets, and for machine tools. Overcoat, topcoat, and prebond stranding available. We can stripe and print for your needs. UL Polytetra Fluoroethylene (PTFE) (600 Volts) (250C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 22 19/.0063 NPC /.0080 NPC /.0100 NPC /.0117 NPC /.0147 NPC /.0185 NPC /.0157 NPC Used in internal wiring of appliances and electronic equipment. PTFE lead wires have a low coefficient of friction. Also resists hot soldering irons, is self-extinguishing, non-flammable, chemical resistant, and suitable for immersion in gasoline or gas vapor. Conductor is nickel plated copper. 12

13 UL 1015 (Tinned Copper) 1015/1011/1028/1032/1230/1231/1335/1344/MTW/TEW (Tinned Copper) PVC Machine Tool Wire/Thermoplastic Equipment Wire/Thermoplastic Equipment Wire (TEW) (90C MTW) (UL and CSA 105C) (VW-1 and Moisture Resistant) (600 Volts) ( Volts) Marine approvals for 16-8 AWG meets UL Standard 1426 BC-5W2, SAE, J378, USCG, ABYC, and NMMA Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 26 7/34 Tinned /32Tinned /30 Tinned /30 Tinned /30 Topcoat Solid Tinned /30 Tinned /30 Topcoat /30 Tinned /30 Topcoat /30 Tinned /30 Tinned /30 Tinned /29 Tinned Used in appliances, controls, ballasts, electronic circuits, hookups, motors, switchboards, and transformers. 24 and 26 AWG tinned is not MTW rated and not marine approved We can stripe and print for your needs. UL 1015 (Tinned Copper) Large Gauge 1015/1011/1028/1032/1230/1231/1335/1344/MTW/TEW (Tinned Copper) PVC Machine Tool Wire/ Thermoplastic Equipment Wire/Thermoplastic Equipment Wire (TEW) Extra Flexible and Standard Large MTW/ TEW (90C MTW) (UL and CSA 105C) (VW-1 and Moisture Resistant) (600 Volts) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 6 266/30 Tinned /30 Tinned /30 Tinned /30 Tinned /0 1064/30 Tinned /0 1330/30 Tinned /0 1672/30 Tinned /0 2109/30 Tinned MCM 2499/30 Tinned MCM 3458/30 Tinned MCM 4123/30 Tinned MCM 5054/30 Tinned MCM 7581/30 Tinned Used in internal wiring of appliances, control cabinets, and for machine tools. #6 4/0 flexible MTW/TEW includes THHW, boat cable BC-5W2, SAE J1127 Type SGT, UL Volts 1/0-750 MCM is Cable Tray rated. We can stripe and print for your needs. 13

14 UL /1283/1284/1338/1339/1340/1346/10269/MTW/TEW (Bare Copper) PVC Machine Tool Wire/ Thermoplastic Equipment Wire/Thermoplastic Equipment Wire (TEW) Extra Flexible and Standard Large MTW/ TEW (90C MTW) (UL and CSA 105C) (VW-1 and Moisture Resistant) (600 Volts) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 6 19/.0372 Bare /30 Bare /.0469 Bare /30 Bare /.0591 Bare /30 Bare /30 Bare /0 1064/30 Bare /0 1330/30 Bare /0 1672/30 Bare /0 2109/30 Bare MCM 2451/30 Bare MCM 3458/30 Bare MCM 4123/30 Bare MCM 5054/30 Bare MCM 7581/30 Bare Used in internal wiring of appliances, control cabinets, and for machine tools. #6 4/0 flexible MTW/TEW includes THHW, boat cable BC-5W2, SAE J1127 Type SGT, UL Volts 1/0-750 MCM is Cable Tray rated. We can stripe and print for your needs /CSA, Class1, Group A/B Tefzel-Extruded ETFE 200C/600V Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 20 7/28BC /.0152BC /.0192BC /.0242BC /.0185BC Used in internal wiring of electrical equipment and UL classified appliance wiring service up to 200C. Conductor also available in tin-plated copper or silver-plated copper. We can stripe and print for your needs. 14

15 UL /3195/3196 Chemically Cross-linked Polyethylene (XLPE) (600 Volts) (UL and CSA) (125C) Approximate Lbs. per Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness 1000ft 22 7/30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /29 Tinned /27 Tinned /25 Tinned Used for appliances, coil leads, switchboard panels, transformers, motor leads and power operated dispensing units. 22 AWG, 20 AWG, 18 AWG and 16 AWG are also printed with SWITCHBOARD WIRE for SIS applications. 14 AWG through 4 AWG are also printed with SIS for non VW-1 SIS applications. We can stripe and print for your needs. UL Braidless Silicone Rubber High Voltage, High Temp Appliance Lead Wire 10 KVAC, 25 KVDC (250C) Approximate Lbs. per Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness 1000ft 20 7 NPC NPC NPC NPC NPC NPC NPC Used in high voltage and/or high temp applications such as gas appliance ignitor systems, oil burner ignition circuits, gas fired infra-red heaters and furnaces where protected from repeated flexing, abrasion and physical damage. 15

16 UL /10475 Braidless Silicone Rubber High Voltage, High Temp Appliance Lead Wire 15 KVDC, 25 KVDC, 40 KDVC (150C) (VW-1) Wire Gauge Approximate Lbs. Conductor Stranding Insulation Thickness Wire Thickness D.C. Voltage (AWG) per 1000ft 22 7/30 Tinned KV /30 Tinned KV /30 Tinned KV /28 Tinned KV /28 Tinned KV /28 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /30 Tinned KV /29 Tinned KV /27 Tinned KV /25 Tinned KV /26 Tinned KV 259 Used in stoves, heaters, furnaces, dryers, motors, therapeutic devices, signs, lighting fixtures, aircraft, submarines and special electronic devices where high temps are incurred. UL /1423 Kynar Insulated Wire Wrap 105C, No Voltage Rating Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 30 Solid SPC Solid SPC Solid SPC Used as appliance wiring material suitable for back panel areas of electronic computers and business machines here not subject to movement or mechanical damage. SPC is silver plated copper. 16

17 UL /3505 Chemically Cross-linked Polyethylene Insulation (XLP) (150C) (600 Volts) (CSA FT 1) Approximate Lbs. per Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness 1000ft 20 10/30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /29 Tinned /27 Tinned Used in appliances, transformers, electrical and gas heating, motors, ballast, lighting, hairdressing and cooking equipment. We can stripe and print for your needs. MGS MGS/5359 (MGS SLIPSTRIP R replaces MGT) Apparatus Wire (450C) (600 Volts) (UL VW-1 and CSA FT 1) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 22 7/30 NPC /30 NPC /30 NPC /30 NPC /30 NPC /30 NPC /30 NPC /29 NPC /27 NPC /25 NPC /23 NPC Used for wiring of domestic and commercial ovens and similar high temp equipment with operating temperatures up to 450C. Also used for electric heaters, blast furnaces, coke ovens, basic oxygen furnaces and cement kilns. Flexible, stranded, 27% nickel-plated conductor (NPC) insulated with a spiral wrapped composite mica tape jacketed with an overall fiberglass braid impregnated with a silicone saturator. Asbestos and halogen free. MGS SLIPSTRIP R gives you the advantage of a smaller diameter due to the reduced wall yet still gives you the same temperature and voltage of the MGT it replaces. MGS is superior to MGT in cutting and stripping. 17

18 E E/1213/1371 Type E Teflon (-60C to 200C) (600 Volts) UL1213 (-60C to 105C) (Voltage na) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 30 Solid SPC /38 SPC Solid SPC /36 SPC /40 SPC Solid SPC /34 SPC /38 SPC Solid SPC /32 SPC /36 SPC Solid SPC /30 SPC /34 SPC Solid SPC /28 SPC /32 SPC /26 SPC /30 SPC /29 SPC SPC /25 SPC /26 SPC Used in internal wiring of electrical equipment where exposed to mechanical abuse for high temperature applications in computers, business machines, and meters. SPC is silver plated copper conductor. UL requires slightly different strand size on 16AWG and larger. No imprint required for Military or UL. UL requires UL tags. 18AWG and smaller is UL tagged. 16AWG and larger is MIL-SPEC only. UL/CSA available on special order. CSA material rated 150C, 150 volts, and type AWM. Meets NEMA HP3 and is made to old MIL- W-1878 specification. 18

19 EE EE/1180 Type EE Teflon (-60C to 200C) (600 Volts) UL1180 (-60C to 200C) (300 Volts) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 28 7/36 SPC Solid SPC /34 SPC /38 SPC /32 SPC /36 SPC /30 SPC /34 SPC /28 SPC /32 SPC /26 SPC /30 SPC /29 SPC /27 SPC /25 SPC /26 SPC /29 SPC /27 SPC Used in internal wiring of electrical equipment where exposed to mechanical abuse for high temperature applications in computers, business machines, and meters. SPC is silver plated copper conductor. UL requires slightly different strand size on 16AWG and larger. No imprint required for Military or UL. UL requires UL tags. 18AWG and smaller is UL tagged. 16AWG and larger is MIL-SPEC only. UL/CSA available on special order. CSA material rated 150C, 150 volts, and type AWM. Meets NEMA HP3 and is made to old MIL- W-1878 specification. 19

20 EPDM EPDM/3340/3374 Ethylene-propylene-diene Monomor Appliance and Motor Lead Wire (125C/Flexing, 150C/ Non-Flexing) (600 Volts) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 18 16/30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /27 Tinned /27 Tinned /25 Tinned /30 Tinned /30 Tinned /0 1064/30 Tinned /0 1330/30 Tinned /0 1672/30 Tinned /0 2109/30 Tinned Used as appliance wire and as lead wire for motors, transformers, coils, ballasts or solenoids. EPDM/3499 High Voltage Ethylene-propylene-diene Monomor High Voltage Appliance and Motor Lead Wire (150C) (7500 Volts) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 8 84/27 Tinned /25 Tinned /25 Tinned /30 Tinned /0 1064/30 Tinned /0 1330/30 Tinned /0 1672/30 Tinned /0 2109/30 Tinned EPDM has great dielectric strength, abrasion resistance, low temp flexibility and stripping ability. 20

