CURRICULUM DOCUMENT FOR ADVANCE CERTIFICATE COURSE IN TOOL DESIGN & CAD/CAM

Transcription

1 2015 MSME TOOL ROOM INDO-GERMAN TOOL ROOM AURANGABAD- (MAHARASHTRA STATE) 1 GOVT. OF INDIA CURRICULUM DOCUMENT FOR ADVANCE CERTIFICATE COURSE IN TOOL DESIGN & CAD/CAM

2 INDEX PART PARTICULARS PAGE NO. General Information 2 Course information: Advance Certificate Course in Tool Design & 3 CAD/CAM I Curriculum Philosophy 5 II Course Structure 8 III First Semester: Course Details 10 IV Second Semester: Course Details 61 Page 1 of 95

3 GENERAL INFORMATION 1. Name of the Trade : ADVANCE CERTIFICATE COURSE IN TOOL DESIGN & CAD/CAM 2. NCO Code No. : 3. Duration of Craftsmen Training : One year (Two semesters each of six Months duration) 4. Power Norms : 3.7 Kw. 5. Space Norms : 69 Sq. Mtrs [ 100 Sq. M. in actual] 6. Entry Qualification : Diploma in Engg. (Mech. /Prod.) or I.T.I.(Machinist/Turner/Bench Fitter/Tool &Die maker/draftsman Mech.) 7.Trainees per unit : 30Nos. (Multiple Batches of 30) 8a. Qualification for Instructor : Degree in Mechanical Engineering from Recognized university with one year Post qualification experience in the Relevant field. OR Diploma in Mechanical Engineering from a recognized board of technical education with two year post qualification experience in the relevant field. OR NTC/NAC passed in the Draftsman Mechanical trade with 3 years post qualification experience. Mechanical Trade Note: (i) Out of two Instructors required for the unit of 2(1+1), one must have Degree/Diploma and other must have NTC/NAC qualifications. (ii) Instructor qualification for WCS and E.D, as per the training manual. Distribution of training on Hourly basis: Total hours /week Trade practical Trade theory Work shop Cal. &Sc. Employability skills Extracurricular activity 48 Hours 28Hours 10 Hours 2 Hours 6 Hours 2 Hours Page 2 of 95

4 COURSE INFORMATION 1. Introduction: This course is meant for enabling candidates who aspire to become a professional Tool Designer / CAD/CAM professional. 2. Terminal Competency/Deliverables: After successful completion of this course the trainee shall be able to perform the following skills with proper sequence. 1. Trainees will work as a junior draftsman in industry 2. Prepare drawing, design new parts, assembly, details, sections, drawing 3. Knowledge of material, tools and tool engineering 4. Knowledge of CAD/CAM 5. Knowledge of Technical English terms used in industry. 3. Employment opportunities: On successful completion of this course, the candidates shall have gainful employment in the following industries: 1. Design & Manufacturing industries. 2. Tool & Die technology and manufacturing. 3. Automobile and allied industries 4. Design,planning, Quality, production, marketing 5. Service industries like CAD/CAM. 6. General engineering. 7. Defense establishment. 8. In public sector enterprises like BHEL, BEML, NTPC, etc. and private industries in India & abroad. 9. Self-employment 4. Further learning pathways: On successful completion of the course trainees can pursue training in the reputed Industries / Organizations. On successful completion of the course trainees can opt for CITS course. Page 3 of 95

5 CURRICULUM PHILOSOPHY Indo German Tool Room, Aurangabad equipped with latest state of the art machinery & training center has introduced the rational process of curriculum development. This rationale for the curriculum development is based on the following basics: 1. The scientific principles embodied in Theories of Learning, Educational Technology, curriculum development. 2. Social Surveys to identify the job description of a diploma holder in the Tool and Die Making / using industry. 3. The contents design of the entire curriculum. 4. Resource requirement for implementing the curriculum. While developing the curriculum, the following factors also taken into consideration to the maximum extent possible. - The vast experience obtained from CTTC Bhubaneswar, CTTC Kolkata, Central Tool Room,Ludhiana,CITD Hyderabad Indo German Tool Room, Aurangabad, Ahemdabad and Indore - The expectations of Industries. The overview of design of curriculum process followed is given below: - Aims & objectives of course have been derived from the job description. - The curriculum areas are identified on the basis of aims and objectives of the course. - On identifying the curriculum areas, these are classified into discipline & non-discipline subjects. - Graphical structure of the contents of entire subjects is derived from the subjects objectives and identifies its concepts, principles, procedures and problems to be dealt with by the subject and its organization designed to achieve subject objective. - Identified units & chapters from the graphical structure and the subject is divided semester wise. - The detail contents of each chapter derived linking to the subject objective. Accordingly the trainer Guide 1 (Curriculum documents for subject level) has been designed for all the subject areas. In this syllabus, only the overall structure of the course with objectives, Horizontal & Vertical organisation of subjects with time and the unit & chapter level of each subject are given. The evolving approach to student s evaluation is also derived. Page 4 of 95

6 THEORY AND PRACTICAL HOURS TOTAL NO. OF HRS IN 2 SEMESTERS = 1920 Hrs TOTAL NO. OF HRS THEORY = 360 Hrs TOTAL NO. OF HRS PRACTICE & LABS = 1560 Hrs EDUCATIONAL OBJECTIVES I. To be acquainted with modern Tool Design and Technology &CAD/CAM Technology To plan and execute the design of process Tool, Jigs, fixtures etc. Using Computer Aided Manufacturing, CNC Programming & Machining. II. To work as competent employee in industry and business III. To set up an own enterprise IV. The apply knowledge, skills & attitudes (core) through the relevant Theoretical subjects needed to perform the above task effectively & efficiently. V. The individual development with sspecial emphasis on cultural values & personality development. Page 5 of 95

7 NO. OF HRS CATEGORY WISE FOR ADVANCE CERTIFICATE COURSE IN TOOL DESIGN & CAD/CAM INDO GERMAN TOOL ROOM, AURANGABAD Page 6 of 95

