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1 Southwestern Career Academy Precaster: Fabcon Precaster Issue 14 PCI Central Region is a Chapter of PCI Central Region Ross Ade Stadium Purdue University, West Lafayette, Indiana GOLD SPONSORS (800) Specialty precast pieces can be an excellent bridge between old and new, and Ross Ade Stadium is a beautiful example. With the integration of the new structure with old structures on campus, new components were designed and produced to match the existing red brick and limestone features of the existing campus buildings. This was a two-phase project that was constructed between football seasons without interrupting the games scheduled. (317) (260) The precast pieces were produced at PCI Certified Plants, and were ready to install as soon as the football season ended. Precast concrete products offer design flexibility and a reliable, all-weather construction schedule. Building Components: Precast Specialties, Inc: Base Panels, Banding, Column Caps, Wall Coping Coreslab Structures (Indianapolis) Inc: Structural/Architectural Wall Panels (877) Precaster: Coreslab Structures (Indianapolis) Precaster: Precast Specialties Inc. Architect: HNTB (800) (800) phil@pci-central.org
2 757 Mass Avenue Luxury Condos Indianapolis, Indiana Beilouny Luxury Properties developed the project of a multi-use building with underground parking garage, one retail level and four levels of Luxury Condos. The design team overcame many requirements which included, long spans and transferred loading, and approval by the Indianapolis Historical District. The solution is a total precast design that was produced by Mid South Prestress, a PCI Certified Producer, and erected by Hoosier Prestress, a PCI Certified Erector. (615) (615) Precaster: Mid South Prestress Erector: Hoosier Prestress Architect: Architectural Graphic Design Engineer: Smith/Roberts Lecture Auditorium Agricultural Sciences Building West Virginia University, Morgantown, WV SILVER SPONSORS Pittsburgh Flexicore completed the installation of the auditorium seating for the Agricultural Science Building at West Virgnia Univerisity in one day. All panels were produced with a Class A finish because no floor covering or treatment will be used other than a concrete stain. (724) Technical Notes: 24 Custom Prestressed Concrete Panels Panels Measured 23 long x 3-6 wide x 13 thick (330) (800) Precaster: Pittsburgh Flexicore Co., Inc. Architect: Alpha Associates, Inc.
3 P C I C e n t r a l R e g i o n Producer Members Central Region Coreslab Structures (Indianapolis) Inc. Indianapolis, IN Phone: (317) Web: mballain@coreslab.com DBS Prestress of Ohio Huber Heights, OH Phone (937) jim@dbsprestress.com deam-ron Building Systems, LLC Owensboro, KY Phone: (270) Web: greg@deamron.com Eastern Vault Co., Inc. Princeton, WV Phone: (304) easternvault@frontiernet.net Fabcon Indianapolis, IN Phone: (800) Web: charles.moore@fabcon-usa.com Fabcon Grove City, OH Phone: (800) matt.smith@fabcon-usa.com Gate Precast Company, Inc. Winchester, KY Phone: (859) Web: kharrison@gateprecast.com Gate Precast Company, Inc. Ashland City, TN Phone: (615) mbassett@gateprecast.com HIGH Concrete Technology, LLC Springboro, OH Phone: (800) Web: dnemenz@high.net HIGH Concrete Technology, LLC Paxton, IL Phone: (217) ljford@high.net HOLLOWCORE I N C O R P O R A T E D Hollowcore Incorporated Detroit, MI Phone: (313) Web: info@psi-hci.com HOLLOWCORE M I D W E S T, L L C Hollowcore Midwest, LLC Fairfield, OH Phone: (513) Web: info@psi-hci.com Hoosier Prestress, Inc. Brentwood, TN Phone: (615) Web: gary@hoosierprestress.com Mid South Prestress, LLC Pleasant View, TN Phone: (615) Web: tomgill_sales@bellsouth.net Pittsburgh Flexicore Company, Inc. Monongahela, PA Phone: (724) Web: info@pittsburghflexicore.com Precast Specialties, Inc. Monroeville, IN Phone: (260) Web: sales@precastspec.com Sidley Precast Group Thompson, OH Phone: (800) Web: info@sidleyprecast.com Sidley Precast Group Youngwood, PA Phone: (800) drichardson@rwsidley.com Sidley Precast Group / Carr Concrete Corp. Waverly, WV Phone: (800) ddunbarger@carrconcrete.com Strescore Inc. South Bend, IN Phone: (574) Web: sales@strescore.com
