Multi Functional Hands-On Training System Proposal

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1 . VAW-GM Cete fo Huma Resouces.. ExecutiveSummaa Multi Fuctioal Hads-O Taiig System Poposal Health ad Safety The Health ad Safety activity has defied a clea eed fo a high tech obotic taiig simulato to suppot the hads-o taiig equiemets fo seveal safety taiig couses. This Multi Fuctioal Hads-O Taiig System will suppot:. Lockout Eegy Cotol. Moitoed Powe Systems. Pactical Egoomics Taiig. Robotics Safety Taiig. Task Based Risk Assessmet alog with cetai coss-discipliay activities icludig Quality Netwok.. The Multi Fuctioal Hads-O Taiig System will be compised of thee idustial obotsmultiplecoveyosystemsmechaicalpowepesssimulatedweldfixtue ' automated piecig statio as well as vaious opeato load uload ad miscellaeous itefaced statios. The latest health ad safety cotol cicuits ad egieeig cotols ad devices will be itegated ito the desig icludig Moitoed Powe Systems. The oveall footpit of this system will be appoximately twety feet by foty feet. The system will be cospicuously situated ea the glass wall o the south side of the high bay taiig aea.. This poposal icludes:. Couse by couse istuctioal objectives ad equiemets (Attachmet A). Poject quotes fom two souces icludig timelie documets (Attachmet B). Compehesive desciptio of equipmet ad system layout (Attachmet C) Ratioale Peset equipmet used fo hads-o taiig fo Lockout Egoomics ad Robotics is atiquated ad subsequetly magially effective. This equipmet has seved us well fo seveal yeas howeve seveal geeatios of techological advaces has left it o-epesetative of equipmet used at ou studet's facilities. Moeove Task Based Risk Assessmet taiig was accomplished at Local #594 - Potiac East Tuck Plat. This eighboig facility allowed us to use its taiig system to povide ecessay tail'lj9jfu?!:!l~tljdets.sljbse?quet to ou elocatio to Detoit this optio will o loge be feasible o effective. '.. " ''" ' " " " The taiig we will povide ou studets with the poposed layout allows all of ou taiig objectives to be accomplished with wold-class esults. Ou studets will expeiece the quality of hads-o taiig expected fom the bechmak fo ou.. idusty. '. DS :FF :kgo :opeiu4 59aflcio

2 . " ATTACHMENT A " NSTRUCTONAL OBJECTVES AND REQUREMENTS LOCKOUT/ENERGY CONTROL COURSE OBJECTVES i -... Afte completig the couse the studet should be able to: '. detify the wok aea ad eegy elated hazads. Detemie exposue. Complete a multiple eegy souce posted placad icludig all compoets. Defie a Safe Opeatig Pocedue. detify whe a Safe Opeatig Pocedue should be used ad the esposibilities of oe. detify diffeet types of lockout devices. detify the lockout pocedue fo a commo electical discoect. Use a step-by-step pocedue to lock out a electical eegy system. detify commo lockable discoects i a hydaulic system. Use a step-by-step pocedue to lock out a hydaulic system. detify the lockout pocedue fo commo peumatic discoects. Use a step-by-step pocedue fo the lockout of a peumatic eegy system. detify gavity mometum ad stoed mechaical eegy withi a system. Udestad the lockout pocedues fo gas wate ad steam eegy systems. Demostate ad pefom (usig the flow chat lockout pocedue) a eutalized eegy state o multiple eegy souces o povided equipmet. ACTVTES The taiig simulato eeds to accommodate the followig hads o activities:. detify the wok aea o a specific job o task. Evaluate his o he level of exposue to hazadous eegy o a give task. Demostate competecy eadig the system's posted placad. Lock out electical eegy souces usig the posted placad. Lock out hydaulic eegy souces..~!'~"..legk.'0ut~peumaticeegy.so!jces. Lock out hydaulic eegy souces. Haess gavity eegy mometum souces of stoed eegy whee exposue may exist.i -.

3 ATTACHMENT A NSTRUCTONAL OBJECTVES AND REQUREMENTS. Veify lockout has bee popely pefomed as pescibed o the placad. Retu system to full cycle CONFGURATON (Physical Attibutes) The system eeds to accommodate electical hydaulic peumatic gavity ad weld wate souces ad have the ability to haess these souces without beig exposed to the hazads. The system also must icopoate souces of majo motio to idetify the level of exposue i egad to a specific task. A complete posted placad with idividual eegy souce tags ad lockable discoects ad gavity pis eeds to be available to demostate the lockout pocedue ad veificatio as well as stat-up. PRACTCAL ERGONOMCS TRANNG -... HANDS-ON TRANNG OBJECTVES. Udestad ad utilize the isk facto checklist ad popose solutios.. By usig the Risk Facto Checklist evaluate each task fo potetial isk factos. ACTVTES. Assemble pats. Load pats oto coveyo. Uload pats at ed of coveyo. Disassemble pats NOTE: The possibility exists to icopoate the ew system with multiple pat sizes. This ca be accomplished by usig thee sepaate modules assembled ito a complete uit. Whe PET taiig is beig pefomed the obot ca assemble thee diffeet sizes of pats. By outputtig oe lage pat we ca utilize multiple evaluatios fo the Risk Facto Checklist. ; f 2

