Operate Orchestrate and Originate

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Dorthy McBride
5 years ago
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1 Operate Orchestrate and Originate Dr. Martin Hardwick Professor of Computer cience, RPI President TEP Tools, Inc. Convener IO TC184/c4 AG1 Digital Manufacturing Advisory Group TEP Tools, Inc.

2 Problem tatement The DARPA AVM program created many designs But adding the detail to enable manufacturing assembly was formidable The DMDII AVM program (14-02) has identified services that can provide a solution Auto-compute the assembly tolerances GD&T Auto-generate NC programs to meet the GD&T Machine the parts while monitoring the results Test using virtual metrology and real metrology

3 and Measurement Part with GD&T Real time mesh generation Virtual metrology Actual metrology

4 First demonstration To be held on October 5 th at Future of Flight Museum in Mukilteo, WA Demonstration content Monitor machining taking place at a local plant Demonstrate model based metrology how why the use of models makes machining programs 15% more efficient Using TEP, and QIF

5 2016 mart Phone Visualization Transparent 2017 Automated Metrology Transparent Inspected 1 => 2018 CAM Exchange Optimized 2 Model Based Integration Closed Loop => => 2020 hared paces Connected 4 => Roadmap to hyper-connected manufacturing Intelligent Apps on the CNC detect discrepancies and compensate CAM data exchange enables optimization by third parties New software stack enables remote visualization of machining processes on smart phones and tablets 5 => Results integration for millions of machines Detailed simulation enables virtual measurement of process results using virtual CMM

6 Early results for October 5 th AP242 to ACI mart Phone Control GD&T data exchange Error vs sampling rate QIF

Technology and tandards W I M TEP Backbone

(Virtual CMM) Final results X M L QIF KPI

js M mart Phones and Tablets O3 14-06-05 I

Machine Mind the Gap 14-02-02 P C O U D E D

7 Technology and tandards W I M TEP Backbone eb Gateway nterpretation Env. anufacturing App. 2. Inspection Digital Measurement ervice (Virtual CMM) Final results X M L QIF KPI Wet TEP T Y O N CAD.js M mart Phones and Tablets O I RET W Engineering Data Router X M L CNC Machine Mind the Gap P C O U D E D E O C Dry TEP NC G-code 1. Validation GUI 3. Optimization Operator AVM ifab NC Generation ervice (MCx,CAx) 3 rd Party

8 Deployment Year Router Capability Enables 2016 Digital signatures ecure communication 2017 Universally Unique Identifiers (UUID) Tolerance sharing 2018 Anchors and references Process sharing 2019 Javacript Machine sharing 2020 Hyper-connection Digital manufacturing W I M TEP Backbone (Information Models) Web Gateway (P21 Edition 3) Interpretation Environment (appropriate schema definitions) Manufacturing App (open source)

9 Follow-on Demonstration Automated tolerancing for machining assembly 1. AU 2. PU Auto Tolerancing NC Generation AP203 AP242 AP242 AP242 Nominal Assembly Toleranced Assembly Part Geometry olution Engineering Data Router Results Codes Measurement Results Machined Geometry CNC R274D QIF Quality Inspection 3. Boeing 4. Mitutoyo Location and date to be finalized AP242

10 Concluding remarks We are building an infrastructure for automating machining and measurement TEP for the product models for the machining results QIF for the measurement results Understood benefits 15% better machining by enabling 3 rd party optimization Reduced scrappage due to real-time measurement Faster to market because of direct connections to machines and supply chain Eventual deployment of less expensive, less rigid machines

David Odendahl Boeing Associate Technical Fellow IT Engineering September 19, 2017

David Odendahl Boeing Associate Technical Fellow IT Engineering September 19, 2017 ROI # 17-00643-CORP GPDIS_2017.ppt 1 Presentation Outline About CNC Machine Tools Traditional Data Connections Digital