Energy for Smart Objects

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1 Energy for Smart Objects General Project Presentation December 2016 EnSO has been accepted for funding within the Electronic Components and Systems For European Leadership Joint Undertaking in collaboration with the European Union's H2020 Framework Programme (H2020/ ) and National Authorities, under grant agreement n

2 SUMMARY EnSO Ambition EnSO Consortium EnSO Objectives Summary 2 EnSO Project Main Presentation December 2016

3 EnSO Ambition 3 EnSO Project Main Presentation December 2016

EnSO Strategic Ambition : a unique European Competence center A unique European eco system in the field of

cost and sufficient volume capabilities, to several demonstrators in different fields of application Substrates

center in Autonomous Micro Energy Sources (AMES) Energy µstorage, thermo electric energy harvesting, mechanical

lines in Europe New comers starts up System Integrators, Large Enterprises, SMEs and RTOs Current and future EU

4 EnSO Strategic Ambition : a unique European Competence center A unique European eco system in the field of autonomous micro energy sources with All the value chain from key materials and tools needed to reach expected cost and sufficient volume capabilities, to several demonstrators in different fields of application Substrates suppliers Equipment suppliers Metrology Tools Materials (targets ) R&D / IP Develop an European Competence center in Autonomous Micro Energy Sources (AMES) Energy µstorage, thermo electric energy harvesting, mechanical & motion energy harvesting, photovoltaic energy harvesting, heterogeneous assembly integration Unique Pilot lines in Europe New comers starts up System Integrators, Large Enterprises, SMEs and RTOs Current and future EU pilot lines Global Competitive European Supply Chain in microsources of energy field 4 EnSO Project Main Presentation December 2016

AMES High Impact Technology on Smart Objects Secure

Natural Smart Lock Ojmar Meter Supervisor Gas Natural

Presentation December 2016 Smart Eyewear for IOP

Smart production Autonomous condition monitoring for

Maastricht Instruments Rechargeable Hearing aid GN

Bruxisme Treatment Splint Maastricht University Wearable

Networks in aircraft Airbus Group Indoor Localization

5 AMES High Impact Technology on Smart Objects Secure authentication Wearable Gemalto Electronic Seal Gas Natural Smart Lock Ojmar Meter Supervisor Gas Natural Display card Gemalto Smart Society 5 EnSO Project Main Presentation December 2016 Smart Eyewear for IOP measurement Ophtimalia Smart Health Smart Mobility & Smart production Autonomous condition monitoring for bearings SKF Chronic Diseases Management Sensors Maastricht Instruments Rechargeable Hearing aid GN Hearing Industrial asset monitoring Editag 15 use cases Bruxisme Treatment Splint Maastricht University Wearable Sensor Evalan Autonomous Sensor Nodes for Wireless Networks in aircraft Airbus Group Indoor Localization and Navigation Support AED Engineering people & objects tracking with RF sensor Smart-TAG Alpwise 5

6 Need EnSO Energy for Smart Objects EnSO will power the autonomous smart microsystems of IoT devices thanks to an AMES Heterogeneous Integration Sensor Energy Harvesting AMES Power conditioner Data processing Autonomous Micro Energy Source Data transmit AMES Smart Wireless Charging Energy Storage 6 EnSO Project Main Presentation December mw 1 20 ma.h ; 300 Wh/l

7 EnSO Pillars : Advanced Technological Platforms & Pilot Lines Competences Thin Film Microbattery PV Energy Harvesting Thermal TEG Energy harvesting Mechanical Energy harvesting Heterogeneous assembly & packaging Printed ink jetted substrate Locations ST Tours France Solems France O Flexx Germany Enerbee France Nordson and TNO The Netherlands Roth and Rau and TNO The Netherlands 7 EnSO Project Main Presentation December 2016

8 Market Pull Supply Drive Strategy From Lab to Fab From Innovation to Market Technological TRL 8 Smart object TRL 6 Key Performances Indicators : Market readiness (value proposition, market segments and market size, cost) With functional evaluation design kit to be disseminated to IoT targets Product readiness (performances, reliability) With application specific demonstrators (at increasing TRL) Manufacturing readiness (maturity and control of the processes, consolidation of the supply chain, definition of the production line for high volume production) Thanks to the EnSO pilot lines & advanced platforms 8 EnSO Project Main Presentation December 2016

9 EU research & Innovation program through H2020 ECSEL JU Innovative Action The chosen channel to federate all competencies from all value chain to develop the European eco system in the field of autonomous micro energy sources Strategic Thrusts from MASP 9 EnSO Project Main Presentation December 2016