8 SYSTEMS APPROACH CHART STRUCTURING OF BROAD CATEGORIES OF SUBJECTS DERIVED FROM CURRICULUM OBJECTIVES BASIC PHY.SC. CORE TECHNOLOGY TOOL & DIE TECHNOLOGY TECHNOLOGY App. mathematics App. physics App. chemistry CNC Technology CNC Programming CNC Machining Engineering Metrology Manufacturing Process Planning AutoCAD SolidWorks MasterCAM CollabCAD Unigraphics CAD Unigraphics CAM Catia CAD Design of Jigs & Fixture, Gauges Design of Press Tool Design of Moulds Design of Cutting Tools Design of Die Casting Dies Material Specifications & Testing Project (Tool Design & CAD/CAM) Workshop practice Prod., plan, Est & Cost Tool Design practice Industrial management Communication skill Independent study technique CURRICULIM OBJECTIVES. Primarily (social/person context) Independent operation of machines Supervision of production Production Planning Also Design of Tools Orientation towards system up gradation Capable on the job learning Later Overall supervision of Tool Room -Career development: Higher Qualification Start own Business Move to Medium & large industries Move within the organization SKILLS Liaison Designing Estimating Production Planning Independent skill in operation of machines Independent skills Formative Evaluation Summative Evaluation Maintenance Entrepreneurial Social Skill Personal Development VALUES System Orientation Customer Needs Productivity Employee welfare Precise Communication Quality Safety Environmental protection Inquisitiveness Initiative Innovativeness Society needs Personal development Page 7 of 95

9 COURSE STRUCTURE Sr. No. Subject code Subject Name ADVANCE CERTIFICATE COURSE IN TOOL DESIGN AND CAD/CAM Teaching Scheme/ No. of Hours Theory Practice I ST Semester Theory Sessional Semester Exam Min Max. to Marks pass Max. Marks Examination Scheme Min to pass Practice Sessional Semester Exam Min Max. to Marks pass Max. Marks a CNC Technology b CNC Programming c CNC Machining (CNC Lathe, CNC Milling, CNC EDM, CNC WEDM) ENGINEERING METROLOGY Min to pass Total Marks a AUTOCAD b SOLIDWORKS c MASTERCAM d COLLAB CAD a b c d c MANUFACTURING PROCESS PLANNING DESIGN OF JIGS FIXTURE & GAUGES DESIGN OF PRESS TOOLS DESIGN OF MOULDS DESIGN OF CUTTING TOOLS MATERIAL SPECIFICATIONS & TESTING Page 8 of 95

10 ADVANCE CERTIFICATE COURSE IN TOOL DESIGN AND CAD/CAM II ND Semester Teaching Scheme/ No. of Hours Examination Scheme Sr. No. Subject code Subject Name Theory Practice Sessional Max. Marks Min to pass Theory Semester Exam Max. Marks Min to pass Sessional Max. Marks Practice Min to pass Semester Exam Max. Marks Min to pass Total Marks 1 UNIGRAPHICS_CAD UNIGRAPHICS_CAM CATIA_CAD DESIGN OF MOULDS DESIGN OF JIGS FIXTURE & GAUGES DESIGN OF PRESS TOOLS DESIGN OF DIE CASTING DIES PROJECT (TOOL DESIGN & CAD/CAM) Page 9 of 95

11 FIRST SEMESTER: COURSE DETAILS ADVANCE CERTIFICATE COURSE IN TOOL DESIGN & CAD/CAM Page 10 of 95

12 Week No. Trade Practical Syllabus For The Trade Of ACCTD&CC First Semester Duration : Six Months 1. Visit to shop floor to observe conventional machines and CNC Machines CNC TECHNOLOGY 2 Visit to shop floor and demonstration on different operation technic through Conventional Lathe and CNC Lathe 3 Demonstration on methods of CNC Turning operation 4 Visit to shop floor and demonstration on different operation technic through Conventional Milling and CNC Milling Trade Theory CNC Lathe: Introduction: Classification, Selection and use of CNC Lathe Machine, Description of main parts and features of, Machine, Work holding devices, Cutting tools, Cutting tool holders, Cutting parameters, Operations. CNC Lathe: Operational principles of machines and accessories. Calculation of machine parameter and tool geometry selection. CNC Lathe: Cutting and material removal, Safety and maintenance of machine, work place and cutting tools and accessories, Safety and maintenance of machine, work place and cutting tools and accessories CNC Milling: Introduction: Classification, Selection and use of CNC Milling Machine. 5 Demonstration on methods of CNC Milling operation 6 Practical demonstration on different parts of a CNC Milling Machine into the shop floor 7 Observation of various safety and maintenance oriented works into the CNC Shop floor 8 Visit to shop floor to observe different CNC Wire EDM Machines 9 Practical demonstration on different parts of a CNC Wire EDM Machine into the shop floor CNC Milling : Description of main parts and features of, Machine, Work holding devices, Cutting tools, Cutting tool holders, Cutting parameters,& operations. CNC Milling: Operational principles of machines and accessories. CNC Milling: Safety and maintenance of machine, work place and cutting tools and accessories CNC Wire EDM: Introduction: Classification, Selection and use of CNC Wire cut Machine. CNC Wire EDM :Description of main parts and features of, Machine, Work holding devices, Page 11 of 95

13 10 Demonstration on methods of CNC Wire EDM Machining into the shop floor 11 Practical demonstration on methods of controlling different parameters during CNC Wire EDM operations into the shop floor 12 Visit to shop floor to observe different CNC EDM Machines CNC Wire EDM : Description of Cutting tools, Cutting tool holders, Cutting parameters, Operations, Operational principles of machines and accessories. CNC Wire EDM: Cutting and material removal. Calculation of machine parameter and tool geometry selection, Safety and maintenance of machine, work place and cutting tools and accessories. CNC EDM: Introduction: Classification, Selection and use of CNC EDM Machine. 13 Practical demonstration on different parts of a CNC EDM Machine into the shop floor 14 Demonstration on methods of CNC EDM Machining into the shop floor 15 Practical demonstration on methods of controlling different parameters during CNC EDM operations into the shop floor 16 Visit to shop floor to observe different CNC High Speed Milling operations 17 Practical demonstration on different parts of a CNC High Speed Milling Machine into the shop floor CNC EDM: Description of main parts and features of, Machine, Work holding devices, Cutting tools, Cutting tool holders, Cutting parameters, Operations, Operational principles of machines and accessories, Cutting and material removal. Calculation of machine parameter and tool geometry selection. CNC EDM: Operational principles of machines and accessories, Cutting and material removal. Calculation of machine parameter and tool geometry selection. CNC High speed Milling: Introduction: Classification, Selection and use of CNC High Speed Milling Machine, Description of main parts and features of, Machine, Work holding devices, Cutting tools, Cutting tool holders, Cutting parameters, Operations. CNC High speed Milling: Operational principles of machines and accessories. Cutting and material removal, Calculation of machine parameter and tool geometry selection. Safety and maintenance of machine, work place and cutting tools and accessories CNC High speed Milling: Introduction: Classification, Selection and use of CNC High Speed Milling Machine, Description of main Page 12 of 95

