Safety Technique. Multi-Function Safety System SAFEMASTER M Output Module With Output Contacts BG 5912
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1 Safty Tchniqu Multi-Function Safty Systm SAFEMASTER M Output Modul With Output Contacts BG According to - Prformanc Lvl (PL) and catgory 4 to EN ISO : SIL Claimd Lvl (SIL CL) 3 to IEC/EN Safty Intgrity Lvl (SIL 3) to IEC/EN Safty outputs can b assignd to on or svral function moduls (control unit or input moduls). Outputs: - 4 NO contacts - 3 NO contacts, 1 NC contact - 3 NO contacts 0-3 s dlay-rlas tim-dlay rlay - 2 NO contacts, 1 NC contact 0-3 s dlay-rlas tim-dlay rlay Prmanntly monitord fdback loop for xtrnal contact rinforcmnt LEDs for status indication Width 22.5 mm Circuit Diagrams Approvals and Markings Canada / USA Applications Ralization of fail-saf control circuits for protction of popl and machinry M8739 BG BG M8736 Gnral Information SAFEMASTER M Th maximum configuration of th SAFEMASTER M multi-function safty systm is as follows: th control unit BH 5911 up to 3 input moduls BG/BH 5913, or BG/BH 5914, BG/BH 5915 up to 3 output moduls BG diagnostic modul BG 5551 for CANopn, or 1 diagnostic modul BG 5552 for Profibus-DP Th BH 5911 controls th whol systm Th input/output moduls can b usd to xpand th control unit in a modular way into a multi-functional safty systm. BG M8738 BG M8740 To transmit status mssags of th individual moduls to a moni to ring or control unit, on of th following diagnostic moduls may b connctd: BG 5551 for CANopn BH 5552 for Profibus-DP Indication Grn LEDs and : Yllow LED "Run": on, whn th output contacts ar activatd on, whn th unit oprats without fault. Function rrors ar indicatd by flashing cods. Yllow LED "t": on, whil th dlay tim is lapsing. Only applicabl for dlayd outputs. All data in this list ar in corrspondnc with th tchnical quipmnt usd at th tim of this vrsion. W rsrv th right to implmnt tchnical improvmnts and changs at any tim n / 477
2 Stting of Functions Th instantanous output moduls ar controlld dirctly b th control unit; no sttings ar rquird. Th fdback input - must b linkd whn no fdback is rquird. With contact rinforcmnt by xtrnal contactors, thir forcibly guidd NC contacts must b connctd in sris btwn and. With th dlayd output moduls th output contacts ar activatd immdiatly. Whn th control signal is disconnctd th outputs switch off aftr th adjustd tim is lapsd (stting with 2 rotary switchs). whit LED "run" grn LED "" M2926_a plat M8933_a whit LED "t" grn LED "" Nots Sttings to th unit must b prformd by skilld prsonnl whil th unit is disconnctd. Bfor th front covr is rmovd, antistatic prcautions must b obsrvd. Function Diagram for Dlayd Outputs nabling 1 and 2 from BH5911 rlay, (grn LEDs) fdback loop of rlay 1 <t v t v t v fdback loop of rlay 2 BH5911 rror 6 BH5911start button LED "run" LED "t" max. 60ms max. 60ms max. 60ms both parts work corrctly fdback loop of on rlay dos not opn fdback loop of on rlay closs too slowly short nabling; fdback loop of on rlay dos not opn (t v = st dlay tim) : dark : prmanntly on : flashing cod M8935_a n / 477
3 Block Diagrams M8747 M8750 bas- or output- modul output modul bas- or output- modul output modul timr function BG BG M8749_a M8751_a bas- or output- modul output modul bas- or output- modul output modul timr function BG BG n / 477
4 Application Exampls L+ + BG5912 machin nabling L- M8937_a Without contact rinforcmnt L+ K3 + K4 BG5912 machin nabling K3 K4 L- M8939_a With contact rinforcmnt n / 477