21 Military Wire B, C, D Military Wire MIL-W-16878/1 Type B (105C) (600 Volts) Wire Gauge (AWG) Approximate Lbs. per Conductor Stranding Insulation Thickness Wire Thickness NO. 1000ft 30 7/38 Tinned /36Tinned /34 Tinned /32 Tinned /36 Tinned /30 Tinned /34 Tinned /28 Tinned /32 Tinned /26 Tinned /30 Tinned /29 Tinned /27 Tinned MIL-W-16878/2 Type C (105C) (1000 Volts) Wire Gauge (AWG) Approximate Lbs. per Conductor Stranding Insulation Thickness Wire Thickness NO. 1000ft 28 7/36 Tinned /34Tinned /32 Tinned /36 Tinned /30 Tinned /34 Tinned /28 Tinned /32 Tinned /26 Tinned /30 Tinned /29 Tinned /27 Tinned /25 Tinned MIL-W-16878/3 Type D (105C) (3000 Volts) Wire Gauge (AWG) Approximate Lbs. per Conductor Stranding Insulation Thickness Wire Thickness NO. 1000ft 24 7/32 Tinned /30 Tinned /28 Tinned /26 Tinned /29 Tinned /27 Tinned /25 Tinned /26 Tinned /29 Tinned /27 Tinned

22 Military Wire Continued MIL-W-76D Type MW Medium Wall PVC MIL-Spec Wire (1000 V) (-40C to 80C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 24 7/32 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned Used for wiring of electronic equipment. MIL-W-76D superseded MIL-W-76B in Sept We can stripe and print for your needs. 1061/MIL-W-16878/1/Type B Semi-rigid PVC (80C) (300 Volts) (UL and CSA) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 26 7/34 Tinned /32 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned Used in internal wiring of appliances and electronic equipment. Overcoat, topcoat, and prebond stranding available. We can stripe and print for your needs. SIS SIS Chemically Cross-linked Polyethylene (XLP) (90C) (600 Volts) (VW-1) (FT 1) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 14 7/22 Tinned /30 Tinned /20 Tinned /30 Tinned /30 Tinned /29 Tinned /27 Tinned /25 Tinned /23 Tinned Used for instrument and control wiring of switchboards, annunciator circuits, and industrial control. We can stripe and print for your needs. 22

23 SR SR/3212/3213/3214 Braidless Fixture, Apparatus and Motor Lead (600 Volts) (150C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 18 16/30 Tinned /30 Tinned /30 Tinned /30 Tinned /30 Tinned /29 Tinned /27 Tinned /25 Tinned /26 Tinned /25 Tinned /0 259/24 Tinned /0 259/23 Tinned /0 259/22 Tinned /0 259/21 Tinned Used for leads to motors, transformers, appliance, electric or other electrical circuits where a flexible conductor is required to operate under high temp conditions and where moisture may be present. Conductor is flexible stranded. A silicone compound is applied over the conductor. Braidless silicone is more flexible than silicone with a glass braid (SRML). SRML SRML/3071/3074/3075/3125/3231 Fiberglass Braided Fixture, Apparatus, and Motor Lead Wire (200C) (600 Volts) Insulation Wire Gauge (AWG) Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft Thickness 18 7/26 Tinned /24 Tinned /22 Tinned /25 Tinned /23 Tinned /25 Tinned /25 Tinned /25 Tinned /26 Tinned /25 Tinned /0 259/24 Tinned /0 259/23 Tinned /0 259/22 Tinned /0 259/21 Tinned Used for leads to motors, transformers, appliance, electric or other electrical circuits where a flexible conductor is required to operate under high temp conditions and where moisture may be present. Conductor is flexible stranded. A silicone compound is applied over the conductor and the wire is then covered with a saturated frayresistant fiberglass braid. 23

24 TGGS TGGS/5256 (TGGS replaces TGGT) Apparatus Wire (250C) (600 Volts) (UL VW-1 and CSA FT 1) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 24 7/32 NPC /30 NPC /30 NPC /30 NPC /30 NPC /30 NPC /30 NPC /30 NPC /29 NPC /27 NPC /25 NPC /23 NPC Used for wiring of domestic, commercial and industrial ovens, cooking, curing and drying equipment and similar high temp severe environments including electric heaters, blast furnaces and cement kilns. Flexible, stranded nickel-plated copper (NPC) conductor insulated with a composite of polytelrafluoroethylene (PTFE) tape and fiberglass serve jacketed with an overall fiberglass braid saturated and cured with a silicone saturator. Asbestos and halogen free. TGGS gives you the advantage of small diameter due to the reduced wall, yet still gives you the same temperature and voltage of the TGGT it replaces. TGGS is superior to TGGT in cutting and stripping. 24

25 Marine Wire Boat Cable/1426/BC-5W2 Flat Multi-conductor Marine Cable PVC White Jacket (105C Dry) (75C Wet) (600 Volts) M A R I N E W I R E Wire Gauge No. of Conduc-Conductotors Conductor Insulation Approx. Di- Approx. Lbs. (AWG) Color Stranding Thickness mensions per 1000 ft blk, wht 26/30 Tinned x blk, grn, wht 26/30 Tinned x blk, wht 41/30 Tinned x blk, grn, wht 41/30 Tinned x blk, wht 65/30 Tinned x blk, grn, wht 65/30 Tinned x blk, wht 105/30 Tinned x blk, grn, wht 105/30 Tinned x Can be used for marine and brake cable. Meets UL Standard 1426 and UL style BC-5W2. Type III stranding and is tinned copper to resist corrosion. GPTM (Tinned Copper) PVC Marine Wire SAE J-1128 and SAE J-378 (-40C to 105C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 18 16/30 Tinned /29 Tinned /27 Tinned /25 Tinned /23 Tinned /21 Tinned Used in 105C marine applications and general circuit wiring. Marine spec printed, MARINE SAE J378 and J C AWG. We can stripe and print for your needs. GPTM (Bare Copper) PVC Marine Wire SAE J-1128 and SAE J-378 (-40C to 105C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 18 16/30 Bare /29 Bare /27 Bare /25 Bare /23 Bare /21 Bare Used in 105C marine applications and general circuit wiring. Marine spec printed, MARINE SAE J378 and J C AWG. We can stripe and print for your needs. 25

26 TFFN/TFN UL 1316/1408/1452 Polyvinylchloride (PVC)/Nylon Primary Wire (90C) (600 Volts) (UL) (CSA) UL-1316, 105C Dry, 80C in Oil, 600 Volts UL-1408, 90C Dry, 60C Wet, or in Oil, 600 Volts UL-1452, 90C Dry, 80C in Oil, 1000 Volts CSA-TEWN or AWM I A/B 105C, 600 Volts, FT 1 Wire Gauge Conductor Insulation Thickness Lbs. per 1000ft Approximate UL Type Wire Thickness (AWG) Stranding TFFN/MTW 18 16/30 Bare.015 / TFFN/MTW 16 26/30 Bare.015 / TFN 18 Solid Bare.015 / TFN 16 Solid Bare.015 / Used for wiring of machine tools, appliances, control circuits, installations in conduit or other raceways and for new construction. Resistant to alkalis, grease, chemicals, gasoline, and oil. We can stripe and print to meet your needs. Romex TYPE NM-B Polyvinylchloride (PVC) Non-metallic Sheathed Cable (90C) (600 Volts) (UL Standard 83 and 719) Wire Gauge No. of Conductors Stranding ness Lbs. per 1000ft Conductor Insulation Thick- Approximate Wire Thickness (AWG) 14 2 Solid Bare.015 / x Solid Bare 015 / Solid Bare 015 / x Solid Bare 015 / Solid Bare.020 / x Solid Bare.020 / / x / / x / / / Used for both exposed and concealed work in normally dry locations and is primarily used in residential wiring as branch circuits for outlets, switches, and other loads. Meets federal specification A-A and requirements of National Code. Copper conductors are annealed soft bare copper. Stranded conductors are compressed bare stranded. Conductor insulation is 90C rated PVC, nylon jacketed. Cable jacket is color coded for quick size identification: 14AWG=White, 12AWG=Yellow, 10AWG=Orange, 8AWG, 6AWG, 4AWG, and 2AWG=Black. B U I L D I N G W I R E 26

27 THHN THHN/THWN/MTW/AWM Polyvinylchloride (PVC)/Nylon Primary Wire (90C) (600 Volts) (VW1) (UL) (CSA) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 14 19/.0147 Bare.015 / Solid Bare 015 / /.0185 Bare 015 / Solid Bare 015 / /.0234 Bare.020 / Solid Bare.020 / /.0295 Bare.030 / /.0372 Bare.030 / /.0469 Bare.040 / /.0591 Bare.040 / /.0664 Bare.050 / /0 19/.0745 Bare.050 / /0 19/.0837 Bare.050 / /0 19/.0940 Bare.050 / /0 19/.1055 Bare.050 / /.0822 Bare.060 / /.0900 Bare.060 / /.0973 Bare.060 / /.1040 Bare.060 / /.1162 Bare.060 / /.0992 Bare.070 / /.1109 Bare.070 / /.1280 Bare.07 / Used for wiring of machine tools, appliances, control circuits, installations in conduit or other raceways and for new construction. Resistant to alkalis, grease, chemicals, gasoline, and oil. We can stripe and print to meet your needs. 27

28 XHHW XHHW-2 Chemically Cross-linked Polyethylene (XLP) (600 Volts) (90C) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 14 7/.0242 Bare /.0305 Bare /.0385 Bare /.0486 Bare /.0612 Bare /.0772 Bare /.0974 Bare /.0664 Bare /0 19/.0745 Bare /0 19/.0837 Bare /0 19/.0940 Bare /0 19/.1055 Bare /.0822 Bare /.0900 Bare /.0973 Bare /.1040 Bare /.1162 Bare /.0992 Bare /.1109 Bare /.1208 Bare Used for general purpose wiring, for power distribution and branch circuit wiring, Used where cable having flame retardance is required. THW, XLP-USE type MC tray cable, interlocked armor cable, power cable, high voltage and trolley wire also available. 28

29 DLO Diesel Locomotive and Drilling Rig Cable Ethylene-propylene (EP) Rubber Insulation and Hypalon Jacket (90C) (2000 Volts) C O N T R O L C A B L E Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 8 37/24 Tinned /24 Tinned /24 Tinned /24 Tinned /24 Tinned /24 Tinned /0 275/24 Tinned /0 325/24 Tinned /0 450/25 Tinned /0 550/24 Tinned /24 Tinned /24 Tinned /24 Tinned /24 Tinned /24 Tinned /24 Tinned /24 Tinned /24 Tinned /24 Tinned Used for wiring of diesel electric locomotives and rail car equipment, mining and earth moving equipment, motor or generator leads, battery lead wires, welding leads, jumper leads, and offshore drilling rig applications. Abrasion resistant. Flexible stranding. Flame resistant. 29

30 European Flexible Control Cable PVC Control Tray Cable (90C) (60C Oil) (600 Volts) (UL) (CSA) (VDE) (CE) (VW-1, FT1, FT2) (Oil Resistant) Wire Gauge (AWG) No. of Conductors Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC /32BC Used for use in all electrical equipment in dry, damp, and wet conditions. Recommended applications are machine tools, control systems, assembly lines, CNC machining centers, grinding machines, bottling equipment, data processing equipment, and connections between control panels and machines. Suitable replacement for Olflex 190 series. Conductor is bare copper. 30