14 18 Visit to shop floor to observe different CNC Grinding operations 19 Practical demonstration on different parts of a CNC Grinding Machine into the shop floor 20 Visit to shop floor to observe different CNC Machining Center and the operations technics 21 Revision 22 Examination SESSIONAL THEORY: 40; END-TERM (TH): 60; parts and features of, Machine, Work holding devices, Cutting tools, Cutting tool holders, Cutting parameters, Operations. CNC Grinding: Operational principles of machines and accessories. Cutting and material removal. Calculation of machine parameter and tool geometry selection, Safety and maintenance of machine, work place and cutting tools and accessories, CNC Machining Center: Introduction: Classification, Selection and use of CNC Machining Centre. CNC Machining Center: Operational principles of machines and accessories, Cutting and material removal. Calculation of machine parameter and tool geometry selection, Safety and maintenance of machine, work place and cutting tools and accessories. EXAMINATION SCHEME Sessional Theory Marks (40) Semester Theory Marks (60) Internal Assessment Internal Assignment (Marks 30) (Marks 10) Semester Examination (30 Marks-1 Hours Duration) (10 Marks) (60 Marks-3Hours Duration) Three class tests at regular Class work books & Final Examination at the end of intervals as specified in home assignment books module covering entire syllabus syllabus detailed programme. checked before the each of the Semester. Assessments. Average of best of two assessments to be considered for final Sessional marks Average of best of two assessments to be considered for final Sessional marks Student is eligible to write in final exam only after obtaining minimum Sessional Marks. TOTAL MARKS 100 Page 13 of 95

15 Syllabus For The Trade Of ACCTD&CC First Semester Duration : Six Months CNC Programming & Machining Week Trade Practical Trade Theory 1. Determine Shape Dimensions & Material Of The Electrodes Pre-Machine Electrode To Specifications Fine Finish Electrode By Polishing & Machine Operations To Given / Planned Quality Criteria. Apply In Process Inspection & Testing Procedures. Check Electric Media. Set Machine Data Clamp Electrode Align Component And Electrode Introduction & Review Of Previous Knowledge Introduction & Objective Of Syllabus 2. Operate Machine Cycles & Observe Operations. Apply In-Process Inspection & Testing Procedure. Correction Of Tasks/Task Elements Not Conforming To The Specifications & Quality Criteria. Practice Programming (Of Start Point, Straight Line, Cycles) Edit Programme & Set Machine Parameters/ Cutting Path. Setting Of Machine Condition & Simulate Programme. Optimize Machine Parameter Setting. Introduction To - CNC Programming & Machining General Study And Discussion On Production Processes 3. Check Electric Media. Prepare Pare For Wire Cutting, Position & Clamp Part Position & Check Wire For Condition Final Check Of Machine Set Up. Handling Of Data Input & Output Devices Check Electric Media. Prepare Pare For Wire Cutting, Position & Clamp Part Position & Check Wire For Condition Final Check Of Machine Set Up. Handling Of Data Input & Use Of Conventional & Non-Conventional Machines Various Controls On CNC Machines. Page 14 of 95

16 Output Devices Operate Machine Cycles & Observe Operations. Apply In-Process Inspection & Testing Procedure. Correction Of Tasks/Task Elements Not Conforming To The Specifications & Quality Criteria. Determine Shape Dimensions & Material Of The Electrodes Pre-Machine Electrode To Specifications Fine Finish Electrode By Polishing & Machine Operations To Given / Planned Quality Criteria. Apply In Process Inspection & Testing Procedures. Check Electric Media. Set Machine Data Clamp Electrode Align Component And Electrode Operate Machine Cycles & Observe Operations. Apply In-Process Inspection & Testing Procedure. Correction Of Tasks/Task Elements Not Conforming To The Specifications & Quality Criteria. Historical Development Of CNC Technology Conventional Vs CNC Machine Tool Characteristics Of Modern CNC Machine Tools Workshop & Demo On CNC Lathe & Milling Simulator 6 Practice Programming (Of Start Point, Straight Line, Cycles) Edit Programme & Set Machine Parameters/ Cutting Path. Setting Of Machine Condition & Simulate Programme. Optimize Machine Parameter Setting. Check Electric Media. Prepare Pare For Wire Cutting, Position & Clamp Part Position & Check Wire For Condition Final Check Of Machine Set Up. Handling Of Data Input & Output Devices Co-Ordinate System On CNC Machine Tools Nc Mathematics Zero & Reference Points On CNC Machine Tools 7 Check Electric Media. Prepare Pare For Wire Numeric Controls On CNC Machine Tools. Page 15 of 95

17 Cutting, Position & Clamp Part Position & Check Wire For Condition Final Check Of Machine Set Up. Handling Of Data Input & Output Devices Tool Compensation Values For CNC Machining Operate Machine Cycles & Observe Operations. Apply In-Process Inspection & Testing Procedure. Correction Of Tasks/Task Elements Not Conforming To The Specifications & Quality Criteria. Determine Shape Dimensions & Material Of The Electrodes Pre-Machine Electrode To Specifications Fine Finish Electrode By Polishing & Machine Operations To Given / Planned Quality Criteria. Apply In Process Inspection & Testing Procedures. Check Electric Media. Set Machine Data Clamp Electrode Align Component And Electrode Operate Machine Cycles & Observe Operations. Apply In-Process Inspection & Testing Procedure. Correction Of Tasks/Task Elements Not Conforming To The Specifications & Quality Criteria. Practice Programming (Of Start Point, Straight Line, And Cycles) Edit Programme & Set Machine Parameters/ Cutting Path. Setting Of Machine Condition & Simulate Programme. Optimize Machine Parameter Setting. Check Electric Media. Prepare Pare For Wire Cutting, Position & Clamp Part Position & Check Wire For Condition Final Check Of Machine Set Up. Handling Of Data Input & Output Devices Operate Machine Cycles & Observe Operations. Apply In-Process Inspection & Testing Procedure. Correction Of Tasks/Task Path Measuring Systems Workshop & Demo On CNC Lathe & Milling Simulator CNC Tool System For Turning & Milling Structure & Application Of Lathe Tools For CNC Machining Structure & Application Of Milling Tools For CNC Machining Page 16 of 95

