David Odendahl Boeing Associate Technical Fellow IT Engineering September 19, 2017
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1 David Odendahl Boeing Associate Technical Fellow IT Engineering September 19, 2017 ROI # CORP GPDIS_2017.ppt 1
2 Presentation Outline About CNC Machine Tools Traditional Data Connections Digital Thread Connections Use Cases for Digital Thread State of the Thread Segments Present/Future Efforts Conversation GPDIS_2017.ppt 2
3 Your Speaker Boeing Electronics Technician, Rockwell, El Segundo Maintenance Engineer, Rockwell, El Segundo Controls Engineer, Rockwell/Boeing, Tulsa CAD/CAM Development Boeing 2011 Associate Technical Fellow, Boeing External ISO TC184/SC4/WG3 (STEP Manufacturing) OMAC Machine Tool Workgroup LED May, Copyright 2011 Boeing. All rights reserved. GPDIS_2017.ppt 3
4 CNC Machine Tools Around since 1950s Ubiquitous in modern manufacturing Execute simple process data GPDIS_2017.ppt 4
5 Traditional Data Connections CAD Drawings QA Proprietary Cutter Assembly Manual CAM Manual Machine Definition Proprietary CNC Proprietary OEE GPDIS_2017.ppt 5
6 Digital Thread Connections CAD QA Proprietary Cutter Assembly ISO CAM Machine Definition ISO CNC MT-Connect OEE/ MOM GPDIS_2017.ppt 6
7 Use Case #1: CAM Data Exchange (October 2014) Live demo at IMTS, Chicago CAD/CAM portability/optimization Benefits Seamless sharing of CAD/CAM/CNC data Optimized machining processes Thread Segments CAD/CAM -> CNC (STEP 242, 238) Cutter Assembly -> CAM (ISO 13399) CNC -> CAM MT-Connect Participants STEP Tools, Boeing, Okuma, Sandvik Cormorant, Iscar GPDIS_2017.ppt 7
8 Use Case #1: CAM Data Exchange (October 2014) OEM CAM 2. Export process as STEP-NC STEP-NC File 1. Base process developed by Boeing in CATIA V5 Cutter Supplier Sandvik Iscar Job shop Machine Tool 5. Merge processes and machine STEP-NC File 4. Export new process as STEP-NC 3. Improved process and cutter recommendations generated in MasterCAM GPDIS_2017.ppt 8
9 Use Case #2: Digital Thread & Digital Twin (October 2016) DMDII Project Mind the Gap Integrated machining, inspection, monitoring, digital twin Benefits Process monitoring/optimization Integrated quality assurance Thread Segments CAD -> CNC (STEP 242, 238) CNC -> Virtual CMM (MT-Connect) Virtual CMM -> Report (QIF) Participants STEP Tools, Okuma, Boeing, Sandvik Cormorant, Mitutoyo America, Vanderbilt, ITI, Penn State, Vimana GPDIS_2017.ppt 9
10 Use Case #2: Digital Thread & Digital Twin (October 2016) GPDIS_2017.ppt 10
11 Use Case #3: Integrated Inspection (July 2017) DMDII Project Operate, Orchestrate, Originate Integrated machining, on-machine probing, QA evaluation Benefits Agile Quality Assurance Thread Segments CAD -> CNC (STEP 242, 238) CNC -> Metrology Services (MT-Connect) CNC -> Web monitoring (HTML5) Cutter Assembly -> CAM (ISO 13399) Metrology Services -> Report (QIF) Participants STEP Tools, Mitutoyo America, Boeing, Hyundai, Vimana GPDIS_2017.ppt 11
12 Use Case #3: Integrated Inspection (July 2017) Interoperable CNC 1. STEP Tolerances CMM with Gateways 3. QIF Inspection results 2. MTConnect Measurements GPDIS_2017.ppt 12
13 Thread Segment: Cutter Assembly Definition (ISO 13399) Goal: Seamless communication of cutter assembly parameters Found Issues: None Workarounds: N/A Present Availability ISCAR and Sandvik Cormorant support in their on line catalogs Dassault CATIA 3DX, Siemens NX Production Status In Production Future Integrated 3D modeling Capability parameters GPDIS_2017.ppt 13
14 Thread Segment: Product Definition (ISO ) Goal: Seamless communication of product information, including tolerancing Found Issues: Existing capabilities for export/import from CAD is presently limited Undefined representation methods Workarounds: Converters developed, manual entry Present Availability Various viewers Most major CAD systems allow limited export/import Production Status In Production Future Standardized representation methods Native import/export GPDIS_2017.ppt 14
15 Thread Segment: Process Definition (ISO ) Goal: Seamless, complete communication of CAM/CNC process definitions Found Issues: Export/Import not supported by CAM vendors Not supported by CNC suppliers Workarounds: Converters developed (CAM/CNC) State tags for CNCs UUIDs for features Present Availability STEP Tools ST-Machine Production Status In Production (Boeing) Future Edition 2 GPDIS_2017.ppt 15
16 Thread Segment: (MT-Connect) Goal: Seamless, complete communication of Quality/State parameters Found Issues: Typical transfer rate too low Cultural issues between CNC/CMM worlds Tags not formally defined Workarounds: MT-Connect adapters developed with improved throughput Informal agreements between CNC/CMM Interim tags developed Present Availability MT-Connect infrastructure is ubiquitous Production Status MT-Connect In Production Future Continue to upgrade adapter expectations Define standard tags Formalize data/axis system definitions GPDIS_2017.ppt 16
17 Upcoming Opportunities For Participation The Grand Challenge: Build it Here, Build it Now, Build it Right with the Digital Thread IMTS and JIMTOF 2018 ISO STEP , 242 Boeing-Only Session EOT_IT 17 GPDIS_2017.ppt 17
18 On Line Resources AP238.org Use Case #1: Use Case #2: Use Case #3: EOT_IT 18 GPDIS_2017.ppt 18
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