31 European Flexible Control Cable Continued PVC Control Tray Cable (90C) (60C Oil) (600 Volts) (UL) (CSA) (VDE) (CE) (VW-1, FT1, FT2) (Oil Resistant) Wire Gauge (AWG) No. of Conductors Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /30BC /28BC /28BC /28BC /28BC /28BC /28BC /28BC /26BC /26BC /26BC /26BC /26BC Used for use in all electrical equipment in dry, damp, and wet conditions. Recommended applications are machine tools, control systems, assembly lines, CNC machining centers, grinding machines, bottling equipment, data processing equipment, and connections between control panels and machines. Suitable replacement for Olflex 190 series. Conductor is bare copper. 31

32 Flat Festoon PVC Entertainment PVC (-40C to 105C) (600 Volts) (UL VW-1 and CSA FT 1) Five Conductor Flat Cables (Black) Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) / x / x / x / x / x Used with festoon systems for the conveyance of electrical power and control to cranes, hoists, or any equipment which travels with a lateral traversing motion. Cables can also be used where space is at a premium, can be stacked, or where extreme flexing is a requirement. Recommended bend radius of three to five times cable diameter. Five conductor flat cables are widely used in convention halls and exhibit centers as under carpet cables for distribution and booth lighting. PVC Cable and PVC Shielded PVC (-40C to 105C) (600 Volts) (UL VW-1 and CSA FT 1) (Black or Yellow) Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) / x / x / x / x / x / x / x / x / x / x / x / x / / x Shielded PVC (-40C to 105C) (600 Volts) (UL VW-1 and CSA FT 1) Each Conductor has Tinned Copper Braid Shield (Yellow) Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) / x / x / x Bending radius is approx. four times the minor dimension (thickness). Jacket stripping is simplified by the use of ripcords, which are found in all of our flat constructions. UL listed for -40C. Can be used for operation at temps down to -55C. Passes the UL rating for the UV resistant test, making the cable suitable for outdoor use. 32

33 G/GGC Heavy Duty Portable Power Cable with Grounds (-40C to 90C) (600/2000V) Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) /.0113 Bare /.0100 Bare /.0127 Bare /.0161 Bare /.0180 Bare / /.0202 Bare / /.0227 Bare / /.0255 Bare / /.0286 Bare /.0245 Bare /.0286 Bare /.0342 Bare /.0142 Bare /.0179 Bare /.0223 Bare / /.0227 Bare / /.0286 Bare /.0113 Bare /.0100 Bare /.0127 Bare /.0160 Bare /.0180 Bare / /.0202 Bare / /.0227 Bare / /.0225 Bare / /.0286 Bare /.0245 Bare Used for cranes, conveyors, mobile equipment, temporary power supply use, portable and stationary heavyduty equipment, motor leads, locomotive wiring, welding machines and grounding cables. Cable is oil, sunlight, chemical and water resistant. 33

34 Pendant Pendant Cable (90C) (600 Volts) UL, CSA AWM I/II A/B Wire Gauge No. of Conductors Stranding ness per 1000ft Conductor Insulation Thick- Approximate Lbs. Wire Thickness (AWG) /34 BC.015/ /34 BC.015/ /34 BC.015/ /34 BC.015/ Pendant Cable with Two Galvanized Steel Supports (1/16 ) (90C) (600 Volts) UL, CSA AWM I/II A/B Wire Gauge (AWG) Conductor Strand-Insulatioing Thickness No. of Conductors Wire Thickness /34 BC.015/ x /34 BC.015/ x /34 BC.015/ x /34 BC.016/ x Approximate Lbs. per 1000ft Used in portable control, festoon systems, pendant stations, power tracks, cranes and hoists, power carriage systems, and other applications. Pendant cable is good in conditions where flame, chemicals, moisture and temperature extremes are considerations. STOOW Pendant Cable With Steel Core Messenger Yellow Type UL STOOW (VW-1) CSA STOOW (FT 1) with Black Steel Core Messenger (105C) (600 Volts) Wire Gauge No. of Conduc- Conductor Color Conductor Insulation Wire Thickness Approximate 16 3 yellow, blue, brown 65/34 BC yellow, blue, brown, red, orange 65/34 BC yellow, blue, brown, red, orange, white, purple 65/34 BC

35 SEOOW Service Cord UL Listed SEOOW (-50C to 105C) (600 Volts) CSA Approved STOOW (-50C to 105C) (600 Volts) Wire Gauge (AWG) No. of Conductors Conductor Color Conductor Stranding Insulation Thickness 18 2 black, white 16/30 Bare black, white, green 16/30 Bare black, white, green, red 16/30 Bare black, white 26/30 Bare black, white, green 26/30 Bare black, white, green, red 26/30 Bare black, white 41/30 Bare black, white, green 41/30 Bare black, white, green, red 41/30 Bare black, white 65/30 Bare black, white, green 65/30 Bare black, white, green, red 65/30 Bare black, white 104/30 Bare black, white, green 104/30 Bare black, white, green, red 104/30 Bare Approximate Lbs. per 1000ft Used indoors and outdoors for garages, portable lights, battery chargers, portable stage lights, heavy tools and equipment exposed to oils, water, acids, chemicals, and solvents. Flame retardant and abrasion resistant. Portable Service Cord (-50C to 105C) (600 Volts) Wire Thickness No. of Wire Gauge Conductor Insulation Conductors Conductor Color Wire Thickness Approximate (AWG) Stranding Thickness Lbs. per 1000ft 8 3 black, white, green 96/ black, white, green, red 96/ black, white, red, green, 96/28 orange black, white 96/ black, white, green 96/ black, white, green, red 96/ black, white, green 96/ black, white, green, red 96/ black, white, green 7 17/ black, white, green, red 7 17/ Used for portable power, machine shops, mills, garages, aircraft maintenance facilities, machine tools, portable power equipment, portable appliances, mixers, washing machines and polishers. Provides greater flexibility and resistance to oils, lubricants, and grease. Portable control cable of 5 conductors or more is also available. 35

36 SJEOOW Service Cord UL Listed SJEOOW (-50C to 105C) (600 Volts) CSA Approved STOOW (-50C to 105C) (600 Volts) Wire Gauge (AWG) No. of Conductors Conductor Color Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 18 2 black, white 16/30 Bare black, white, green 16/30 Bare black, white, green, red 16/30 Bare black, white 26/30 Bare black, white, green 26/30 Bare black, white, green, red 26/30 Bare black, white 41/30 Bare black, white, green 41/30 Bare black, white, green, red 41/30 Bare black, white 65/30 Bare black, white, green 65/30 Bare black, white, green, red 65/30 Bare black, white 104/30 Bare black, white, green 104/30 Bare black, white, green, red 104/30 Bare Used indoors and outdoors for garages, portable lights, battery chargers, portable stage lights, heavy tools and equipment exposed to oils, water, acids, chemicals, and solvents. Flame retardant and abrasion resistant. Stagelighting Entertainment Chlorinated Polyethylene (CPE) (UL Type SC) (CSA Type PPC) (105C) (600V) Wire Gauge (AWG) Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 8 162/ / / / / /0 1056/ /0 1320/ /0 1672/ /0 2090/ Used for portable power systems and entertainment industry activities such as theatre, television, night clubs, motion pictures, mobile communication vans, spotlights and sound systems and other similar applications that require temporary power. Both water and sun resistant, and is designed to withstand severe environmental conditions. Withstands exposure to oil, acids, alkalis, heat, flame, moisture and chemicals. Meets or exceeds flame test requirements of MSHA, ICEA and UL. 36

37 SJOOW Portable Service Cord (-40C to 90C) (300 Volts) UL Listed/CSA Certified Wire Gauge (AWG) Conductor Color Conductor Stranding Insulation Thickness Wire Thickness Approximate Lbs. per 1000ft 18 2 black, white 16/30 Bare black, white, green 16/30 Bare black, white, green, red 16/30 Bare black, white 26/30 Bare black, white, green 26/30 Bare black, white, green, red 26/30 Bare black, white 41/30 Bare black, white, green 41/30 Bare black, white, green, red 41/30 Bare black, white 65/30 Bare black, white, green 65/30 Bare black, white, green, red 65/30 Bare black, white 104/30 Bare black, white, green 104/30 Bare black, white, green, red 104/30 Bare Used indoors and outdoors for garages, portable lights, battery chargers. portable stage lights, heavy tools and equipment exposed to oils, water and acids. SJTOOW No. of Conductors Portable Service Cord PVC (-40C to 105C) (300 Volts) VW-1 UL Listed/CSA Certified No. of Wire Gauge Conductor Insulation Conductors Conductor Colors Wire Thickness Approximate (AWG) Stranding Thickness Lbs. per 1000ft 18 2 black, white 16/30 Bare black, white, green 16/30 Bare black, white, red, green 16/30 Bare black, white 26/30 Bare black, white, green 26/30 Bare black, white, red, green 26/30 Bare black, white 41/30 Bare black, white, green 41/30 Bare black, white, red, green 41/30 Bare black, white 65/30 Bare black, white, green 65/30 Bare black, white, red, green 65/30 Bare black, white 105/30 Bare black, white, green 105/30 Bare black, white, red, green 105/30 Bare Used for portable power, machine shops, mills, garages, aircraft maintenance facilities, machine tools, portable power equipment, portable appliances, mixers, washing machines and polishers. Thermoplastic cord provides greater flexibility and resistance to oils, lubricants, and grease. 37

38 SOOW Portable Service Cord (-40C to 90C) (600 Volts) VW-1 UL Listed/CSA Certified Wire Gauge (AWG) No. of Conductors Conductor Color Conductor Stranding Insulation Thickness Wire Thickness 18 2 black, white 16/30 Bare black, white, green 16/30 Bare black, white, green, red 16/30 Bare black, white 26/30 Bare black, white, green 26/30 Bare black, white, green, red 26/30 Bare black, white 41/30 Bare black, white, green 41/30 Bare black, white, green, red 41/30 Bare black, white 65/30 Bare black, white, green 65/30 Bare black, white, green, red 65/30 Bare black, white 104/30 Bare black, white, green 104/30 Bare black, white, green, red 104/30 Bare Approximate Lbs. per 1000ft Used indoors and outdoors for garages, portable lights, battery chargers. portable stage lights, heavy tools and equipment exposed to oils, water and acids. SPT PVC (300 Volts) (105C) (UL and CSA) Wire Gauge (AWG) No. of Conductors Conductor Stranding Insulation Thickness Wire Thickness /34 Bare x /34 Bare x /34 Bare x /34 Bare x /34 Bare x /34 Bare x /30 Bare x /30 Bare x /30 Bare x /30 Bare x /30 Bare x /30 Bare x /30 Bare x /30 Bare x Approximate Lbs. per 1000ft Used for fans, clocks, lamps, radios, small display signs and similar appliances. Limited usage 3 conductor wires have green center wire for ground use only. One side is ribbed for circuit identification. Normal colors are black, brown, and white. 38