18 Elements Not Conforming To The Specifications & Quality Criteria Determine Shape Dimensions & Material Of The Electrodes Pre-Machine Electrode To Specifications Fine Finish Electrode By Polishing & Machine Operations To Given / Planned Quality Criteria. Apply In Process Inspection & Testing Procedures. Determine Shape Dimensions & Material Of The Electrodes Pre-Machine Electrode To Specifications Fine Finish Electrode By Polishing & Machine Operations To Given / Planned Quality Criteria. Apply In Process Inspection & Testing Procedures. Determine Shape Dimensions & Material Of The Electrodes Pre-Machine Electrode To Specifications Fine Finish Electrode By Polishing & Machine Operations To Given / Planned Quality Criteria. Apply In Process Inspection & Testing Procedures. Determine Shape Dimensions & Material Of The Electrodes Pre-Machine Electrode To Specifications Fine Finish Electrode By Polishing & Machine Operations To Given / Planned Quality Criteria. Apply In Process Inspection & Testing Procedures. Check Electric Media. Set Machine Data Clamp Electrode Align Component And Electrode Check Electric Media. Set Machine Data Clamp Electrode Align Component And Electrode Check Electric Media. Set Machine Data Clamp Electrode Align Component And Calculation Of Technological Data For CNC Machining CNC Clamping Systems Workshop & Demo On CNC Lathe & Milling Simulator Codes & Cycles For CNC Lathe Programming Preparatory Commands (G - Codes) Miscellaneous Commands (M Codes) Cycles Used In CNC Lathe Programming Codes & Cycles For CNC Milling Programming Preparatory Commands (G - Codes) Miscellaneous Commands (M Codes) Cycles Used In CNC Lathe Programming Workshop & Demo On CNC Lathe & Milling Page 17 of 95

19 Electrode Operate Machine Cycles & Observe Operations. 15 Apply In-Process Inspection & Testing Procedure. Correction Of Tasks/Task Elements Not Conforming To The Specifications & Quality Criteria. 16 Practice Programming (Of Start Point, Straight Line, And Cycles) Edit Programme & Set Machine Parameters/ Cutting Path. Setting Of Machine Condition & Simulate Programme. Optimize Machine Parameter Setting. Practice Programming (Of Start Point, Straight Line, And Cycles) Edit Programme & Set Machine Parameters/ Cutting Path. 17 Setting Of Machine Condition & Simulate Programme. Optimize Machine Parameter Setting. Simulator Work Organisation And Flows Of Manual Nc Programming Nc Programming Basics Introduction Into Manual Nc Programming. Nc Programming Workshop & Demo On CNC Lathe & Milling Simulator Manual Nc Programming Turning CNC Programming Turning Check Electric Media. Prepare Pare For Wire Cutting, Position & Clamp Part Position & Check Wire For Condition Final Check Of Machine Set Up. Handling Of Data Input & Output Devices Check Electric Media. Prepare Pare For Wire Cutting, Position & Clamp Part Position & Check Wire For Condition Final Check Of Machine Set Up. Handling Of Data Input & Output Devices Check Electric Media. Prepare Pare For Wire Cutting, Position & Clamp Part Position & Check Wire For Condition Final Check Of Machine Set Up. Operate Machine Cycles & Observe Operations. CNC Programming For CNC Lathe CNC Programming For CNC Milling Workshop & Demo On CNC Lathe & Milling Simulator Programming For CNC Lathe & Milling Page 18 of 95

20 20 Apply In-Process Inspection & Testing Procedure Correction Of Tasks/Task Elements Not Conforming To The Specifications & Quality Criteria. Exercises Programming And Machining On CNC Lathe & Milling For Any One Exercise From Programmed One 21 Revision 22 Examination SESSIONAL THEORY: 40; END-TERM (TH): 60; SESSIONAL PRACTICE: 40; END-TERM PRACTICE: 60 EXAMINATION SCHEME Internal Assessment (Marks 30) (30 Marks-1 Hours Duration) Three class tests at regular intervals as specified in syllabus detailed programme. Average of best of two assessments to be considered for final Sessional marks Sessional Theory Marks (40) Semester Theory Marks (60) Sessional Practice Marks (40 Marks) Semester Practice Marks (60marks ) Internal Assessment Internal Assignment (Marks 10) Semester Examination (10 Marks) (60 Marks-3Hours Duration) Class work books & home assignment books checked before the each Assessments. Average of best of two assessments to be considered for final Sessional marks Final Examination at the end of module covering entire syllabus of the Semester. Student is eligible to write in final exam only after obtaining minimum Sessional Marks. Semester Examination TOTAL MARKS 100 TOTAL MARKS (40 Marks ) (60 Marks-5 Hours Duration) Assessments of design sheet at regular intervals as specified in syllabus detailed programme Average of assessment to be considered for final sessional marks Final Examination at the end of module covering entire syllabus of the Semester. Student is eligible to write in final exam only after obtaining minimum Sessional Marks. (100 Marks) Page 19 of 95