10 EnSO consortium 10 EnSO Project Main Presentation December 2016

EnSO Project Data & Consortium Call:H2020 ECSEL 2015 2 IA two stage Type of Action: ECSEL IA

18,7 M + National Contributions 35 participants from 8 countries Belgium, Czech Republic,

11 EnSO Project Data & Consortium Call:H2020 ECSEL IA two stage Type of Action: ECSEL IA Duration: 48months Project Start Date: January 1st, 2016 Project Cost: 82 M EU Contribution: 18,7 M + National Contributions 35 participants from 8 countries Belgium, Czech Republic, Denmark, France, Germany, The Netherlands, Spain, Switzerland 11 EnSO Project Main Presentation December 2016

12 EnSO Consortium Supply Chain Equipment & Material actors End users System integrators Integrated device manufacturers Pilot lines Academics Research institutes A consortium of 35 organizations clearly industry driven : 18 LEs 9 SMEs 5 research labs 3 RTO 12 EnSO Project Main Presentation December 2016

13 EnSO Work Breakdown Structure WP1 : Management ( ST F) Smart Object requirements WP6 : Autonomous Smart Objects prototyping and demonstration (Gemalto) Co design coordination & alignment WP2 Rechargeable MicroBattery (CEA) (ST) Advanced materials Microbattery family technological development Non form factor demonstrators WP5 : AMES co design and manufacturing capability (ST F) AMES prototypes pre serie implementation WP3 Energy Harvesting / Smart Charging (FhG IIS) (O Flexx) Advanced materials Harvester technology & Power conditioner developments Form factor demonstrators Pre series Field trials Volume manufacturing capability study WP4 AMES assembly (TNO) (Nordson) Advanced materials Flexible foil assembly equipment and process developments WP7 : Dissemination Exploitation (Gas Natural Fenosa) Pilot line Pilot lines Pilot lines 13 EnSO Project Main Presentation December 2016

14 EnSO objectives 14 EnSO Project Main Presentation December 2016

15 EnSO Objectives 1 demonstrate the competitiveness of EnSO energy solutions for powering the autonomous Smart objects of the targeted Smart Society and Smart Health key applications disseminate EnSO energy solutions with easy to use demonstration kits, and support autonomous smart objects prototyping in a large number of use cases, to foster the take up of emerging markets develop high reliability assembly technologies of shapeable micro batteries, energy harvester and power management building blocks for Autonomous Micro Energy Sources AMES develop and demonstrate very high capacity (> 20 mah) and very high density (> 300Wh/l), low profile, shapeable, long life time, rechargeable micro battery product family (multiple voltages, low internal resistance, short circuit tolerant, high temperature assembly) develop customizable smart recharge and energy harvesting enabling technologies with adequate power conditioner IP blocks for Autonomous Micro Energy Source AMES demonstrate and evaluate the AMES design and manufacturing capability based on generic key enabling building blocks (storage, harvesting and power conditioning) for smart autonomous microsystems 15 EnSO Project Main Presentation December 2016

Objectives 1 & 2 Demonstrate the competitiveness of EnSO energy solutions

with easy to use demonstration kits, and support autonomous smart objects

emerging markets Through > 15 use cases ST Enfilm Batteries ST Wireless

PMB STEVAL ISB038V1 SOLEMS PV ENERBEE Motion based O flexx TEG EFL700AF39

56 MHz 20mW @ 3mm based on M24LR04E R (Rx) and STBC15A (PMIC) Low frequency

(Rx) solar panel on glass support outdoor light : 5mW per cm² artificial

5 mj per rotation Low running torque Adjustable voltage output 100 x 16 mm²

16 Objectives 1 & 2 Demonstrate the competitiveness of EnSO energy solutions for powering the autonomous Smart objects Disseminate EnSO energy solutions with easy to use demonstration kits, and support autonomous smart objects prototyping in a large number of use cases, to foster the takeup of emerging markets Through > 15 use cases ST Enfilm Batteries ST Wireless Smart Charger (ST Evaluation kits) Harvester (Samples) (Samples) EFL1 NFC PMB STEVAL ISB038V1 SOLEMS PV ENERBEE Motion based O flexx TEG EFL700AF39 (Gen 1.01) NFC wireless charger NFC MHz 3mm based on M24LR04E R (Rx) and STBC15A (PMIC) Low frequency wireless charger Qi/PMA KHz 1W based on STWBC WA (Tx) and STWLC04 (Rx) solar panel on glass support outdoor light : 5mW per cm² artificial light : 20µW per cm² Speed independent energy generation Up to 0.5 mj per rotation Low running torque Adjustable voltage output 100 x 16 mm² 1mW per delta T x 25.7 mm² / 160 µm thick Alu PET Cover / Nickel Foil MIN : 700 µah per cell 16 EnSO Project Main Presentation December 2016