39 STOW Portable Service Cord PVC (-35C to 60C) (600 Volts) UL Listed/CSA Certified Wire Gauge (AWG) No. of Conductors Conductor Colors Conductor Stranding Insulation Thickness Wire Approximate Thickness Lbs. per 1000ft 18 2 black, white 16/30 Bare black, white, green 16/30 Bare black, white, red, green 16/30 Bare black, white 26/30 Bare black, white, green 26/30 Bare black, white, red, green 26/30 Bare black, white 41/30 Bare black, white, green 41/30 Bare black, white, red, green 41/30 Bare black, white 65/30 Bare black, white, green 65/30 Bare black, white, red, green 65/30 Bare black, white 105/30 Bare black, white, green 105/30 Bare black, white, red, green 105/30 Bare black, white, green 65/.016 Bare black, white, red, green 65/.016 Bare black, white, green 133/.014 Bare black, white, red, green 133/.014 Bare Used for portable power, machine shops, mills, garages, aircraft maintenance facilities, machine tools, portable power equipment, portable appliances, mixers, washing machines and polishers. Thermoplastic cord provides greater flexibility and resistance to oils, lubricants, and grease. 39

40 Thermostat Cable PVC Jacket with Sun Resistance (60C) UL Type CL2, NEC Article 725, CUL Type CM/FT 1, California State Fire Marshal Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) 20 2 Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Solid Normal color code is red, white, green, blue, yellow, brown, orange, black, pink, gray, tan, and purple. Used in power limited circuit cable for use in thermostat controls, heating and air conditioning units and other low voltage applications. 40

41 Tray Cable Tray Cable PVC PVC Control Tray Cable (90C Dry) (75C Wet) (600 Volts) (VW-1) Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) x.0117 Bare x x.0117 Bare x.0117 Bare x.0117 Bare x.0117 Bare x.0117 Bare x.0117 Bare x.0117 Bare x.0147 Bare x x.0147bare x.0147 Bare x.0147 Bare x.0147 Bare x.0147 Bare x.0147 Bare x.0147 Bare x.0147 Bare x.0147 Bare x.0147 Bare x.0147 Bare x.0147 Bare x.0185 Bare x x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0185 Bare x.0234 Bare x x.0234 Bare x.0234 Bare x.0234 Bare x.0234 Bare x.0234 Bare x.0234 Bare x.0234 Bare Used for cable tray, raceway, direct burial and aerial installations where supported by a messenger. Heat, flame, moisture, oil, gasoline, chemical and corrosion resistant. 41

42 Tray Cable Continued Tray Cable PVC Power (90C Dry) (75C Wet) (600 Volts) (VW-1) Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) 8 3 7/.0486 Bare /.0486 Bare /.0612 Bare /.0612 Bare /.0772 Bare /.0772 Bare /.0974 Bare /.0974 Bare /0 3 19/.0745 Bare /0 3 19/.0837 Bare /0 3 19/.1055 Bare /.0973 Bare /.1162 Bare Used for cable tray, raceway, direct burial and aerial installations when supported by a messenger. Resistant to sunlight, oil, gasoline, flame and moisture. Tray Cable PVC Power with Ground PVC (90C Dry) (75C Wet) (600 Volts) (VW-1) Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) 8 3 7/.0486 Bare /0.612 Bare /.0772 Bare /.0974 Bare /0 3 19/.0745 Bare /0 3 19/.0837 Bare /0 3 19/.0940 Bare /0 3 19/1.055 Bare /.0822 Bare /.0973 Bare /.1162 Bare Used for cable tray, raceway, direct burial and aerial installations when supported by a messenger. Sunlight, oil, gasoline, flame and moisture resistant. Conductor identification the individual conductors are colored black and identified with white alpha numerical printing per ICEA Method 4. Tray Cable TPE Used in small diameter applications for steel, paper, chemical, textile, petroleum, cranes, hoists, mechanical arms, and other light and heavy industrial facilities. Designed for tight installations and continuous flexing. Good against oil, gasoline, ozone, chemicals and abrasions. 42

43 Tray Cable TPE Continued Tray Cable TPE Wire Gauge (AWG) No. of Conductors Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /31 Bare /32 Bare /33 Bare /34 Bare /35 Bare /36 Bare /37 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare /30 Bare

44 W Heavy Duty Portable Power Cable (-40C to 90C) (2000 Volts) Wire Gauge (AWG) No. of Conductors Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft / / / / Wire Gauge (AWG) No. of Conductors Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft / / / / ire Gauge (AWG) No. of Conductors Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft / / / /

45 W Continued Wire Gauge (AWG) No. of Conductors Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft / / / / Wire Gauge (AWG) No. of Conductors Conductor Stranding Wire Thickness Approximate Lbs. per 1000ft / / / / Used for cranes, conveyors, mobile equipment, temporary power supply use, portable and stationary heavyduty equipment, motor leads, locomotive wiring, welding machines and grounding cables. Cable is oil, sunlight, chemical and water resistant. 45

46 Coaxial, Security, Video, Plenum, and Non-Plenum RG6, RG8, RG11, RG58, RG59, RG62, RG71, RG122, RG142, RG174, RG178, RG179, RG180, RG187, RG188, RG196, RG212, RG213, RG214, RG216, RG217, RG223, RG303, RG316, RG401, RG402, RG405. Other types available. Voice, Data, and Premise Wire Voice, Data, and Premise Wire Overall Shield/Multiple Conductor UL Type CMR, CL3R, 75C Wire Gauge Conductor Strandinness Lbs. per 1000ft Insulation Thick- Approximate No. of Conductors Wire Thickness (AWG) BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC Used in remote control signaling, power-limited circuits, security, intercom, public address, sound, and audio systems. Offers protection from electrostatic interference. Conductors are soft bare annealed copper per ASTM B-3. Insulation is semi-rigid PVC. Jacket is gray PVC with a ripcord applied longitudinally under the jacket. Additional Standards: 22AWG-16AWG: UL standard 13, NEC Article 725 Type CL3R and Ul Standard 444, NEC Article 800 Type CMR; - UL stadard 13, NEC Article 725 Type CL3R. E L E C T R I O N I C W I R E 46

47 Voice, Data, and Premise Wire Voice, Data, and Premise Wire Non-shielded/Multiple Conductor UL Type CMR, CL3R, 75C Wire Gauge Conductor Strandinness per 1000ft Insulation Thick- Approximate Lbs. No. of Conductors Wire Thickness (AWG) BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC BC Used in remote control signaling, power-limited circuits, security, intercom, public address, sound, and audio systems. Offers protection from electrostatic interference. Conductors are soft bare annealed copper per ASTM B-3. Insulation is semi-rigid PVC. Jacket is gray PVC with a ripcord applied longitudinally under the jacket. Additional Standards: 22AWG-16AWG: UL standard 13, NEC Article 725 Type CL3R and Ul Standard 444, NEC Article 800 Type CMR; - UL stadard 13, NEC Article 725 Type CL3R. Telephone Silver Satin Polyvinylchloride (PVC) 60C 150V AWM Wire Gauge No. of (AWG) Conductors Conductor Colors 26 4 black, red, green, yellow 26 6 white, black, red, green, yellow, blue blue, orange, black, 26 8 red, green, yellow, brown, gray Conductor Stranding Insulation Approximate Wire Thickness Thickness 7/.16 mm 7/ mm.098 x x 5.0 7/.16 mm 7/ mm.098 x x 7.0 7/.16 mm 7/ mm.098 x x 8.8 Lbs. per 1000ft

48 Bonded Wire At ADI we receive many requests for bonded wire products in special color combinations, wire types, striped wires, sizes, and combinations of these. We will create what you need to suit your needs and provide samples for your review. Over the years we have created many combinations not often found in the industry. We have also created special machines to meet those needs. If you would like to see what ADI can do for you please fill out the quote form and we will quote your request and see if our service is right for you. All of our bonded wire is custom made to your order, sometimes we have over runs which we keep in stock. Just need a small piece? Give us a call we may have what you need available now. B O N D E D W I R E 48

49 Uninsulated Wire U N I N S U L A T E D W I R E Uninsulated Solid and Stranded Class AA, B, C, and A Wire Gauge (AWG) Conductor Stranding Nominal Circular Mil. Wire Thickness Approximate Lbs. per 14 Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Used for applications such as point to point wiring, component leads, and ground wire. Bare copper wire and cable meets or exceeds the following ASTM Specifications: B-1 Hard-Drawn, B-2 Medium-Drawn, B-3 Soft of Annealed, B-8 Concentric-Lay (Hard, Medium and Soft) Uninsulated Solid Bus Bar Wire MIL-W-3861 Type S, A-A (Supercedes QQ-W-343 Type S) Wire Gauge (AWG) Nominal Circular Mil. Approximate Lbs. per Conductor Stranding Wire Thickness NO. Area 1000ft 30 Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Solid, Bare or Tinned Used for applications such as point to point wiring, component leads, and ground wire. 49

50 Uninsulated Wire Uninsulated Tinned Copper Flat Braids ASTM-B-33, A-A (Supersedes QQB575) Nominal Flat Nominal No. of No. of Wire AWG Nominal AWG of Ends Total Ends Width Thickness Strands per Strand Equivalent CMA 1/ ,800 3/ ,000 1/ ,200 3/ ,200 1/ ,600 3/ , , ,536 3/0 153, ,256 4/0 225,600 Used for bonding straps, grounding, or connecting moving parts. Uninsulated Tinned Copper Tubular Braids ASTM-B-33, A-A (Supersedes QQB575) Nominal ID AWG of Ends No. of Strands No. of Wire per Total Ends AWG Equiva- Nominal CMA 1/ ,000 1/ ,600 3/ ,600 1/ ,200 25/ ,600 Used for bonding straps, grounding, connecting moving parts, shielding, and for protective covering. Uninsulated Tinned Extra Flexible Copper Rope ASTM-B-33 (Bundled per ASTM B172) AWG Size AWG of Ends Conductor Stranding Thickness in inches Weight in 1000 s / / / / / Used for applications such as point to point wiring, component leads, grounding, or connecting moving parts. 50

