Controller for Electro-Pneumatic Regulator
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1 Controllr for Elctro-Pnumatic Rgulator Analog output - ma - VDC Digital input data Digital signal Analog signal PLC Controllr bit bit. bit point prssur sitch function Sitch output is nabld by stting th uppr and lor limits of prssur. Prssur Sitch output Convrts digital input signal into analog output signal bit paralll input signal (maximum) Prssur can b st ith = stps. Maximum Minimum OFF ON VDC ma DC Sris Actuator Por supply Output signal voltag VDC VDC VDC VDC to ma DC to VDC to ma DC to VDC Por supply Controllr Extrnal prssur snsor Por supply for controllr Not) Fdback control function is not availabl. St prssur Stp Stp Stp Stp P P P P Tim Sris Stp Stp Analog signal Controllr VDC ma DC Sris Controllr Por supply voltag Por is supplid to th controllr alon. Output signal point prst output prssur Applicabl in th programming function ith up to stps. Sris Actuator Por voltag and output signals Output por voltag and output signal to th lctro-pnumatic can b st ith kys on th front panl. No nd of por supply for Por supply for lctro-pnumatic AR5 to 95 -A V VY T AP This product is mainly usd in combination ith sris ithout a display function. 97
2 Controllr for Elctro-Pnumatic Rgulator Ho to Ordr Prssur rang. MPa.5 MPa 5.9 MPa 9 kpa Output spcifications NPN opn collctor output PNP opn collctor output Snsor Built-in snsor typ Extrnal snsor typ Mad to Ordr Nil X Protctiv covr (option) Nil Without With protctiv covr B Standard typ Button opration is ruird for start-up hn turning th por supply on again. Automatic rst typ Automatically rturns to th pr-shutdon stat hn por is sitchd on again. Display protctiv covr Option Whn only optional parts ar ruird, ordr using th part numbrs listd blo. Dscription Part no. Not Panl mount adaptr st P985- Gaskt, Scr pcs. Display protctiv covr P996 Mounting Nil Without Panl Mounting Panl mount adaptr A Panl Gaskt A SW round had Phillips scrs M x 8 98
3 Controllr for Elctro-Pnumatic Rgulator Spcifications Prssur rang Proof prssur Fluid Dimnsions Por supply Input Por supply output Command output Sitch output Sitch rspons Display Display accuracy Not ) Display sampling rat Tmpratur charactristics Error indication Rsistanc Snsor typ St valu rtntion Port siz Matrial Wight Modl 5 9. MPa.5 MPa.9 MPa. MPa 5 kpa.5 MPa 5 kpa Oprating tmpratur rang Storag tmpratur rang Oprating humidity rang Vibration rsistanc Impact rsistanc Watr rsistanc Air/Non-corrosiv gas 8 x 8 x.5 to VDC (5 W or mor), Rippl (p-p) % or lss No. of inputs: Up to bit input from suncr (paralll) Not 5) Input mthod: No-voltag contact or NPN opn collctor input Minimum puls idth: 5 msc Input mthod: point input ith kys (Intrval tim can b st by programming.) VDC (Max. ma) ith accuracy of to. VDC Not ) VDC (Max. ma) ith accuracy of. to 6.8 VDC to Vc (Output rsistanc: 6.5 kω or mor ith accuracy of.5%f.s. or lss) to ma DC (Output rsistanc: 8 Ω or lss ith accuracy of.5%f.s. or lss) Output: points Output typ: NPN, PNP opn collctor output Withstand voltag: Max. V Currnt: Max. ma Intrnal voltag drop: V or lss Sitching btn N.O. and N.C. mods is possibl. 5 to 6 ms Por indication: /-digit LED indicator (rd) Output por supply voltag and currnt signal indication: -digit LED indicator (rd) LED lights for, CH, SW (rd and grn) ±.5%F.S. ±dig (at 5 C) Approx. tims/s ±.