5 Tchnical Data Nominal voltag U N : Voltag rang: with max. 5% rsidual rippl: Nominal consumption: Output DC 24 V U N max. 120 ma Numbr of contacts providd BG /00000 DC24V 4 NO contacts BG /00000 DC24V 3 NO contacts, 1 NC contact BG /00000 DC24V 3 NO contacts 0-3 s off dlay BG /00000 DC24V 2 NO contacts, 1 NC contact 0-3 s off dlay (Th NC contacts must not b usd as safty outputs) Typ of contact: Rlay, forcibly guidd Fault claring in th fd back loop: max. 600 ms Output nominal voltag: AC 250 V DC: s limit curv for arc-fr opration Switching of small loads: 100 mv Thrmal currnt I th : max. 5 A (s quadratic total currnt limit curv) Switching capacity acc. to AC 15 NO contact: 3 A / AC 230 V IEC/EN NC contact: 2 A / AC 230 V IEC/EN acc. to DC 13 at 0.1 Hz: DC 8 A / DC 24 V Contact lif acc. to AC 15 with 2 A, AC 230V: 10 5 switching cycls IEC/EN Prmissibl oprating frquncy: max switching cycls / h Short circuit strnght max. fus rating 6 A gl IEC/EN Lin circuit NCr C 8 A Mchanical lif 10 x 10 6 switching cycls Gnral Data Oprating mod: Continous opration Tmpratur rang: ± C At an oprating tmpratur of 50 C th moduls must b mountd with a distanc of 3-5 mm. Claranc and crpag distancs ratd impuls voltag / pollution dgr: 4 kv / 2 (basis insulation) IEC EMC: IEC/EN , IEC/EN Radio intrfrnc supprssion: Limit valu class A EN Rmark: This dvic is dsignd for industrial ambint conditions. Whn usd in othr nvironmnt, it is possibl that wir bound or radiatd intrfrnc occurs. Dgr of protction Housing: IP 20 IEC/EN Trminals: IP 20 IEC/EN Housing: Thrmoplast with V0 bhavior according to UL Subjct 94 Vibration rsistanc: Amplitud 0.35 mm frquncy Hz, IEC/EN Shock rsistanc: Acclration: 10 g Puls duration: 16 ms Numbr of shocks: 1000 pr axis on thr axs Climat rsistanc: 0 / 050 / 04 IEC/EN Trminal dsignation: EN Wir connction: 1 x 2.5 mm 2 strandd wir with slv, or 1 x 4 mm 2 solid, or 2 x 1.5 mm 2 strandd wir with slv DIN /-2/-3/-4 Tchnical Data Wir fixing: Box trminal with wir protction, rmovabl trminal strips Surg suprssion: Whn conncting inductiv loads to th rlay outputs (contactor coils, valvs, lctric braks) surg suprssor lmnts lik diods, capacitros, RC combinations, tc. hav to b connctd dirctly to th connction trminals of th controlld dvics, kping th connction wirs as short as possibl. Mounting: DIN rail IEC/EN Dimnsions Width x hight x dpth: 22.5 x 84 x 121 mm Safty Rlatd Data for E-STOP (BG , BG ) Valus according to EN ISO : Catgory: 4 : a : 365 d/a (days/yar) : 24 h/d (hours/day) : 3600 s/zyklus = 1 /h (hour) Valus according to IEC EN / IEC EN 61508: SIL CL: 3 IEC EN SIL 3 IEC EN SFF 99.7 % : 2.63E-10 h -1 Safty Rlatd Data for light curtains,safty gats or two-hand (BG , BG ) Valus according to EN ISO : Catgory: 4 : 31.5 a : 220 d/a (days/yar) : 12 h/d (hours/day) : 189 s/zyklus Valus according to IEC/EN / IEC/EN 61508: SIL CL: 3 IEC/EN SIL 3 IEC/EN SFF 99.7 % : 7.26E-09 h -1 * ) HFT = Hardwar-Failur Tolranc nfo Th valus statd abov ar valid for th standard typ. Safty data for othr variants ar availabl on rqust. Th safty rlvant data of th complt systm has to b dtrmind by th manufacturr of th systm n / 477
6 Tchnical Data Safty Rlatd Data for E-STOP (BG , BG ) Valus according to EN ISO : Catgory: 4 : a : 98.2 % : 365 d/a (days/yar) : 24 h/d (hours/day) : 3600 s/zyklus = 1 /h (hour) Charactristics 250 Switching voltag U [ V] M7073_a Valus according to IEC EN / IEC EN 61508: SIL CL: 3 IEC EN SIL 3 IEC EN : 98.2 % SFF 99.4 % : 4.18E-10 h -1 Safty Rlatd Data for light curtains,safty gats or two-hand (BG , BG ) Switching currnt I[A] saf braking, no continuous arcing undr th curv, max. 1 switching cycl/s Limit curv for arc-fr opration Valus according to EN ISO : Catgory: 4 : 30.5 a : 220 d/a (days/yar) : 12 h/d (hours/day) : 138 s/zyklus Valus according to IEC/EN / IEC/EN 61508: SIL CL: 3 IEC/EN SIL 3 IEC/EN SFF 99.6 % : 7.94E-09 h -1 * ) HFT = Hardwar-Failur Tolranc nfo Th valus statd abov ar valid for th standard typ. Safty data for othr variants ar availabl on rqust. Th safty rlvant data of th complt systm has to b dtrmind by th manufacturr of th systm. Quadratic total currnt limit curv Ordring Dsignation BG /00000 DC24V BG /00000 DC24V BG /00000 DC24V BG /00000 DC24V 4 NO contacts 3 NC contacts, 1 NC contact 3 NO contacts 0-3 s off dlay 2 NO contacts, 1 NC contact 0-3 s off dlay Not: Th NC contacts must not b usd as safty outputs! E. DOLD & SÖHNE KG D Furtwangn PO Box 1251 Tlphon (+49) / Tlfax (+49) / mail: dold-rlays@dold.com intrnt: n / 477
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