21 Syllabus For The Trade Of ACCTD&CC First Semester Duration : Six Months Engineering Metrology Week No. Trade Practical Trade Theory 1. Dial Demonstration Of Model-Dial Gauge Take Problems Using Dial Gauge Comparators Introduction Use Of Comparators Advantages And Disadvantages 2. Dial Demonstration Of Model-Dial Gauge Take Problems Using Dial Gauge Mechanical Comparators Principle And System Of Magnification Dial Indicator Application And Care 3. Dial Demonstration Of Model-Dial Gauge Take Problems Using Dial Gauge Slip Gauge Introduction And Types Of Slip Gauges Basics Forms And Major Requirement Standard Terminology Used Manufacture Of Slip Gauges And Special Processes Care And Use Of Slip Gauges 4. Slip Gauge Demonstration Of Model-Dial Gauge Take Problems Using Slip Gauge Bore Gauge Introduction Care And Application Of Bore Gauges 5. Slip Gauge Demonstration Of Model-Dial Introduction Sine Principles And Sine Bars Gauge Take Problems Using Slip Gauge 6 Slip Gauge Demonstration Of Model-Dial Gauge Take Problems Using Slip Gauge Precautions Used In Sine Bars Limitations Of Sine Bars Sine Tables 7 Bore Gauge Demonstration Of Model-Dial Gauge Take Problems Using Dial Gauge 8 Bore Gauge Demonstration Of Model-Dial Gauge Take Problems Using Dial Gauge 9 Bore Gauge Demonstration Of Model-Dial Gauge Take Problems Using Dial Gauge Angle Gauge Dividing Heads And Circular Tables Introduction Surface Texture & Classification Surface Roughness And Terminology Sampling Length 10 Sine Bar Describe Procedure For Using Of Sine Bar. Table Instruments For Given Problems Waviness Ra, Rt,Rz,Rp,R.M.S Value. Page 20 of 95

22 11 Sine Table Describe Procedure For Using Of Skew Sine Table. Table Instruments For Given Problems 12 Angle Gauge, Mean Line,Center Line, Traversing Length, Lay, Flaws Etc. Symbols Used In Surface Roughness 13 Dividing Head & Circular Table The Taylor Hobson Talysurf Describe Procedure For Using Of Angle Gauge. Describe Procedure For Using Of Dividing Head & Circular Table. 14 Describe Procedure &Method Of Introduction Measurements Various Terminology Of Screw Threads Surface Texture & Classification. 15 Describe Procedure &Method Of Definitions Measurements Surface Roughness & Terminology Used 16 Demonstration & Illustration By Chart By 2pin Errors In Threads System 17 Demonstration & Illustration By Chart By 3pin Types Of Threads System 18 Draw A Profile Of Gear & Compare It With Introduction Master Profile 19 Draw A Profile Of Gear & Compare It With Gear Tooth Terminology Master Profile 20 Draw A Profile Of Gear & Compare It With Gear Measurement Master Profile 21 Revision 22 Examination SESSIONAL THEORY: 40; END-TERM (TH): 60; SESSIONAL PRACTICE: 40; END-TERM PRACTICE: 60 Page 21 of 95

23 Internal Assessment (Marks 30) (30 Marks-1 Hours Duration) Three class tests at regular intervals as specified in syllabus detailed programme. Average of best of two assessments to be considered for final Sessional marks Sessional Theory Marks (40) Internal Assignment (Marks 10) (10 Marks) Class work books & home assignment books checked before the each Assessments. Average of best of two assessments to be considered for final Sessional marks Semester Theory Marks (60) Semester Examination (60 Marks-3Hours Duration) Final Examination at the end of module covering entire syllabus of the Semester. Student is eligible to write in final exam only after obtaining minimum Sessional Marks. TOTAL MARKS 100 Sessional Practice Mark (40 Marks) Semester Practice Marks (60marks ) Internal Assessment Semester Examination TOTAL MARKS (40 Marks ) (60 Marks-5 Hours Duration) Assessments of design sheet at regular intervals as specified in syllabus detailed programme Average of assessment to be considered for final sessional marks Final Examination at the end of module covering entire syllabus of the Semester. Student is eligible to write in final exam only after obtaining minimum Sessional Marks. (100 Marks) Page 22 of 95

24 Syllabus For The Trade Of ACCTD&CC First Semester Duration : Six Months Auto Cad Week No. Trade Practical Trade Theory 1. Practice Open Auto Cad Software & Get Aware With The Environment Of It. Introduction To Auto Cad 2. Information About Software & Hardware Capability Of Auto Cad Documentation Quick Tour Accessing Documentation Concept Of Hardware & Software 3. Practice Of Said Topics Starting Autocad Setting Up New Drawing, Templates Getting Help AutoCAD & Interface 4. Practice Of Accessing Command Correcting Mistakes Refreshing Screen Display, Opening & Saving Existing File & Function Keys Setting New Drawing 5. Practice Drawing Line Objects - Line, Poly Line, Multi Line, Rectangle & Polygons 6 Practice Drawing Curve Objects Circle, Arc, Ellipse 7 Practice Creating Solid Filled Areas- Regions, Hatch, Dot-Nut, Dd Type 8 Practice Working With Named Objects - Selecting Objects, Editing Objects 9 Practice Of Matching Properties, Copy, Move, Erase, Resize, Insert Breaks 10 Practice Rotate, Chamfer, Fillet, Offset, Align, Trim, Extend, Array, Mirror, Stretch, Grip, Accessing Command Correcting Mistakes Refreshing Screen Display, Opening & Saving Existing File & Function Keys Setting New Drawing Co-Ordinates System - Cartesian, Polar, Absolute & Incremental Coordinate System Drawing Line Objects - Line, Poly Line, Multi Line, Rectangle & Polygons Drawing Curve Objects Circle, Arc, Ellipse Creating Solid Filled Areas- Regions, Hatch, Dot-Nut, DD Type Working With Named Objects - Selecting Objects, Editing Objects Using The Object Properties - Matching Properties, Copy, Move, Erase, Resize, Insert Breaks Rotate, Chamfer, Fillet, Offset, Align, Trim, Extend, Array, Mirror, Stretch, Grip, Lengthen, Page 23 of 95

25 Lengthen, Scale Scale 11 Practice On Said Topics Aadjusting Snap & Grid Alignment Using Ortho Modes Snapping Geometric Points, Using Point Filters 12 Practice On Drawing Construction Lines, Calculating Points And Values Using Tracking Specifying The Measurement & Division Drawing Construction Lines, Calculating Points And Values 13 Practice On Zoom & Pan Zoom & Pan Arial & Dd View 14 Practice On Layers Creating & Managing Layers Assigning Colour Line Types To Layers Changing Properties Matching Properties 15 Practice On Text Mirror Text, Arc Text DD Edit Text Styles Text, D Text & G Text Multiline Text Mirror Text, Arc Text Dd Edit, 16 Practice On Modify Dimensions Create Dimensions DD Modify Dimensioning Concepts Creating Dimensions 17 Practice On Editing Dimensions Creating Editing Dimensions Creating Dimension Styles Dimension Styles 18 Practice On Geometric Tolerances Adding Geometric Tolerances 19 Practice On Said Commands Word Block Insert, Modify Insert Attribute Definition DDF Attribute Dd Edit Block Word Block Insert, Modify Insert 20 Paper Space Model Space View Ports,Mv Setup Plot Configuration Customizing Auto Cad 21 Revision 22 Examination SESSIONAL PRACTICE: 40; END TERM (PR): 60 Page 24 of 95