17 Ophtimalia Smart Object for continuous Intra Ocular Pressure measurements Signal conditioning 17 EnSO Project Main Presentation December 2016

18 Generic Non Form Factor AMES 18 EnSO Project Main Presentation December 2016

AMES Objective 3 : Heterogeneous Integration Develop high

batteries, energy harvester and power management building

Shapeable Conformable Flexible IC integration Flexible thin

19 AMES Objective 3 : Heterogeneous Integration Develop high reliability assembly technologies of shapeable micro batteries, energy harvester and power management building blocks for Autonomous Micro Energy Sources AMES Customizable Shapeable Conformable Flexible IC integration Flexible thin chip foil package prepared at 19 EnSO Project Main Presentation December 2016

AMES Objective 3 : Heterogeneous Integration Technology Start End TRL START / TRL END Very few materials Enhanced material

materials Enhanced mechanical properties Pilot line for pre series operational with a ready for industrialization process

processes Processes partially available in Lab with the SOA materials for a limited variety of components Pilot line for pre

20 AMES Objective 3 : Heterogeneous Integration Technology Start End TRL START / TRL END Very few materials Enhanced material set TRL4/TRL8 compatible with low compatible with low temperature assembly and temperature and high achieving the expected productivity assembly. performances Materials for low temperature & High productivity assembly AMES Printed substrate Demonstrated in Lab with SOA materials Enhanced mechanical properties Pilot line for pre series operational with a ready for industrialization process TRL4/TRL8 Pilot line : AMES substrate preparation (inkjet print) Roth and Rau and TNO The Netherlands AMES adaptive Assembly processes Processes partially available in Lab with the SOA materials for a limited variety of components Pilot line for pre series operational with a ready for industrialization process suitable for multiples AMES configurations TRL4/TRL8 Pilot line : Heterogenous assembly & packaging, Nordson and TNO The Netherlands 20 EnSO Project Main Presentation December 2016

21 Objective 4 : EnFilm rechargeable µbatteries EnFilm as Energy Film 24kAh (7104 * 3.6Ah) 50~100Ah 1~3Ah 1 20mAh 1Ah = 1 Ampere during over 1 hour 21 EnSO Project Main Presentation December 2016

free format Standalone stacking (x 2) Fusion stacking EnSO start / end TRL HV0 3.9 V 0,7 mah 30 Wh/l NO YES (1.4 mah) HV1 3.9 V 2,5 mah 100 Wh/l NO YES ( 5.0 mah) HV2 3.9 V 3 mah 130 Wh/l YES YES ( 6.

22 Objective 4 : EnFilm rechargeable µbatteries Develop and demonstrate very high capacity (> 20 mah) and very high density (> 300Wh/l), low profile, shapeable, long life time, rechargeable micro battery product family (multiple voltages, low internal resistance, short circuit tolerant, high temperature assembly) Microbattery routes Nominal voltage Capacity* Standalone Energy density narrow / free format Standalone stacking (x 2) Fusion stacking EnSO start / end TRL HV0 3.9 V 0,7 mah 30 Wh/l NO YES (1.4 mah) HV1 3.9 V 2,5 mah 100 Wh/l NO YES ( 5.0 mah) HV2 3.9 V 3 mah 130 Wh/l YES YES ( 6.0 mah) HV3 3.9 V 3 mah 300 Wh/l YES NO YES (20 mah) HV3 (ultra) 3.9 V 5 mah 500 Wh/l YES NO YES (300 mah) N0 7 / 8 NO 6 / 8 NO 4 / 8 LV1 3.0 V 0.7 mah TBD** YES YES YES 3 / 8 LV2 1.5 V 0.7 mah TBD** YES YES YES 3 / x 2.5 cm 2 equivalent area (**)at EnSO project start Pilot line : Thin Film Microbattery, ST Tours France 3 / 8 3 / 4 22 EnSO Project Main Presentation December 2016

EnFilm rechargeable full Solid State lithium thin film battery 2.

charge Fast charge, full capacity in less than 30 min Robust: extended storage and cycle life time

versatile form factor Flexible: compliant to IEC10373 Capacity 700 µah Operating voltage 3.0-4.