51 B Telecomm Connectors T E R M I N A L S B Telecomm Connectors feature: 300 maximum volt rating 15 amperage rating. WIRE RANGE WIDTH LENGTH SILICONE INSULATION CONNECTOR MATERIAL Bullets MALE NO BRASS YES BRASS WIRE RANGE A.W.G. ELECTRICAL CURRENT VOLTS INSULATION MATERIAL (.156) 10 amperes 300V Vinyl and Nylon (.156) 15 amperes 300V Heat shrink, Bare, Vinyl or Nylon (.195) 15 amperes 300V vinyl FEMALE WIRE RANGE A.W.G. ELECTRICAL CURRENT VOLTS INSULATION MATERIAL (.156) 10 amperes 300V Vinyl and Nylon (.156) 15 amperes 300V Heat shrink, Vinyl and Nylon (.195) 15 amperes 300V Vinyl and Nylon NYLON 2 Way Connector

52 Butt Splice VINYL Vinyl insulated Butt Splice Connectors feature: 75 degrees C (167 degrees F) maximum temperature 300 maximum volt rating Brass conductive plate NYLON Nylon insulated Butt Splice Connectors feature: 105 degrees C (221 degrees F) maximum temperature 600 maximum volt rating Copper conductive plate BARE WIRE RANGE DIMENSIONS (inches/mm) ELECTRICAL INSULATION A.W.G. L D d1 CURRENT MATERIAL amperes vinyl amperes vinyl amperes vinyl WIRE RANGE A.W.G. DIMENSIONS (inches/mm) L D d1 ELECTRICAL CURRENT amperes amperes amperes INSULATION MATERIAL Nylon, Heat Shrink, and Heat shrink with solder Nylon, Heat Shrink, and Heat shrink with solder Nylon, Heat Shrink, and Heat shrink with solder WIRE RANGE A.W.G. ELECTRICAL CURRENT VOLTS INSULATION MATERIAL amperes 600V Bare amperes 600V Bare amperes 600V Bare Lug Size WIRE RANGE A.W.G. INSULATION MATERIAL 8 Bare and Vinyl 6 Bare and Vinyl 4 Bare and Vinyl 52

53 Closed End Crimp Connectors TEMP. COLOR A.W.G. VOLTAGE (C/F) Natural (off white) V 105/221 Natural (off white) V 105/221 Natural (off white) V 105/221 Natural (off white) V 600V (CSA) 105/221 Cradle Tie Mounts Cradle Mounts feature: Lower cradle design and thicker support arms, providing greater strength and usability for larger bundles. Dimensions designed to accommodate tight areas Easily secured with a standard flat or phillips head bolt or screw. Manufactured from 100% Nylon 6/6 CABLE TIES DIMENSIONS STUD SIZE ACCEPTED 0.59 x 0.39 x 0.28 (15 x 10 x 7) #4 up to 0.19 (4.8mm) 0.90 x 0.63 x 0.35 (23 x 16 x 9) #10 up to 0.31 (7.9mm) 53

54 Flags WIRE RANGE NEMA TAB ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL x (0.8 x 6.35) 10 amperes 300V Nylon x (0.8 x 6.35) 15 amperes 300V Nylon And Bare Hooks WIRE RANGE STUD ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL #6 19 amperes 600V vinyl #8 19 amperes 600V vinyl #6 27 amperes 600V vinyl #8 27 amperes 600V vinyl #10 27 amperes 600V vinyl #10 48 amperes 600V vinyl 54

55 Push-in Wire Connectors Reduce installation costs. No twisting; simply push stripped wires into each port for a safe and reliable connection AWG, up to 600 volts (1000V in lighting fixtures, luminaries, and signs) and 221oF for solid or stranded copper wires. Color-coded transparent polycarbonate housing (flame-retardant to UL92-V2 or UL92-V0) allows for quick and accurate visual identification and inspection. Ergonomically located test slot allows for easy testing with a voltage meter. Excellent for OEM lighting manufacturing, lighting retrofitting, junction boxes, control panels, security & alarm systems, pre-fabricated wiring harnesses, etc. Available in 2, 3, 4, and 5 pole Quick-Splice Disconnectors Quick-Splice Disconnectors feature: Sizes 22-18, 16-12, degrees C (221 degrees F), 600 volt rating designed for wide applications. Polypropylene Insulation Tin-plated brass connector material for superior conductance Open port type available in size T-Taps T-Taps Disconnectors feature: Sizes 22-18, 16-12, degrees C (221 degrees F), 600 volt rating designed for wide applications. Polypropylene Insulation Tin-plated brass connector material for superior conductance 55

56 Push-On Partially Insulated Quick-Slides FEMALE NEMA TAB ELECTRICAL INSULATION WIRE RANGE VOLTS A.W.G. SIZE CURRENT MATERIAL x (0.5 x 2.8) 10 amperes 300V Vinyl x (0.5 x 4.75) 10 amperes 300V Vinyl x (0.8 x 6.35) 10 amperes 300V Heat shrink, Bare, Vinyl x (0.5 x 2.8) 15 amperes 300V Vinyl x (0.5 x 4.75) 15 amperes 300V Vinyl x (0.5 x 5.20) 15 amperes 300V Vinyl x (0.8 x 6.35) 15 amperes 300V Heat shrink, Bare, Vinyl x (0.8 x 6.35) 24 amperes 300V Heat shrink, Bare, Vinyl x (0.8 x 9.52) 24 amperes 300V vinyl MALE WIRE RANGE NEMA TAB ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL x (0.5 x 2.8) 10 amperes 300V Vinyl x (0.8 x 6.35) 10 amperes 300V Heat shrink, Bare, Vinyl or Nylon x (0.5 x 4.75) 15 amperes 300V Vinyl x (0.8 x 6.35) 15 amperes 300V Heat shrink, Bare, Vinyl x (0.8 x 6.35) 24 amperes 300V Heat shrink, Bare, Vinyl or Nylon DOUBLE PUSH ON CONNECTOR UNINSULATED

57 Push-On Fully Insulated Quick-Slides Also Available in a flat side fully insulated FEMALE WIRE RANGE NEMA TAB ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL x (0.8 x 6.35) 10 amperes 300V nylon x (0.8 x 6.35) 15 amperes 300V nylon x (0.8 x 6.35) 24 amperes 300V nylon MALE WIRE RANGE NEMA TAB ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL x (0.8 x 6.35) 10 amperes 300V nylon x (0.8 x 6.35) 15 amperes 300V nylon x (0.8 x 6.35) 24 amperes 300V nylon Piggy Back WIRE RANGE NEMA TAB ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL x (0.8 x 6.35) 10 amperes 300V nylon x (0.8 x 6.35) 15 amperes 300V nylon 57

58 Rings Bare Heat Shrink, Vinyl and Nylon INSU- LATED WIRE RANGE STUD ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL #4 19 amperes 600V Bare, Vinyl or Nylon #6 19 amperes 600V Heat Shrink, Bare, Vinyl or Nylon #8 19 amperes 600V Heat Shrink, Bare, Vinyl or Nylon #10 19 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /4 19 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /16 19 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /8 19 amperes 600V Heat Shrink, Bare, Vinyl or Nylon #4 27 amperes 600V Bare, Vinyl or Nylon #6 27 amperes 600V Heat Shrink, Bare, Vinyl or Nylon #8 27 amperes 600V Heat Shrink, Bare, Vinyl or Nylon #10 27 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /4 27 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /16 27 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /8 27 amperes 600V Heat Shrink, Bare, Vinyl or Nylon #6 48 amperes 600V Heat Shrink, Bare, Vinyl or Nylon #8 48 amperes 600V Heat Shrink, Bare, Vinyl or Nylon #10 48 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /4 48 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /16 48 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /8 48 amperes 600V Heat Shrink, Bare, Vinyl or Nylon /2 48 amperes 600V Bare, Vinyl or Nylon 58

59 Lug Rings Bare, Vinyl and Copper Solder WIRE RANGE A.W.G. STUDSIZE INSULATIONMATERIAL 8 #10 Bare, Vinyl and Copper solder tube 8 1/4 Bare and Vinyl 8 5/16 Bare, Vinyl and Copper solder tube 8 3/8 Bare, Vinyl and Copper solder tube 8 1/2 Bare and Vinyl 6 #10 Bare, Vinyl and Copper solder tube 6 1/4 Bare, Vinyl and Copper solder tube 6 5/16 Bare, Vinyl and Copper solder tube 6 3/8 Bare, Vinyl and Copper solder tube 6 1/2 Bare and Vinyl 4 #10 Bare 4 1/4 Bare, Vinyl and Copper solder tube 4 5/16 Bare, Vinyl and Copper solder tube 4 3/8 Bare, Vinyl and Copper solder tube 4 1/2 Bare, Vinyl and Copper solder tube 2 1/4 Bare and Copper solder tube 2 5/16 Bare and Copper solder tube 2 3/8 Bare and Copper solder tube 2 1/2 Bare and Copper solder tube 1 3/8 Copper solder tube 1 1/2 Copper solder tube 1/0 3/8 Bare and Copper solder tube 1/0 1/2 Bare and Copper solder tube 2/0 3/8 Bare and Copper solder tube 2/0 1/2 Bare and Copper solder tube 59

60 Battery Connectors Quick Disconnect Straight Style Regular Sizes 6, 4, 2, 1, 1/0, 2/0 Flag Style Regular Size 2/0 Left and Right Handed Regular Size 2/0 Splice Connector Regular Sizes 6, 4, 2, 1, 1/0, 2/0 Lead Terminal Regular Sizes 6, 4, 2, 1, 1/0, 2/0, 3/0, 4/0 Marine Terminal Stud Sizes 5/16, 3/8 60

61 Block Spades (Flanged) WIRE RANGE STUD ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL #6 19 amperes 600V vinyl #8 19 amperes 600V vinyl #10 19 amperes 600V vinyl #6 27 amperes 600V vinyl #8 27 amperes 600V vinyl #10 27 amperes 600V vinyl Snap Spades WIRE RANGE STUD ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL #6 19 amperes 600V vinyl #8 19 amperes 600V vinyl #10 19 amperes 600V vinyl #6 27 amperes 600V vinyl #8 27 amperes 600V vinyl #10 27 amperes 600V vinyl 61

62 Spades (Forks) VINYL INSULATED IRE RANGE STUD ELECTRICAL INSULATION VOLTS A.W.G. SIZE CURRENT MATERIAL #6 19 amperes 600V Vinyl, Nylon, Heat Shrink, and Bare #8 19 amperes 600V Vinyl, Nylon, Heat Shrink, and Bare #10 19 amperes 600V Vinyl, Nylon, Heat Shrink, and Bare #6 27 amperes 600V Vinyl, Nylon, Heat Shrink, and Bare #8 27 amperes 600V Vinyl, Nylon, Heat Shrink, and Bare #10 27 amperes 600V Vinyl, Nylon, Heat Shrink, and Bare #8 48 amperes 600V Vinyl, Nylon, Heat Shrink, and Bare #10 48 amperes 600V Vinyl, Nylon, Heat Shrink, and Bare Step-Down Connectors Step-Down Butt Connectors are used to join a pair of conductors to a third, all the same size or two conductors of different sizes. WIRE RANGE A.W.G. INSULATION MATERIAL to Vinyl to Vinyl 8 to Vinyl 62