26 EXAMINIATION SCHEME: Internal Assessment (Marks 20) Sessional Practice Marks (40) Internal Assessment (Marks 10) Internal Assessment (Marks 10) Practical Exercises Presentation Oral No of exercises are given during the training and marks are awarded for effective & efficient performance Averages of marks obtained in various exercises are considered for final evaluation. Learnings of the previous class are to be explained precisely by 3 or more students each given time of 5-6 minutes. Randomly students are selected by faculty to explain about the learning of the previous class during beginning of new class. This may be repeated at the end of each week for better learning. Grasping & presentation skill and knowledge are evaluated by faculty and marks are awarded. Average of various presentations are considered for final evaluation At the end of the course faculty may ask 10 questions from various chapters / topics Each question carry 1 mark Total marks obtained will be considered for final evaluation. Semester Practice Term (60) Semester Examination (60 Marks) ( Semester Exam- 3Hours Duration) Final Examination at the end of module covering entire syllabus of the Semester. Student is eligible to write in final exam only after obtaining minimum Sessional Marks. TOTAL MARKS 100 Page 25 of 95

27 Syllabus For The Trade Of ACCTD&CC First Semester Duration : Six Months Week No. Trade Practical CollabCAD 1. Practice Of Said Topics-INTRODUCTION TO CollabCAD 2 Practice Of Said Topics-INTRODUCTION TO 3 4 CollabCAD Practice Of Said Topics- SKETCHER MODULE Practice Of Said Topics- SKETCHER MODULE Trade Theory INTRODUCTION: Introduction to various workbenches, CollabCAD user interface, GETTING STARTED: Tool Bar Customization, Various Visualization commands. Input & selection mode (single & multiple), short cut keys CREATING OBJECTS(Using Basic Curves) :Sketching in CollabCAD, Creating various sketch profile, such as Basic point, line, rectangle, arc, polygon Creation CREATING OBJECTS (Using Editing Options): Operations on sketcher module viz. offset, trim & split curves, edit features like translate, rotate, mirror. 5 Practice Of Said Topics- SKETCHER MODULE CREATING & MODIFYING: Modify entities (using toolbar, menu & from model tree also ) add various dimensions types Application of 2D constraints. 6 Practice Of Said Topics- PART MODULE CREATING SOLID OBJECTS: Introduction to solid modeling, solid primitives creation, slab, revolution, sweep, loft etc. 7 Practice Of Said Topics- PART MODULE CREATING SOLID OBJECTS: Feature based solid modeling including extrude, hole, rib, Boolean operation, Solid pattern, etc. 8 Practice Of Said Topics- PART MODULE CREATING SOLID OBJECTS: Apply material, mass property analysis, import & export etc. 9 Practice Of Said Topics- 2D DRAFTING MODULE 2D DRAFTING(PLOT CONFIGURATOR):Introduction to drafting module, paper size, orientation settings, plot setting 1st & 3rd angle projection, standard views layout etc. Page 26 of 95

28 Creation of various dimension types, match properties. 10 Practice Of Said Topics- SURFACE MODULE INTRODUCTION TO SURFACE MODELING: Basic surface creation plane, ruled, creation advanced, finishing operation etc. 11 Practice Of Said Topics - SURFACE MODULE CREATING SURFACE MODELS: Various surface creation methods. Layout development surface, surface general & curvature analysis, exploration of surface 12 Practice Of Said Topics- SURFACE MODULE CREATING SURFACE MODELS: Cylinder, cone, chamfer surface Revolution, pipe & offset surface 13 Practice Of Said Topics ASSEMBLY MODULE INTRODUCTION TO ASSEMBLY MODULE: Inserting existing part & sub-assembly, applying various 3D constraints. 14 Practice Of Said Topics - ASSEMBLY MODULE CREATING ASSEMBLIES: Multiinstant creation, associativity between path & assembly 15 Practice Of Said Topics- COLLABORATIVE DESIGN MODULE 16 Practice Of Said Topics- COLLABORATIVE DESIGN MODULE INTRODUCTION TO CLIENT SERVER : start & stop Collabcad server Create users, grant, modify & delete access Collabcad client login, Save server part 17 Practice Of Said Topics- SCRIPTING & REVERSE ENGINEERING,& OTHERS Collabcad client login, Save server part, scripting & reverse engineering, & others 18 PLM(PRODUCT LIFECYCLE MANAGEMENT) Content management systems, configuration, roles, user creation & authorization. 19 PLM(PRODUCT LIFECYCLE MANAGEMENT) Workflow - Configuration & running, creating roles, users 20 PLM(PRODUCT LIFECYCLE MANAGEMENT) ERP - Configuration & running, creating roles, users, introduction to different modules 21 Revision 22 & 23 Examination SESSIONAL PRACTICE: 40; END TERM (PR): 60 Page 27 of 95

29 EXAMINATION SCHEME Internal Assessment (Marks 20) Sessional Practice Marks (40) Internal Assessment (Marks 10) Internal Assessment (Marks 10) Practical Exercises Presentation Oral No of exercises are given during the training and marks are awarded for effective & efficient performance Averages of marks obtained in various exercises are considered for final evaluation. Learnings of the previous class are to be explained precisely by 3 or more students each given time of 5-6 minutes. Randomly students are selected by faculty to explain about the learning of the previous class during beginning of new class. This may be repeated at the end of each week for better learning. Grasping & presentation skill and knowledge are evaluated by faculty and marks are awarded. Average of various presentations are considered for final evaluation At the end of the course faculty may ask 10 questions from various chapters / topics Each question carry 1 mark Total marks obtained will be considered for final evaluation. Semester Practice Term (60) Semester Examination (60 Marks) ( Semester Exam- 3Hours Duration) Final Examination at the end of module covering entire syllabus of the Semester. Student is eligible to write in final exam only after obtaining minimum Sessional Marks. TOTAL MARKS 100 Page 28 of 95