4 ATTACHMENT A NSTRUCTONAL OBJECTVES AND REQUREMENTS CONFGURATON(Physical Attibutes) C The ew system (to accommodate this couse) eeds to have a opeato load statio ad a opeato uload statio with all appopiate safeguadig. Thee ae seveal optios available that will meet the coveyace equiemets (e.g. a tutable a automated mooail system o a systematio/pallet coveyo). The Sys-T-Matio coveyo is the optio that is most simila to ou cuet method. The safeguadig equied will cosist of safety mats light scees ad fecig due to the hazadous motio withi the system. The pallet/sys-t-matio coveyo allows the pat oce loaded to shuttle ito the each of the obot whee it will be emoved ad taspoted ito some type of cotaie. The obot will the etieve a simila pat fom cotaie B ad place it back oto the coveyo. The pat will the shuttle to a secod obot that will simulate some othe type of fuctio e.g. weldig o a seale applicatio. Whe this fuctio is completed the pat will cotiue to the uload statio whee it will be emoved by a secod opeato. This type of applicatio will allow the system to cotiuously u the same pats povidig a oud obi effect eve whe the opeatos ae ot loadig ad. uloadig. This will be of geat advatage whe couses othe tha PET ae beig taught. ROBOTCS SAFETY TRANNG COURSE OBJECTVES Afte completig this couse the studet should be able to:. List ad idetify the compoets of a obot system. List ad idetify the majo eegy souces of a obot system. Descibe the task of a ed effecto. detify the featues ad fuctios of a obot cotolle. Readily idetify the locatio ad types of E-stop buttos. Udestad how obots ad associated machiey wok collectively -j;"'udestaiidthe appopiatesafeguadsused.fo.a.oboticsystem. detify ad qualify the diffeet types of obot evelopes. detify associated hazads Le. pich poits withi a obotic system. Udestad the safety featues that ae built ito a teach pedat ad eablig 3 f u ' j

5 .. ATTACHMENTA NSTRUCTONAL OBJECTVES AND REQUREMENTS. pedat. Udestad ad idetify mechaical had stops used to estict the obots path HANDS ON ACTVTES. List ad idetify the compoets of a obot system. List ad idetify the majo eegy souces of a obot system. Descibe the task of a ed effecto. detify the featues ad fuctios of a obot cotolle. Readily idetify the locatio ad types of E-stop buttos. Explai how obots ad associated machiey wok collectively. Explai the appopiate safeguads used fo a obotic system. detify ad qualify the diffeet types of obot evelopes. detify associated hazads i.e. pich poits withi a obotic system. Demostate the safety featues that ae built ito a teach pedat ad eablig. pedat. detify mechaical had stops used to estict the obots path 0 " CONFGURATON (Physical Attibutes) The followig is a list of equipmet eeded to optimize the hads-o couse objectives:. System eeds at least two obots to illustate ovelappig evelopes ad the associated hazads. Robotic teach pedat. Eablig pedat to allow a secod peso iside the evelope. Peimete guadig. Cell access gates. Cell access switch (cotol eliable). Ed effectos (oe pe obot). Associated machiey e.g. coveyo. Cable tay to oute eegy souces ito the system. Mechaical had stops. Robotcotolles..!!Robot.dessp8ckage(depedato fuctio).. Light scees (pesece sesig) ad safety mats (pessue sesig). Cell access box (allows shut dow ad stat up capabilities) f " 4

6 ATTACHMENT A (' NSTRUCTONALOBJECTVES AND REQUREMENTS TaBRA (Task Based Risk Assessmet) Taiig COURSE OBJECTVES \ Afte completig the couse the studets should be able to:. Give a defiitio of a TaBRA. detify the oles ad esposibilities of the goups ivolved i the TaBRA. pocess. detify tasks ad complele a tasks list. detify hazads ad complete a hazads list. Udestad task/hazad paiig ad complete a isk evaluatio sheet. Evaluate isks i lie with the hieachy of Health ad Safety Cotols. detify team ecommeded actios based o TaBRA outputs. detify ad descibe the key elemets of the Task Based Risk Assessmet poc~ss. Demostate a wokig kowledge of TaBRA. Udestad the use of the TaBRA softwae tool HANDS-ON TRANNG ACTVTES. Studets (i teams) evaluate a fuctioig system ad aalyze associated. isks with the potetial tasks that might.be pefomed'. Studets become familia with the Posted Placad that idetifies the tasks that allows the use of Moitoed Powe as acceptable fo cell ety CONFGURATON:(Physical Attibutes) To accommodate this couse the system eeds to be equipped with Moitoed Powe ad placadig that depicts the tasks that ca be pefomed ude MPS cotol. The system also eeds to be complex eough to allow the studets to idetify seveal task/hazad pais to complete a TaBRA usig the softwae tool. ''".. f) DS:FF :kgo:opeiu459aflcio 5 "

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