63 Square Adhesive-back Cable Tie Mounts Square Mounting Bases: Allows bundles to be attached to specific locations for accurate routing of cable/wires. Four-way tie insertion allows ties to be easily mounted from any of the four sides. Acrylic/Rubber based adhesive backs fastens securely to most flat surfaces. Can provide an additional screw hole which may be used to secure bundles by adhesive, screw, or a combination of both. Manufactured from 100% Nylon 6/6 Natural (code 9) or heat-stabilized black (code 0) CABLE TIES MOUNTING TYPE DIMENSIONS ACCEPTED 4 way adhesive & #4 screw hole 0.75 x 0.75 x 0.21 (19 x 19 x 5.3) up to 0.14 (3.6) 4 way adhesive & #10 screw hole 1.1 x 1.1 x 0.28 (19 x 19 x 5.3) up to 0.19 (4.8) Terminal Blocks SPECIFICATIONS A.W.G. AMP VOLT SCREW SIZE A 600V M2.6 x A 600V M3.0 x A 600V M3.5 X A 600V M4.0 x 9 DIMENSIONS (inches/mm) A B C D E F

64 U Telecomm Connectors Yellow MAXIMUM INSULATION (O.D.) 1.52 mm PIC unfilled mm AWG WIDTH PIC filled mm AWG Pulp or Paper mm AWG Silicone Gel? yes Blue MAXIMUM INSULATION (O.D.) PIC unfilled WIDTH PIC filled Pulp or Paper Silicone Gel? 1.27 mm mm mm mm yes Red MAXIMUM INSULATION (O.D.) 1.67 mm PIC unfilled mm AWG WIDTH PIC filled mm AWG 64 Pulp or Paper mm AWG Silicone Gel? yes

65 All Plastic Wire Connectors W I R E WIRE RANGE TEMP. COLOR VOLTAGE* A.W.G. (C/F) yellow V 105 / 221 ivory V 150 / 302 ivory V 105 / 221 Spring Loaded Wire Connectors N U T S WIRE RANGE TEMP. COLOR VOLTAGE* A.W.G. (C/F) grey V 105 / 221 black V 150 / 302 blue V 105 / 221 orange V 105 / 221 orange V 105 / 221 black V 150 / 302 yellow V 105 / 221 red V 105 / 221 Rated 1,000V maximum in lighting fixtures and signs 65

66 Winged Wire Connectors WIRE RANGE TEMP. COLOR VOLTAGE* A.W.G. (C/F) yellow V 105 / 221 tan V 105 / 221 red V 105 / 221 grey V 105 / 221 blue V 105 / 221 GROUNDING CONNECTOR green with built-in through port * Rated 1,000V maximum in lighting fixtures and signs 66

67 Marker / Identification Cable Ties Self-locking, Marker / Identification cable ties feature: Integrated marker tags enable proper identification when bundling. Manufactured from 100% Nylon 6/6; self-extinguishing 94V-2 Natural operating temperature range of 40 o F (-4 o C) to 185 o F (85 o C) Available in two tag styles: C A B L E T I E S MARKING PAD LENGTH WIDTH MAX BUNDLE DIAMETER MIN TENSILE STRENGTH SIZE 3 7/8 (100) 0.10 (2.5) 3/4 (20) 18 lbs (8 kg) 0.3 x 1 LENGTH WIDTH MARKING PAD MAX BUNDLE DIAMETER MIN TENSILE STRENGTH SIZE 8 5/8 (220) 0.19 (4.8) 1 5/8 (43) 50 lbs (23 kg) 1.1 x /2 (300) 0.19 (4.8) 2 3/4 (70) 50 lbs (23 kg) 1.1 x /2 (370) 0.19 (4.8) 3 1/2 (88) 50 lbs (23 kg) 1.1 x 0.5 Releasable Cable Ties Self-locking, releasable cable ties feature: Quick decoupling allows for modifications or repairs. Simply press tab at the head to release the lock for reuse. Manufactured from 100% Nylon 6/6; self-extinguishing 94V-2 Natural operating temperature range of 40 o F (-4 o C) to 185 o F (85 o C) LENGTH WIDTH MAX BUNDLE DIAMETER MIN TENSILE STRENGTH 7 7/8 (200) 0.30 (7.6) 2 (50) 50 lbs (23 kg) 11 3/4 (300) 0.30 (7.6) 3 (76) 50 lbs (23 kg) 67

68 Regular Cable Ties Self-locking cable ties feature: UL Recognized # Meets Military Specification Manufactured from 100% Nylon 6/6 Self-extinguishing 94V-2 Natural operating temperature range of 40 o F (-4 o C) to 185 o F (85 o C) Complete stock in natural (code 9) or UV black (code 0) * These cable ties also come in the following colors: Red (-2), Orange (-3), Yellow (-4), Green (-5), Blue (-6), Gray (-8), Fluorescent Pink (-FP), Fluorescent Orange (-FO), and Fluorescent Yellow (-FY) LENGTH WIDTH MAX BUNDLE MIN TENSILE DIAMETER STRENGTH MIL SPEC 3 1/8 (80) 5/8 (17) Miniature 4 (100) /8 (22 MS /2 (140) 1 3/8 (35) 18 LBS 6 3/8 (160) (2.5) 1 9/16 (40) 8 (200) 2 (50) 8 KG 5 7/8 (150) 1 3/8 (35) Intermediate MS (200) (50) 12 (300) 3 (77) 40 LBS 14 1/2 (370) (3.6) 4 (102) 18 KG 6 3/8 (160) 1 9/16 (40) Standard 7 3/8 (190) /4 (45) MS (300) 3 (77) 50 LBS MS /2 (370) (4.8) 4 (102) MS (430) 4 1/2 (115) 23 KG 8 (200) 1 15/16 (50) Light Heavy Duty 14 1/2 (370) (102) MS /4 (470) 5 1/5 (132) 120 LBS 29 (730) (7.6) 8 (200) 54 KG MS /4 (528) 5 1/2 (140) 24 (609) 7 1/2 (190) Heavy Duty 28 (710) (200) 32 (812) 9 1/2 (245) 175 LBS 36 (912) (9) 10 1/3 (263) 42 (1070) 12 3/5 (320) 48 (1220) 14 3/8 (365) 79.5 KG 68

69 Screw Mount Cable Ties Self-locking cable ties feature: Manufactured from 100% Nylon 6/6; self-extinguishing 94V-2 Natural operating temperature range of 40 o F (-4 o C) to 185 o F (85 o C) Natural ( 9) or heat-stabilized black ( 0) Integrated screw mounts do way with the need for separate mounting devices MAX MIN SCREW LENGTH WIDTH BUNDLE TENSILE SIZE DIAMETER STRENGTH 4 3/8 (110) 0.10 (2.5) 3/4 (18) 18 lbs (8 kg) #4 6 1/8 (156) 0.14 (3.6) 1 3/8 (35) 40 lbs (18 kg) #8 8 (205) 0.19 (4.8) 2 (54) 50 lbs (23 kg) # /2 (300) 0.19 (4.8) 3 (79) 50 lbs (23 kg) # /2 (370) 0.19 (4.8) 4 (102) 50 lbs (23 kg) #10 15 (380) 0.30 (7.6) 4 1/8 (104) 120 lbs (54 kg) 1/4 69

70 Shrinkable Tubing Polyolefin Flexible Polyolefin Polyolefin heat shrinkable tubing Mil-I-23053/5 Class 1 and 2 (Clear) UL C VW-1 AMS (Clear) CSA Internal Diameter Expanded I.D. minimum in Recovered I.D. maximum in Recovered wall nominal in inches inches inches 3/ / / / / / / / / / / / Rated for a continuous operating temperature from -55C (-67F) to 135C (275F) and withstands elevated temperatures to 300C (572F) for short periods. Minimum shrink temperature is 121C (250F), temperatures in excess of 175C (347F) may tend to destroy the effectiveness of the tubing. Recovers to 50% of its original diameter when heated. Typical uses include splices, wire bundling, markers, harnessing, stress relief, terminations Offers excellent chemical, corrosion, oil and heat resistance. Very Flexible Polyolefin Polyolefin heat shrinkable tubing Mil-I-23053/5 Class 3 UL C VW-l AMS 3636 CSA Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 3/ / / / / / / / / / T U B I N G Used where highly flame-retardant, low shrink temperature insulation is required. The extra flexibility and low shrink temperature (90C) makes it ideal for shrink fit jacketing and insulation of flexible wire bundles. 70

71 Polyolefin Continued 3 TO 1 Shrink Ratio Flexible Polyolefin Polyolefin heat shrinkable tubing Mil-I-23053/5 UL C VW-l CSA Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 1/ / / / / / / TO 1 Shrink Ratio Flexible Polyolefin Polyolefin heat shrinkable tubing Mil-I-23053/S CL I overexpanded UL SC VW-I CSA Shrink temperatnre 90C Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches / Flexible Polyolefin Ground id marker-yellow Green Mil-I-23053/5 Class 1 UL C VW-I AMS 3636 CSA Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 3/ / / / / / / Shrink temperature of 120C (247F) and an operating temperature of -55C (-67F)to 135C (275F). Uses a dual extrusion of tubing colors (yellow and green) to give a permanence of color and performance,. Used to provide positive identification of ground wires in accordance to international standards Semi-Rigid Polyolefin M23053/6 Class l(b), Class 2 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in 1/ / / / / / Semi rigid material adds strength to wires and terminations. Suited for wire strain relief applications. 71

72 Adhesive Lined Shrinkable Dual Wall Crosslinked polyolefin with an internal melting sealant. Mil-I-23053/4 (1/ /2 ) Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 1/ / / / / / / / / / Internal sealant melts and provides a moisture-proof seal for encapsulation of wires, splices, breakouts and components. This tubing is especially of value for applications as a moisture barrier in high humidity and corrosive environments. Dual Wall 2X Flexible flame-retardant polyolefin with an internal melting sealant. MiI-I-23053/4 Class 2 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 1/ / / / / / / This material is recommended for applications in environmental conditions which require sealing against moisture or other contaminants. Semi-rigid adhesive lined polyolefin M23053/4 Class 1 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 1/ / / / / / Semi rigid material protects from flexing, abrasion and vibration. 72