30 Syllabus For The Trade Of ACCTD&CC First Semester Duration : Six Months SOLIDWORKS Week Trade Practical Trade Theory No. 1. Practice Of Said Topics-INTRODUCTION TO SOLIDWORKS Introduction to solid works, getting started in solid works, Introduction to command manager 2 Practice Of Said Topics-INTRODUCTION TO SOLIDWORKS Command manager customization, Various Visualization commands Dimensioning standards and units for dimensioning, important terms definitions 3 Practice Of Said Topics- SKETCHER Understand the requirement of the sketching environment, Open a new part document Sketching in sketch task environment in solidworks. 4 Practice Of Said Topics- SKETCHER Understand the various terms used in sketching environment,work with various sketching tools,use the drawing display tools 5 Practice Of Said Topics- SKETCHER AND MODIFICATION Delete the sketched entities, Sketching in Solidworks, creating & constraining a sketch Edit the sketches using various editing tools, Creating and Modifying the rectangular and circular patterns of the sketched entities 6 Practice Of Said Topics- SKETCHER AND MODIFICATION Add geometric relations to the sketch, Dimension the sketches, Modifying the dimensions of the sketch, Understand the concept of fully defined sketch, View and examine the relations applied to the sketches Page 29 of 95

31 7 Practice Of Said Topics- SOLID MODELING AND EDITING Creating and Modifying solid base and thin extruded features, Creating and Modifying solid base and thin revolved features, Dynamically rotate the view to display the model from all directions 8 Practice Of Said Topics- SOLID MODELING AND EDITING Modifying the orientation of the view, Change the display modes of the solid model, Apply material and textures to the models 9 Practice Of Said Topics- SOLID MODELING AND EDITING Creating and Modifying Features -Holes, Draft, Shell, Wrap, Pre-form Features, Creating and Modifying Linear and circular Patterns/Mirror, Apply simple and advanced fillets 10 Practice Of Said Topics- SOLID MODELING AND EDITING Chamfer the edges and vertices of the model Faces and bodies, Creating and Modifying Curves, Creating and Modifying model using the contour selection technique 11 Practice Of Said Topics- SURFACE MODELING AND EDITING Creating and Modifying and Thin Extruded Surface,Creating and Modifying Revolved Surface 12 Practice Of Said Topics - SURFACE MODELING AND EDITING 13 Practice Of Said Topics - SURFACE MODELING AND EDITING Creating and Modifying Sweep Surface, Creating and Modifying Lofted Surface, Creating and Modifying Boundary Surface and Planer Surface. Surface Editing and modification - Fillet/Round, Offset, Radiate, Fill, Freeform, Ruled Surface, Mid Surface, Parting Surface, etc. Page 30 of 95

32 14 Practice Of Said Topics - SURFACE MODELING AND EDITING 15 Practice Of Said Topics ASSEMBLY MODELING Surface Editing and modification - Trimming, Extending, Untrimming, Knit, Move/Copy, etc. Overview of assemblies, the assembly command manager, Bottom-up assemblies, reference sets 16 Practice Of Said Topics ASSEMBLY MODELING 17 Practice Of Said Topics ASSEMBLY MODELING Top Down assemblies, filtering, mating conditions, Component pattern, exploding views and components Assembly drawings, assembly projects, Simulation setting, simulation 18 Practice Of Said Topics- DRAFTING Generative and Interactive Drafting, Generate standard three views, Model view, and predefined view, standard section views. 19 Practice Of Said Topics- DRAFTING Crafting drawings, Creating dimensions, Annotations, Notes and Surface Finish Symbols. Add Geometric Tolerance to the Drawing Views, 20 Practice Of Said Topics- DRAFTING Add Center Marks and Center Lines to the Drawing Views, Add Center Marks and Center Lines to the Drawing Views, Balloon generation, Generation of Bill of material. 21 Revision 22 & 23 Examination SESSIONAL PRACTICE: 40; END TERM (PR): 60 Page 31 of 95

33 EXAMINATION SCHEME Internal Assessment (Marks 20) Sessional Practice Marks (40) Internal Assessment (Marks 10) Internal Assessment (Marks 10) Practical Exercises Presentation Oral No of exercises are given during the training and marks are awarded for effective & efficient performance Averages of marks obtained in various exercises are considered for final evaluation. Learnings of the previous class are to be explained precisely by 3 or more students each given time of 5-6 minutes. Randomly students are selected by faculty to explain about the learning of the previous class during beginning of new class. This may be repeated at the end of each week for better learning. Grasping & presentation skill and knowledge are evaluated by faculty and marks are awarded. Average of various presentations are considered for final evaluation At the end of the course faculty may ask 10 questions from various chapters / topics Each question carry 1 mark Total marks obtained will be considered for final evaluation. Semester Practice Term (60) Semester Examination (60 Marks) ( Semester Exam- 3Hours Duration) Final Examination at the end of module covering entire syllabus of the Semester. Student is eligible to write in final exam only after obtaining minimum Sessional Marks. TOTAL MARKS 100 Page 32 of 95