4 Roundy s Distribution Center Oconomowac, Wisconsin Fabcon helped general contractor Opus North Corp. meet the tight construction schedule for Roundy s 1.1 million square-foot warehouse and distribution center by creating a fast and cost-efficient erection process. The Fabcon PCI Certified Erection crew installed the precast panels and Visit (800) enclosed the first half of the building, which includes 550,000 square feet of dry storage, in less than three weeks. The second half, which includes separate cooler and freezer storage areas, was enclosed using standard, insulated cooler panels and then encapsulated using 9-inch VersaCore TM precast panels to provide a more aesthetically pleasing and durable exterior finish. Roundy s selected a combination of exposed and non-exposed aggregate finishes combined with a uniform rib texture. A variety of individual accent panels were also added, forming an attractive, economical and unique exterior design. Technical Notes: The Roundy s distribution center features approximately 327,000 square feet of Fabcon s 9-inch and 12-inch VersaCore precast wall panels. Fabcon crews erected 11,000 sqaure feet per day (30 panels) to stay ahead of the construction schedule. BRONZE SPONSORS (412) Dynamic Color Solutions (800) (503) (720) (800) (513) Precaster: Fabcon Architect: Alpha Associates, Inc.
5 InterContinental Hotel, Atlanta, Ga Precast Facade Brings Elegance to Buckhead The Intercontinental Hotel stands as a flagship hotel with an architectural precast exterior system that matches the look of stone. The owners chose precast for the economy of the materials and the speed of construction. Along with desiring the look of stone, architectural precast also offered the ability to get larger panels with a similar texture and appearance. Integrating the panel designs with a sculptural aesthetic and incorporating accent panels of natural stone within the precast were key design challenges. Photo Courtesy of Brian Gassel/TVS Technical Notes: The speed of construction was a major factor in choosing architectural precast over stone because two-story panels could be erected at one time. Visit (859) Precastors: Gate Precast Architect: Thompson, Ventulett, Stainback & Assoc. The Ellington Detroit, Michigan Hollowcore Incorporated provided 87,000 square feet of eight-inch hollowcore and 11,000 square feet of eight-inch solid balconies for this innovative, luxurious condominium project. The unique design requirements and superior capabilities of precast prestressed concrete allowed for the balconies to be constructed with a cantilever on all four sides, providing outstanding views from every condominium unit. HOLLOWCORE I N C O R P O R A T E D Visit (313) The long span capabilities of the eight-inch hollowcore slabs reduced the amount of structural support required. Precaster: Hollowcore Incorporated Architect: Pappageorge/Haymes
6 AIA/CES Registered Lunch & Learn Programs To arrange an AIA/CES presentation for Professional Development Hours in your office, register online at or call Program # Program Title/Description HSW Learning Unit s AP002 Architectural Precast: Detailing & Structural Considerations 1.5 Intended to familiarize architects with the various processes and aesthetic options used in the production of precast concrete. HC001 Hollowcore 2.0 See the manufacturing process and discover the benefits of using hollowcore. Finished projects are reviewed to show a variety of design applications. PS001 Precast Parking Structures: Design & Construction 1.5 Learn how to design precast parking structures to maximize economic efficiencies and create a more open and well-lit environment. SCHOOL Design with Precast for Schools 1.5 This program demonstrates how a wide assortment of precast concrete construction materials can be utilized in the design of school facilities. T-110 High Performance Architectural Precast Wall Systems 1.5 Architects and others can learn about the numerous benefits of designing with a fully insulated, load-bearing exterior architectural precast wall system. I 001 Precast Industrial Structures: Design & Construction 1.5 Learn the benefits and advantages of an integrated design approach in the design of specific types of precast industrial structures. The PCI Central Region appreciates our Partners in Promotion Great Lakes Cement Promotion Association Northeast Cement Shippers Association necementshippers.com Southeast Cement Association Register online at PRESORTED STANDARD U.S. POSTAGE PAID LOWELL, OH Central Region PERMIT NO. 5 PCI Central Region The PCI Central Region is Chapter of PCI 9626 Upper Lewisburg Salem Road Brookville, Ohio 45309
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