73 Adhesive Lined Shrinkable Continued Dual Wall 4X Crosslinked polyolefin with an internal melting sealant. UL C 600V Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 4/ / / / / / This material is recommended for applications in environmental conditions in high humidity and corrosive environments requiring higher shrink ratio. Provides a moisture-proof seal. Over-expanded Semi-rigid Dual Wall UL 224, 600 volts, 125C Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches Both the outer jacket and the adhesive are highly flame retardant. Operating temperature range is 40C to 13SC with a low shrink temperature of 120C. 6X High ratio heavy wall polyolefin Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches Accommodates a large difference in cable and connector size and shapes. 73

74 Adhesive Lined Shrinkable Continued Heavy Wall Polyolefin tubing with a dual purpose thermoplastic liner M230531l5 Class 1 U/L CSA Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches Maximum protection for insulating and sealing electrical connections and terminations. Used in most adverse conditions such as direct burial, URD and submersible installations. May be used over lead, steel, aluminum, copper, standard plastic and all elastomeric insulations of power cables, battery cables and over all repair splices. Medium Wall Polyolefin tubing with a dual purpose thermoplastic liner M23053/15 Class 2 Op temp -55C 110C Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches Suitable for a variety of low voltage electrical and mechanical situations where light weight and flexibility are important. 74

75 Specialty Tubing Polyvinylchloride PVC - Mil-I-23053/2 Class 2 UL-224 VW-l CSA AMS C Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 3/ / / / / / / / / / / / / Low cost tubing is used for wire splices, diodes, markers, resistors, terminations, CB antennas, and numerous consumer applications. Outstanding dielectric and mechanical properties and is oil and chemical resistant. Neoprene - Mil-I-23053/2 Class 2 UL-224 VW-l CSA AMS C Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 1/ / / / / / / / / / / Neoprene combined with solvent resistance, abrasion and cut-trough protection make this a popular choice for harness, wire bundling and hydraulic coupling. 75

76 Specialty Tubing Continued Diesel Resistant Mil-I Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 1/ / / / / / Resistance to aviation and diesel fuels, hydraulic fluids and other chemicals. Viton - modified fluoroelastomer very flexible crosslinked MiI-I l3 MiI-R Type 3 Class 1C Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 1/ / / / / / / / / / Withstands a wide variety of acids, fuels, lubricants, corrosive fluids and solvents. Used in aircraft, aerospace, missile systems and chemical plant applications. Kynar - semi-rigid Polyvinylidene Fluoride Flouroplastic Mil-I-23053/8 UL-224 VW-l CSA AMS C Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 3/ / / / / / / / / / Used in applications requiring high temperature rating, excellent flame and chemical resistance and cut-through and abrasion Also used for strain relief, insulation of disconnects or component and wire markers. 76

77 Specialty Tubing Continued Kynar Class 1 and 3 M23053/18 Class 1, 3 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 3/ / / / / / / / / Class 1 Kynar is used where the properties of Kynar are desirable, but the added benefits of flexibility, clarity, reduced shrink temperature (1 SOC) and continuous lengths are preferred. Class 3 Kynar has the lowest shrink temperature (90C) and greatest flexibility of any Kynar type tubing available. Kynar Class 2 M Class 2 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 3/ / / / / / / / / Used where a low profile, abrasion resistant, flexible material is needed. 77

78 Specialty Tubing Continued FEP HEAT SHRINK 1.3 to 1 M23053/11 cl 1 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches / / / / / / / / / / Temperature rating of -55C (0 200C and shrinks at 290C FEP HEAT SHRINK 1.6 to 1 M23053/11 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 3/ / / / / / / / Temperature rating of -55C (0 200C and shrinks at 290C 78

79 Specialty Tubing Continued TFE - Standard Wall M23053/12/ cl2 AMS 3586 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches / / / / / / / / / Ideal material for skin-tight jacketing of items that will be subjected to extremes of temperature, corrosion, moisture, shock, or other extreme conditions. Operating temperature of -100 to 500F. With a shrink temperature of 620F, care must be taken that the item to be covered can withstand this heat as well. 79

80 Specialty Tubing Continued TFE - Thin Wall M23053/12/ cl3 AMS 3585 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches / / / / / / / / / Ideal material for skin-tight jacketing of items that will be subjected to extremes of temperature, corrosion, moisture, shock, or other extreme conditions. Operating temperature of -100 to 500F. With a shrink temperature of 620F, care must be taken that the item to be covered can withstand this heat as well. 80

81 Specialty Tubing Continued TFE - Light Wall M23053/12 cl4 Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches Ideal material for skin-tight jacketing of items that will be subjected to extremes of temperature, corrosion, moisture, shock, or other extreme conditions. Operating temperature of -100 to 500F. With a shrink temperature of 620F, care must be taken that the item to be covered can withstand this heat as well. TFE - Thick Wall M23053/12 U/L CSA Internal Diameter Expanded I.D. minimum Recovered I.D. maximum Recovered wall nominal in in inches in inches inches 1/ / / / / / / / / / Ideal material for skin-tight jacketing of items that will be subjected to extremes of temperature, corrosion, moisture, shock, or other extreme conditions. Operating temperature of -100 to 500F. With a shrink temperature of 620F, care must be taken that the item to be covered can withstand this heat as well. 81

82 Non Shrink Tubing Polyvinylchloride PVC - UL C AMS 3631 VW-1 CSA Mil-I-631D Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / / / / / / / / / / / / Used for internal wiring of electronic and electrical devices, for insulating bare wiring and wire bundling. Resistant to oil, chemicals, solvents, fungi, and is self extinguishing. 82

83 Non Shrink Tubing Continued Polyvinylchloride PVC Lo-Temp Mil-I-7444 Class I-Types 1, 3 Internal Diameter Nominal I.D. in inches Wall nominal in inches / R R R R R R R R R R R R R R R Used for harnessing, cable and conduit installations where low temperatures are encountered. Manufactured to withstand temperatures as low as -70C. 83

84 Non Shrink Tubing Continued Teflon- Heavy Wall AMS 3653D ASTM D 3295, cl E Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / / / / / / / Continuous operating temperature of -78C to 260C. Completely inert to practically all lubricants and solvents and has zero moisture absorption. 84

85 Non Shrink Tubing Continued Teflon- Standard Wall AMS 3653, ASTM D 3295, cl C, Mil-I-22129, UL V 200C CSA Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / / / / / Continuous operating temperature of -78C to 260C. Completely inert to practically all lubricants and solvents and has zero moisture absorption. 85

86 Non Shrink Tubing Continued Teflon- Thin Wall AMS 3655, ASTM D 3295, cl B, UL V 200C CSA Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / / / / / Continuous operating temperature of -78C to 260C. Completely inert to practically all lubricants and solvents and has zero moisture absorption. 86

87 Non Shrink Tubing Continued Teflon- Light Wall AMS 3654A, ASTM D 3295, cl A, UL V 200C Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / / / / Continuous operating temperature of -78C to 260C. Completely inert to practically all lubricants and solvents and has zero moisture absorption. 87

88 Non Shrink Tubing Continued Teflon- Industrial Wall ASTMD 3295, AMS 3653D Internal Diameter Nominal I.D. in inches Wall nominal in inches 1/ / / / / / / / / / / / / Continuous operating temperature of -78C to 260C. Completely inert to practically all lubricants and solvents and has zero moisture absorption. FEP- Industrial Wall ASTM D 2116 Internal Diameter Nominal I.D. in inches Wall nominal in inches 1/ / / / / / / / / / / / / / / Has chemical inertness, excellent dielectric strength, non aging characteristics and anti stick properties. FDA approved. 88

89 Non Shrink Tubing Continued FEP- Standard Wall ASTM D 2116 UL-224 Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / / / / / Has chemical inertness, excellent dielectric strength, non aging characteristics and anti stick properties. FDA approved. 89

90 Non Shrink Tubing Continued FEP- Thin Wall ASTM D 2116 UL-224 Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / / / / Has chemical inertness, excellent dielectric strength, non aging characteristics and anti stick properties. FDA approved. 90

91 Non Shrink Tubing Continued FEP- Light Wall ASTM D 2116 UL-224 Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / / / / Has chemical inertness, excellent dielectric strength, non aging characteristics and anti stick properties. FDA approved. 91

92 Non Shrink Tubing Continued FEP- Heavy Wall ASTM D 2116 Internal Diameter Nominal I.D. in inches Wall nominal in inches 1/ / / / / / / / / / / / / Has chemical inertness, excellent dielectric strength, non aging characteristics and anti stick properties. FDA approved. CXpando-GP, CXpando-FR ASTMD-876, ASTMD-570, UL 224 Internal Diameter Nominal I.D. in inches Size range in inches 1/ /32 1/8 1/ /8 3/8 3/ /4 5/8 1/ /4 3/4 3/ /2 1 1/4 1 1/ /8 1 3/8 1 1/ /4 2 2/3 Expands its size to form a snug fitting cover that adjusts to irregular shapes and contours providing abrasion resistance and protection. Criss-cross tracer for ease of identification. Spiral Wrap Polyethelene Internal Diameter Bundle Range Wall nominal in inches 1/8 1/16 1/ /16 1/ /4 3/ /8 5/ /2 3/ /8 5/8 4 1/ /4 3/ Spirally cut for wrapping multiple lines into one manageable bundle while protecting against wear and damage. A single line can be pulled from the bundle at any point and direction which allows for great versatility and flexibility in harnessing multiline cables. 92

93 Non Shrink Tubing Continued Heat Treated Fiberglass Mil-Y-1140 U VW-l Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / Designed for applications up to 650C. Material is heat treated to remove all organic material and to render the glass braid fray-resistant. 93

94 Non Shrink Tubing Continued Vinyl Coated Fiberglass MiI-I-3l9012 U VW-l Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / Capable of being pushed back, expanded, stretched, flattened, bent into any shape desired or knotted without any loss of dielectric strength or stability. 94

95 Non Shrink Tubing Continued Acrylic Coated Fiberglass MiI-I-3J90/3 U VW-l Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / Recommended for applications requiring continuous operating temperatures to 155C. Excellent cut-through resistance and compatibility with most varnishes, resins and wire enamels. 95

96 Non Shrink Tubing Continued Silicone Rubber Coated Fiberglass MiI-I-3190/6 U VW-l Internal Diameter Nominal I.D. in inches Wall nominal in inches / / / / / / Unaffected by temperatures to +200C and retains flexibility as low as -70C. Resistance to ozone, corona, radiation, moisture, compression set, weathering fungus, and chemical attack. 96

97 Sleeving Sleeving PVC Non-shrink Multi-purpose Non-shrinkable PVC Sleeving (-20C to 105C) UL224 VW-1 and CSA OFT, MIL-DTL-631D Grade C QPL Approved S L E E V I N G Size/AWG Nominal Inner Diameter in Inches Nominal Wall in Inches / / / / / / / / / / / / / / / / Used in high dielectric and flexible applications to protect against chafing exposure to most chemicals, oils and acids..032 wall also available. 97