34 Syllabus For The Trade Of ACCTD&CC First Semester Duration : Six Months Master Cam Week Trade Practical Trade Theory No. 1. Practice Open Master Cam Software & Get Aware With The Environment Of It. Introduction To Course Profile Of Cad Cam, Scope Of Master Cam Software Required Hardware & Software High End & Low End Software Environment : Menu Functions, Graphic Area & File Saving 2. Exercise Creation Of Basic Geometry Point, Line & Rectangle 3. Exercise Creation Of Basic Geometry : Arc,Ellipse,Helix Spline, Polygon 4. Exercise Modify - Fillet, Chamfer, Trim, Break, Join, Extend, Dragging Spline To Arc Control Point L Nurbs Spline, Break Drafting 5. Exercise Creating Groups / Masking Of Entities / Assigning / Changing Colors. Chain / Window / Area / Group / Delete / Undelete / Undo 6 Exercise Grid / Clipboard / View Ports / Shading / Hide/ Attributes Creation Of Basic Geometry Point, Line & Rectangle Creation Of Basic Geometry : Arc,Ellipse,Helix Spline, Polygon Modify - Fillet, Chamfer, Trim, Break, Join, Extend, Dragging Spline To Arc, Control Point L Nurbs Spline, Break Drafting Selection Methods- Creating Groups / Masking Of Entities / Assigning / Changing Colors. Chain / Window / Area / Group / Delete / Undelete / Undo Misc. Screen Function - Grid / Clipboard / View Ports / Shading / Hide/ Attributes 7 Exercise Creation / Renaming / Switching Between Levels / Main Level & Visible Level Levels -Creation / Renaming / Switching Between Levels / Main Level & Visible Level 8 Exercise Transformation Of Object-Mirror, Transformation Of Object-Mirror, Rotate Rotate 9 Exercise Transformation Of Object-Scale Transformation Of Object-Scale 10 Exercise Geometric Views, Construction Planes / Construction Depth Z Level Setting. Plane Concepts: Geometric Views, Construction Planes / Construction Depth Z Level Setting. Page 33 of 95

35 11 Exercise Wireframe Modelling Wireframe Modelling : 3d Wireframe, Normal / Entity / Rotated /Named /Number Exercise 12 Exercise Surface Terminology Surface Terminology, Types, Creating Of Surfaces. Lofts, Ruled, Revolved, 13 Exercise Modification Of Surfaces Modification Of Surfaces - Editing Of Surfaces Offsetting / Trimming / Extending 14 Exercise Creating Drafting Creating Drafting : Dimensions/ Drafting Note/ Freestanding Witness / Leader Lines / Attributes / Editing Drafting Text/ Creating Hatch /Smart Mode / Function To Create A Layout Of Different Part Views/ Layout View Selection / Dimensioning 15 Exercise CNC Control Basics, & Coordinate Concepts Of Machining : CNC Control Basics, & Systems,Selection Of Tool, Tool Parameters, Coordinate Systems,Selection Of Tool, Tool Programme Manager Parameters, Programme Manager 16 Exercise Creation Of 2d Tool Path Creation Of 2d Tool Path: Contour / Facing / Pocket. Compensations, Drilling Parameters 17 Exercise Creation Of 3d Tool Path 3d Contour Machining Surface Roughing Methods.- Pocket / Parallel For 3d Surfaces And Solids 18 Job Machining On CNC Milling Machine Dmu 50 T 3d Machining Surface Roughing Methods.- Radial/ Plunge / Contour / Flow line/ Rest Mill For 3d Surfaces And Solids / Using Drive And Check Surfaces And Related Parameters - Plunge And Retract Moves About Tool Containment Boundaries 19 Program Generation For Actual Machining / Verification / Post Processing. 20 Post Processing : Generating NC / Nci Files / Editing NC Files / Verification And Simulation - Backplot / Solid NC Verification Of Material Cutting And Simulation.Dnc Data I.E. NC Program Transfer To Machine 3d Machining Surface Finishing Methods : Parallel Finish, Parallel Steep, Radial Finish Tool paths For 3d Surface And Solids, Contour, Shallow, Scallop Finish Tool paths For 3d Surface And Solids 3d Machining Surface Finishing Methods : Project, Flow line, Pencil, Leftover, Tool paths For 3d Surface And Solids, Using Drive And Check Surfaces/ Solids And Related Parameters - Plunge And Retract Moves About Tool Containment Boundaries Page 34 of 95

36 21 Revision 22 Examination SESSIONAL PRACTICE: 40; END-TERM (PR): 60; EXAMINATION SCHEME Internal Assessment (Marks 20) Sessional Practice Marks (40) Internal Assessment (Marks 10) Internal Assessment (Marks 10) Practical Exercises Presentation Oral No of exercises are given during the training and marks are awarded for effective & efficient performance Averages of marks obtained in various exercises are considered for final evaluation. Learnings of the previous class are to be explained precisely by 3 or more students each given time of 5-6 minutes. Randomly students are selected by faculty to explain about the learning of the previous class during beginning of new class. This may be repeated at the end of each week for better learning. Grasping & presentation skill and knowledge are evaluated by faculty and marks are awarded. Average of various presentations are considered for final evaluation At the end of the course faculty may ask 10 questions from various chapters / topics Each question carry 1 mark Total marks obtained will be considered for final evaluation. Semester Practice Term (60) Semester Examination (60 Marks) ( Semester Exam- 3Hours Duration) Final Examination at the end of module covering entire syllabus of the Semester. Student is eligible to write in final exam only after obtaining minimum Sessional Marks. TOTAL MARKS 100 Page 35 of 95

37 Syllabus For The Trade Of ACCTD&CC First Semester Duration : Six Months Week No. Trade Practical MFG_PROCESS & PROCESS PLANNING Trade Theory 1 Industrial Visit Manufacturing Process Planning History: Introduction to MPP, Development in MPP, Conventional mfg. process 2 Demo of Non-Conventional Manufacturing Manufacturing Process Planning History: Non-conventional mfg. process i.e. CNC, Product design & process engineering 3 Demo of various Manufacturing process Mfg. Processes: MPP overview, manufacturing processes 4 Practical of actual design reading Design Reading: Understanding design concept by drawing reading, Identifying operations 5 Practical of actual design reading Design Reading: Identifying critical areas from drawing i.e., Surface finish / basic geometry & tolerances, Checking mfg. feasibilities 6 Demo various operations Operations: Introduction to various operations, Basic operations 7 Demo various operations Operations: Principle operations, Factors affecting process sequence 8 Demo of Major Operations, Auxiliary Operations Operations: Major Operations, Auxiliary Operations 9 Practical on drawing Operation Sequence Introduction To Operation Sequence: Determining the major process sequence, Determining the sub process sequence 10 Practical on drawing Operation Sequence Factors Affecting Process Sequence: Part geometry, Part physical specifications, Process limitations 11 Practical on drawing Operation Sequence Factors Affecting Process Sequence: Alternate process available, Volume of production 12 Practical on Operation Plan Operation plan: Listing Operations, Selection of Operation 13 Practical on Operation Plan Operation Plan: Selection of Machines, Selection of tools, Identifying references Page 36 of 95