QIF and the Future of Digital Metrology

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1 and the Future of Digital Metrology Daniel Campbell Capvidia GPDIS_2016.ppt 1

2 Overview Current metrology process What is? use cases Capvidia and GPDIS_2016.ppt 2

3 Modern Software Process: Manufacturing Current State-of-the-art: Fully associative master-model driven technical package Supports complex NC processes Promotes data re-use Tool Path Post Processor CAM Process Verification Tooling Machine Setup Fixturing Master Model Stage Operation GPDIS_2016.ppt 3

4 Typical Metrology Software Process Current State-of-the-art: Adequate GD&T representation not available: robust, semantic PMI required Downstream metrological applications exist, but lacking GD&T cannot associate back to master model Measurement Resources Measurement Optimization Fixturing CMM Program Generation Probing Macros Master Model GD&T Representation Inspection Planning Measurement Uncertainty GPDIS_2016.ppt 4

5 Typical Metrology Software Process Even hand-written inspection reports are not uncommon Problems: Transcription errors Weak traceability Data are unavailable to software GPDIS_2016.ppt 5

6 Quality Information Framework () Feature-Based Ontology of Manufacturing Quality Metadata XML Technology: Simple Implementation and Built-In Code Validation Data semantically linked to Model for pure MBE implementation GPDIS_2016.ppt 6

7 Quality Information Framework () 5 6 Measurement result data DMIS 7 Statistics ISO/DMIS 5.3 is fully linked to Statistical process control using 4 Rules MBD CAD and PMI data Library Measurement templates, macros, and best practices 3 1 Plans Bill of Characteristics ( what ) and Measurement Plan ( how ) data 2 Resources Measurement Resource information GPDIS_2016.ppt 7

8 A Simple, Unified Workflow 1/5 Authority Model GPDIS_2016.ppt 8

9 A Simple, Unified Workflow 2/5 Authority Model MBD Generate Model CAD + PMI GPDIS_2016.ppt 9

10 A Simple, Unified Workflow 3/5 Authority Model Generate Model CAD + PMI MBD Augment data: Measurement Plan Plans MBD GPDIS_2016.ppt 10

11 A Simple, Unified Workflow 4/5 Authority Model Generate Model CAD + PMI MBD Augment data: Measurement Plan Plans MBD Augment data: Measurement Plans MBD GPDIS_2016.ppt 11

12 A Simple, Unified Workflow 5/5 Authority Model MBD Augment data: Measurement Plan All data linked to authority model Statistics Plans MBD Generate Model CAD + PMI Augment data: Statistics Augment data: Measurement Plans MBD Plans MBD GPDIS_2016.ppt 12

13 Interoperability IMTS 2016 Live demonstration of workflow with these software providers Learn More: GPDIS_2016.ppt 13

14 Example Workflow CMM Automation and Optimization Click here to watch the video GPDIS_2016.ppt 15

15 DMDII Project: Automatic Generation of Optimized CMM Programs on the DMC Enabled Workflow GPDIS_2016.ppt 16

16 Example Workflow Supply Chain Control 1/5 Technical Data Package Native Model Certified MBD Plans (BOC) OEM Supply Chain GPDIS_2016.ppt 17

17 Characteristic 1 Characteristic 2 Characteristic 3 Characteristic n Example Workflow Supply Chain Control 2/5 Technical Data Package Native Model Certified MBD Plans (BOC) Plan Bill of Characteristics Supplier 1 Supplier 2 Supplier 3 OEM Supply Chain GPDIS_2016.ppt 18

18 C1 C2 C3 Cn Characteristic 1 Characteristic 2 Characteristic 3 Characteristic n C1 C2 C3 Cn C1 C2 C3 Cn Example Workflow Supply Chain Control 3/5 Technical Data Package Native Model Certified MBD Plans (BOC) Plan Bill of Characteristics Supplier 1 Supplier 2 & Statistics & Statistics Supplier 3 & Statistics OEM Supply Chain GPDIS_2016.ppt 19

19 C1 C2 C3 Cn Characteristic 1 Characteristic 2 Characteristic 3 Characteristic n C1 C2 C3 Cn C1 C2 C3 Cn Example Workflow Supply Chain Control 4/5 &Statistics Stream Statistics Statistics Technical Data Package Native Model Certified MBD Plans (BOC) Plan Bill of Characteristics Supplier 1 Supplier 2 & Statistics & Statistics Supplier 3 & Statistics OEM Supply Chain GPDIS_2016.ppt 20

20 C1 C2 C3 Cn Characteristic 1 Characteristic 2 Characteristic 3 Characteristic n C1 C2 C3 Cn C1 C2 C3 Cn C1 C2 C3 Cn C1 C2 C3 Cn C1 C2 C3 Cn Example Workflow Supply Chain Control 5/5 Supplier 1: Supplier 2: & Statistics & Statistics Traceable and Organized &Statistics Stream Statistics Statistics Supplier 3: Technical Data Package Native Model Certified MBD Plans (BOC) Plan Bill of Characteristics Supplier 1 Supplier 2 & Statistics & Statistics Supplier 3 & Statistics OEM Supply Chain GPDIS_2016.ppt 21

21 Workflow IoT & Industry 4.0 Model & Meas Plan Model GPDIS_2016.ppt 22

22 MTC Core Research Project: Digital Twin Digital Twin Research: The format as a backbone for data transmission and storage in support of the Digital Twin concept GPDIS_2016.ppt 23

23 Capvidia,, and Digital Metrology ANSI Automated 2D Drawing to 3D PMI Conversion Link to authority model Digitally Signed Documents LOTAR Derivative model validation Capvidia -Enabled Technology Ballooning and FAI/PPAP Drawing View Generation Technical Data Package (TDP) Generation Lightweight Model Viewing GD&T check and verification Assembly Tolerance stack up analysis FEA and Simulation Shop Floor Optimization MBE Workflows Measurement Device Performance Testing Measurement Systems Analysis/ Gage R&R Organizational Measurement Rules/Macros/ Templates Measurement Uncertainty Calculation & Optimization Tolerance Guardbanding Assign Measurement Tools to Characteristics Non- Destructive Testing Processes Other-than- CMM offline programming In-process Inspection Part Fixturing in CMM CMM Path Generation & Collision Avoidance DMIS Program Generation and Execution Inspection Process Feedback Point Cloud GD&T Evaluation Reverse Engineering Statistical Process Control Failure Mode and Effects Analysis (FMEA) GPDIS_2016.ppt 24

24 GPDIS 2016 Questions? Please contact us: Daniel Campbell GPDIS_2016.ppt 25

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