98 Loom Loom Black/Poly Ford Black, Slit Polyethylene (-40C) (95C 105C Intermittent Use) (90C Continuous Use) Diameter in Inches Weight in lbs per 1000 ft 1/ / / / / / / / / / / Used to hold groups of wire in position and provides protection against abrasion, crushing, gasoline, oil and many chemicals. Meets Ford specs. Loom Black/Nylon Ford Black, Slit Nylon with Gray Stripe (-40C) (125C 190C Intermittent Use) (115C Continuous Use) Diameter in Inches Weight in lbs per 1000 ft 1/ / / / / / / / / / / L O O M Used to hold groups of wire in position and provides protection against abrasion, crushing, gasoline, oil and many chemicals. Meets Ford specs. 98

99 Loom Continued Loom Black/Poly Packard/GM Black, Slit Polyethylene (-40C) (95C 105C Intermittent Use) (90C Continuous Use) Common Reference Weight in lbs per 1000 ft 1/ / / / / / / / Used to hold groups of wire in position and provides protection against abrasion, crushing, gasoline, oil and many chemicals. Meets Delphi, Packard Electric s specs. Loom Black/Nylon Packard/GM Black, Slit Nylon with Gray Stripe (-40C) (125C 190C Intermittent Use) (115C Continuous Use) Diameter in Inches Weight in lbs per 1000 ft 1/ / / / / / / / Used to hold groups of wire in position and provides protection against abrasion, crushing, gasoline, oil and many chemicals. Meets Delphi, Packard Electric s specs. Loom Clamps 1/8 1 1/4 1 1/8 3/8 1 1/4 1/2 1 3/8 5/8 1 1/2 3/4 1 3/4 7/8 99

100 All Weather PVC Electrical Tape Premium all weather tape. Cold weather applications from 8 F (-18 C) and continuous temperatures up to 220 F (105 C). Conforms to irregular surfaces for moisture tight electrical protection. U.L. Electrical Tape Made of soft polyvinyl, 7 mils thick. Dielectric strength of 8,000 volts per thickness. Conforms to the contour of wire or loom with 175% elongation Excellent adhesive qualities in all weather. Tape rated 17 lbs. tensile strength, Rated up to 600 volts and maximum temperature 176 F (80 C). Available in assorted colors. Cloth Duct Tape Self sticking cloth tape adheres firmly to paper, wood or any clean surface. Non hygroscopic, flame resistant, water proof, Silver color,. Industrial Grade. Rolls are 2 wide; 60 yards long Double Stick Tape Will securely hold trailer panels to frame during attaching. Rolls are 3/4 wide, 216 feet long. Clear Carton Tape General purpose box sealing, clear polypropylene. Available in 110 yd, 2 wide rolls. Thread Seal Tape MIL-T-27730A Lubricates and seals any threaded application. Rolls are 1/2 wide; 520 inches long. A C C E S S O R I E S 100

101 Fuses ATC Standard Blade Fuse Amps Color 3 Purple 4 Pink 5 Tan 7.5 Brown 10 Red 15 Blue 20 Yellow 25 Clear 30 Green 40 Orange ATC Mini Blade Fuse Amps Color 2 Gray 3 Purple 4 Pink 5 Tan 7.5 Brown 10 Red 15 Blue 20 Yellow 25 Clear 30 Green ATC Maxi Blade Fuse Amps Color 20 Yellow 30 Green 40 Orange 50 Red 60 Blue AGC Glass Fuse Amps

102 Fuses Fuse Taps Amps Mini Blade Glass ATC Breakers Amps FMX Fuse Amps Color 20 Blue 30 Pink 40 Green 50 Red 60 Yellow Fuse Puller 102

103 Fuse Holders Standard Fuse Holder 12 Gauge Wire Mini Fuse Holder 14 Gauge Wire Maxi Fuse Holder 8 Gauge Wire Water Resistant Fuse Holder Standard and Mini Fuses AGC In Line Glass Fuse Holder Maxi Mount Style Fuse Holder Mini Low Profile Holder Stackable Fuse Holder Standard and Mini Fuses 103

104 Tools An efficient hand tool for fastening cable ties. Tighten and cut off excessive length in a single, simple action. Adjustable tension control ensures accuracy for different tensile strengths. Designed for ties up to 50 lbs (0.19 widths). An affordable, 4 way crimping/stripping tool designed for use with AWG terminal and connectors. This tool can be used with crimp items, and features color coded crimp teeth and AWG-numbered wire strippers for fast and accurate crimping and stripping. 8 total length. Designed for heavy-duty ties of 120+lb tensile strength. Constructed of 100% metal, this durable hand tool will tighten and cut off excessive length. Heavy-duty ties are securely fastened. Wire connector sockets attach to a standard 1/4 hexbit of conventional power tools, allowing for quick twist-on fastening of winged and spring-wired wire connectors. No more laborious manual twisting by hand! Sockets (left to right) available for A high quality crimping tool, specifically designed for use with UR, UY, and UB telecom connectors. Features parallel crimping action at point of contact for the most secure crimp for these telecom connections. Also suitable for use with crimp terminals. 5 1/2 total length. G, B, O, HTG, HTO O-F, Y, R 11, 12, 13, 15,

105 Trailer Parts Flat Molded Trailer Connections Connector Type 2 wire Male and Female12" and 48" 3 wire Male and Female12" and 48" 4 wire Male and Female12" and 48" Metal and Plastic Non-Molded Trailer Connectors Connector Type 4 wire Male and Female 6 wire Male and Female 7 wire Male and Female 7 wire RV Male and Female 7 wire RV Plastic Male and Female 105

106 Trailer Adaptors Connector Type 6 wire to 4 flat 7 wire to 6 round 7 wire to 4 flat 7 wire male to 5 flat female Frame Clips 106

107 Services Assemblies If you need assembly work done to turn your wire into working parts, let ADI do it for you. We have the ability to cut and strip wire to custom specifications, add terminals to the ends, solder dip, and create harness assemblies. We have the ability to take your drawing and sample and turn it into a delivered, ready-to-use product for your needs. Bonding S E R V I C E S At ADI we have custom bonding machines that use a heat process to bind together PVC wires. These runs can be done in any color and size combinations within approximately one inch in width. We can also run them in 500-foot quantities or more. Our bonding process allows our wire to be split backward, leaving a full jacket of insulation in tact. We use a thermal process on our machines; no overcoat process is used, keeping the original factory O.D.. Dyeing At ADI we have the ability to change the color of PVC wire to meet your needs. If there is a special shade of color you need to complete a specific project, ADI can color it for you. Through our dye process, we can widen the spectrum of colors available above and beyond that of factory wire. Also, if your company discontinues a certain color of wire, and changing it to another color would allow it to still be used, let us dye it for you. We have a collection of inks that can turn the color of one wire to another. Just tell us what color you have, and we can use our color change hierarchy scale to give you options on how to recolor the wire. Printing ADI has the ability to print any letters on your wire for custom identification. If you want wires labeled with instructions, locations, or your company name, we can do it for you. Our ink jet printing machine can print in many colors and sizes to meet your needs. We will also print in quantities of 500 ft. or more. Striping We have two types of striping machines at ADI: spiral and parallel. Our spiral striping machine can put between one and three stripes per pass on the wire in a wide variety of colors. Our parallel striping machine can put one or two linear stripes on wire also in a variety of colors. We will also stripe in quantities of 500 ft. or more. All striping can be used to further distinguish wires for identification purposes. Battery Cables If you need Battery Cable assembly work done let ADI do it for you. We have the ability to cut and strip wire to custom specifications, add terminals to the ends, solder dip, and create battery cable assemblies. We have the ability to turn it into a delivered, ready-to-use product for your needs. We use a press to ensure our battery cable ends are crimped secure and ready for long-term use. 107

108 Specialty products Just because we do not have something listed, do not be afraid to ask us for special products. We enjoy an extensive supplier list, as well as strong contacts throughout the industry that have enabled us to meet the needs of our customers as they arise. Give us a try, and see if we can do the legwork for you. Please make any requests by calling our office at S P E C I A L I T Y P R O D U C T S 108

109 L I N E C A R D UL STYLES 1007, 1011, 1013, 1015, 1028, 1032, 1056, 1060, 1061, 1180, 1213, 1230, 1231, 1232, 1275, 1276, 1283, 1284, 1316, 1329, 1371, 1422, 1423, 1429, 1430, 1452, 1483, 1509, 1569, 1581, 2464, 2576, 2598, 3071, 3074, 3075, 3125, 3173, 3182, 3191, 3192, 3193, 3231, 3239, 3257, 3290, 3321, 3340, 3374, 3499, 5288, 5107, Bonded Wire Battery Cable Assemblies Boat Cable Duplex Primary Wire TWP,GPT,HDT Cross-Link TXL,GXL,SXL Brake Cable Marine Military Hook-Up Wire (MIL-W, B, C, D) Rip Cord Trailer Cable Battery Cable (STT,SGT,SGX,STX) Loom Speaker Wire Fax Building Wire (TFFN, TF, TW, TEWN, TFF, THW, TWN, TFN, SE, THHN-THWN, XHHW-2, RHW-2) Bus Drop Cable Coaxial Cable Communication & Instrumentation Control Cable Utility Cable Cordset Products Diesel Locomotive Cable (DLO) Drill Cord (Remote) (MSHA) Equipment Wire (TEW) Machine Tool Wire (MTW) Fixture Wire (TFF) Appliance Wire (AWM) Festoon Cable Flexible Cord (SPT, SPT-1-3) Jumper Cable Motor Lead Wire (SRML) Magnet Crane Cable W Cherry Chanute, KS Mine Power (MP-GC) Welding Cable Low Energy Circuit Cable Portable Cord (SOOW, SJOOW, SOW, SJ, STOW, SJTOW, SVT, SJT, STO, SVO, SEOW, W, SEOOW, ST,G-GC, EPDM, MP, SJEOOW, SJTOOW, Thermostat) Airport Lighting Cable Power Cable TelcoFlex Glass Braid & Silicone Security Cable Plenum Cable SDN Small Diameter Control Cable Shovel Cable Entertainment & Stage Cable (SC) Switch Board Wire (SIS) Telecommunications Cable Telephone Cable Tray Cable Hypalon Power Cable XL-40 Bare Copper Fire Power Cable Wire Assemblies Terminals Wire Tools & Accessories Cable Ties Fuses Trailer Lights Pigtails Connectors Quick Splices Tape Ink & Dye Shrink Tube Trailer Connectors Audio Cable Computer Cable Computer Parts

110 Contact Us ADI, Inc. 516 W. Cherry Street Chanute, KS Toll-free: Local: Fax: General: Sales: 110