%F.S./ C Displayd on prssur indication LED to 5 C to 6 C to 85%R.H. to 55 Hz.5 mm amplitud X, Y, Z dirctions for hrs. ach m/s (approx. G) X, Y, Z dirction Only display unit ith covr is uivalnt to IP65. It is uivalnt IP ithout covr. Built-in snsor typ, Extrnal snsor typ Not ) yars hn dnrgizd (EEPROM) M5 fmal (built-in snsor typ) Enclosur: POM Display: PC Gaskt: NBR Panl mount adaptr: POM Display protctiv covr: PC Approx. g (Built-in snsor typ) Approx. 5 g (Extrnal snsor typ) AR5 to 95 -A V VY T AP Not ) Th display accuracy is th accuracy of th LED indication hn th snsor port of th built-in snsor typ is prssurizd. Not ) Th xtrnal snsor typ has th sam output por supply voltag spcifications. Not ) Th snsor for th xtrnal snsor typ is not attachd and must b ordrd sparatly. Any prssur snsor that transmits analog output signals can b connctd. Rcommndd snsor: PSE5 sris (For mor information, plas rfr to Bst Pnumatics No. 8.) Not ) Button opration is ruird hn turning th por on again. Hovr, th mad-to-ordr spcification (-X) automatically rturns to th pr-shutdon stat hn por is sitchd on again. Not 5) For th to sris, a -bit input (paralll) through a suncr is availabl for -X9, -X57 (CE-compliant). 99
4 Functions point prst output Four points (CH to CH) of prssur and sitch output rangs can b st ith th front panl kys. Up to stps of programming is possibl. Intrval tim ( to 999 sc) can b st by programming. Th st prssurs can b arrangd in a random ordr. St prssur P P P P Stp Stp Stp Stp Stp Stp 5. Tim bit paralll input Up to bits of paralll input is possibl from PLC. Prssur can b st ith = stps. Sitch output Prssur Analog output - ma - VDC Digital input data Prssur sitch function ( point) Sitch output is nabld by stting th uppr and lor limits. Maximum Minimum OFF ON Por supply voltag and output signal sitch function Output por supply voltag and output signal to th lctro-pnumatic can b slctd ith th front panl kys. No nd of por supply for th lctro-pnumatic. Stabl por supply is possibl. 95 Por supply voltag VDC VDC VDC VDC Output signal to ma DC to VDC to ma DC to VDC St prssur corrction function (only for point prst input) Eithr automatic or manual adjustmnt is possibl in prssur adjustmnt mod. <Automatic adjustmnt mod> Th controllr automatically calculats th dviation and convrts th corrction valu into th output signal. Th dviation convrgs ithin th rang of ±.5%F.S. Not) If th st prssur is 5 kpa and th output prssur on th prssur snsor is 5 kpa, th dviation is 5 5 = 5 kpa. In ordr to corrct th dviation, th controllr incrass th output signal until th prssur on th prssur snsor convrgs at 5 kpa. <Manual adjustmnt mod> Th dviation is corrctd manually (ith kys). Zro span corrction function Dviation of th zro span point of th snsor can b corrctd. Kypad lock function To prvnt rronous opration, opration on th ky can b disabld. Kys hich cannot b lockd: P-ON STOP P-ON/STOP ky Rst function Th data is rst to th initial condition at th tim of shipmnt. Anti-chattring function Larg bor cylindrs and jctors consum a larg volum of air in opration and occasionally xprinc tmporary drops in supply prssur. This function prvnts dtction of such momntary supply prssur drops. It rgards thm as abnormalitis and changs th rspons tim sttings. Possibl rspons tim sttings: 5 ms, ms, 6 ms, 6 ms <Principl> Th controllr ualizs th prssurs masurd during th spcifid rspons tim. It thn compars th ualizd prssur and th st prssur to output sitch signals accordingly. Error display Error nam Error indication SW Ovrcurrnt SW rror SW SW Sitch rang rror Prssurization rror / ky Dscription Excss currnt is running through sitch. Lor limit of sitch output xcds uppr limit. Prssur xcding uppr limit of st prssur is applid.
5 Controllr for Elctro-Pnumatic Rgulator Dscriptions CONTROLLER! OUT PRESSURE r Snsor prssur port (M5 x.8 x 7) CH kpa SW UP D-IN READ P-ON STOP DOWN t y u i o - (Intrnal snsor typ) - (Extrnal snsor typ) Brathing port (M x.5 x 9.5) Intrnal Circuit and Connction to VDC por supply(+) Rd por supply(gnd) Black MSB bit Whit 9bit Bron 8bit Yllo 7bit Grn 6bit Light grn 5bit Sky blu bit Pink bit Purpl bit Orang LSB bit Gray bit input Blu Common(GND) Main Circuit r No. r t y u i o! Brathing port (M x.5 x 9.5) Bron SW_OUT Whit SW_OUT Gray SW_OUT Black SW_OUT Blu SW-DC(GND) Not ) Blu Prssur snsor DC (GND) Dscription OUT display Displays output spcification to lctro-pnumatic. display Displays control status. CH channl (display) (for point input) Of CH to CH for prssur slction, channl ith output ON lights up. SW (sitch) output display Displays output typ and output status of SW to. UP button Usd to chang mod and st valu. / button Usd to confirm mod and st valu, or to chang to control ON stat. D-IN/READ button Usd to slct mod and turn on or off por supply to lctro-pnumatic. P-ON/STOP button Usd to turn on or off main por supply, scap from mod, or chang to stand-by stat. DOWN button Usd to chang mod and st valu. Prssur display Displays masurd valu, sttings, and rror cod. Output por supply voltag Bron to lctro-pnumatic Output signal to Black lctro-pnumatic Blu DC (GND) Output por supply voltag Bron to prssur snsor Black Input signal from prssur snsor Not ) No. r Dscription Not Por supply, bit input cabl ir, O.D. 6.8 mm, m lngth Cabl for point sitch output 5 ir, O.D. 6 mm, m lngth Pnumatic connction cabl ir, O.D.. mm, m lngth Cabl for xtrnal snsor Not ) Kp th bnding radius of th cabl gratr than 5 mm. Not ) Sinc th lctro-pnumatic connction cabl and th cabl for xtrnal snsor r ar idntical in shap, tak prcautions against rronous connction. Prssur snsor to VDC (NPN opn collctor output typ) Not ) If th por supply for loads and main por supply ar providd by a common sourc, th por supply (GND) can b usd for SW-DC (GND). Not ) Connction to th prssur snsor is ruird only hn using th xtrnal snsor typ. + For th stting procdur and dtaild cabl connction spcifications, plas rfr to th opration manual. AR5 to 95 -A V VY T AP to VDC Por supply(+) Rd Por supply(gnd) Black MSB bit Whit 9bit Bron 8bit Yllo 7bit Grn 6bit Light grn 5bit Sky Blu bit Pink bit Purpl bit Orang LSB bit Gray bit input Blu Common(GND) Main Circuit Bron SW_OUT Whit SW_OUT Gray SW_OUT Black SW_OUT Connctd to por supply (GND) Output por supply voltag Bron to lctro-pnumatic Output signal to Whit lctro-pnumatic Blu DC (GND) Output por supply voltag Bron to prssur snsor Black Input signal from prssur snsor Blu Prssur snsor DC (GND) Not ) Prssur snsor (PNP opn collctor output typ) Not ) Connction to th prssur snsor is ruird only hn using th xtrnal snsor typ. 95
6 Dimnsions Intrnal snsor typ M x.5 x 9.5 (Snsor brathing port) OUT CONTOROLLER PRESSURE CH SW UP D-IN P-ON READ STOP kpa DOWN 5 Extrnal snsor typ M5 x.8 x 5 (Snsor prssur port) M x.5 x 9.5 (Snsor brathing port) OUT CONTOROLLER PRESSURE CH SW UP D-IN P-ON READ STOP kpa DOWN 5 Option Panl mount adaptr Panl fitting dimnsion or ovr x M x Protctiv covr 65 or mor Applicabl panl thicknss:.5 to mm
7 Spcific Product Prcautions B sur to rad this bfor handling th products. Rfr to back pag 5 for Safty Instructions. Controllr for Rgulator Handling Warning. Do not drop, bump, or apply xcssiv impacts (98 m/s ) hil handling. Although th body of th snsor may not b damagd, th insid of th snsor could b damagd and lad to a malfunction.. Th tnsil strngth of th cord is N. Applying a gratr pulling forc on it can caus a malfunction. Whn handling, hold th body of th snsor do not dangl it from th cord.. Do not xcd th tightning toru of.5 N m hn installing piping. Excding this valu may caus malfunctioning of th snsor.. Th minimum bnding radius of th cabl is 5 mm. 5. Do not us prssur snsors ith corrosiv and/or inflammabl gass or liuids. Warning Oprating Environmnt. This controllr for lctro-pnumatic is not ratd as xplosion proof. Nvr us it in an atmosphr of corrosiv or xplosiv gas. Caution. Only th display unit of th controllr for lctropnumatic prssur has an nclosur uivalnt to IP65 rating. Caution Connction. Incorrct iring can damag th sitch and caus a malfunction or rronous sitch output. Connctions should b don hil th por is turnd off.. Do not attmpt to insrt or pull th prssur snsor or its connctor hn th por is on. Sitch output may malfunction.. Wir sparatly from por lins and high voltag lins, avoiding iring in th sam conduit ith ths lins. Malfunctions may occur du to nois from ths othr lins.. If a commrcial sitching is usd, mak sur that th F.G. trminal is groundd. Mounting Caution. Mounting ith panl mount adaptr Display protctiv covr Panl mount adaptr Panl Gaskt A SW round had Phillips scrs M x 8 Tightn scrs by / to / turn aftr th hads ar flush ith th panl. AR5 to 95 -A V VY T AP 95
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