23 EnFilm rechargeable full Solid State lithium thin film battery 2.54mm Combines characteristics of capacitors & batteries : Flat discharge curve Constant voltage charge Fast charge, full capacity in less than 30 min Robust: extended storage and cycle life time Safe: no burning, no explosion Stackable: possibility to increase the capacity Shapeable: versatile form factor Flexible: compliant to IEC10373 Capacity 700 µah Operating voltage V Lifetime: 10 years / 4000 cycles Thickness: 220 µm Footprint: 25.7 x 25.7 mm2 2.54mm 11.5mm 6.4mm 23 EnSO Project Main Presentation December 2016

24 Objective 5 : Energy Harvesting solutions Develop customizable smart recharge and energy harvesting enabling technologies with adequate power conditioner IP blocks for Autonomous Micro Energy Source AMES O-Flexx Power Strap, vertical module design Pilot lines : PV Energy Harvesting, Solems France Thermal TEG Energy harvesting, O Flexx Germany Mechanical Energy harvesting, Enerbee France 24 EnSO Project Main Presentation December 2016

Objective 6 : CoDesign Platform & Pre Series Manufacturing Implementation Demonstrate and evaluate the AMES design and manufacturing capability based on generic key enabling building blocks

lines Be Ready for high quality fabrication level Locations Microbattery pilot line PV Solems pilot line Thermal harvester pilot line Mechanical harvester pilot line Heterogenous assembly pilot

25 Objective 6 : CoDesign Platform & Pre Series Manufacturing Implementation Demonstrate and evaluate the AMES design and manufacturing capability based on generic key enabling building blocks (storage, harvesting and power conditioning) for smart autonomous micro systems Design tool kits Generic & Adaptable building blocks technologies to serve a large window of Smart Objects Pilot lines Be Ready for high quality fabrication level Locations Microbattery pilot line PV Solems pilot line Thermal harvester pilot line Mechanical harvester pilot line Heterogenous assembly pilot line Printed substrate pilot line ST Microelectronics France Solems France O Flexx Germany Enerbee France Nordson and TNO The Netherlands Roth and Rau The Netherlands 25 EnSO Project Main Presentation December 2016

26 EnSO Design Workflow Smart Objects / AMES / Building blocks WP6 : Autonomous Smart Objects prototyping and demonstration Autonomous Smart Object requirements Autonomous Smart Object design WP5 : AMES co design and manufacturing capability AMES Design Platform High Level co design Coordination & alignment WP2 Rechargeable MicroBattery Design Tool Kit Low level design WP3 Energy Harvesting / Smart Charging Design Tool Kit Low level design WP4 AMES assembly Design Tool Kit Low level design 26 EnSO Project Main Presentation December 2016

27 EnSO Developments and Validation workflow Smart Objects / AMES / Building blocks Prototyping & Pre Series WP6 : Autonomous Smart Objects prototyping and demonstration Non Form Factor Demonstrators Form Factor Demonstrators Pre series Field Trials WP5 : AMES co design and manufacturing capability AMES Prototypes AMES pre series implementation WP2 Rechargeable MicroBattery Technological. Development Pilot lines WP3 Energy Harvesting / Smart Charging Technological. Development Pilot lines WP4 AMES assembly Technological. Development Pilot lines 27 EnSO Project Main Presentation December 2016

28 EnSO Demonstration strategy Energy harvesting Demonstration each year 4 design loops based on 4 revisions of Smart Objects Requirements From Non Form Factors to Form Factors Power conditionning Non Form Factor Demontrator Form Factor Demonstrator Energy Storage Smart energy charger Electrical evaluation Physical integration use case validation 28 EnSO Project Main Presentation December

29 Summary 29 EnSO Project Main Presentation December 2016

30 Energy for Smart Objects Autonomous Micro Energy Sources The goal of EnSO is to develop and consolidate a unique European ecosystem in the field of autonomous micro energy sources supporting Electronic European industry to develop innovative products, in particular in IoT markets, through a drastic innovative solution of energy storage. EnSO will bring to market innovative Autonomous Micro Energy Sources (AMES) that will bring definitive differentiation to the autonomous smart systems of the targeted applications. EnSO AMES generic building block technologies will be customizable. As large volume market segments are targeted, EnSO manufacturing challenges will develop high throughput processes that will be versatile enough to produce at the targeted competitive cost customized AMES Pre series implementation TRL8 for technologies The EnSO ecosystem will involve all the value chain from key materials and tools needed to reach expected cost and sufficient volume capabilities, to several demonstrators in different field of application 15 use cases in Smart Society, Smart Health & Smart Production & Mobility sectors TRL6 for Smart Objects 30 EnSO Project Main Presentation December 2016

Thank you for attention! Questions? http://www.enso ecsel.

31 Thank you for attention! Questions? ecsel.eu/ EnSO has been accepted for funding within the Electronic Components and Systems For European Leadership Joint Undertaking in collaboration with the European Union's H2020 Framework Programme (H2020/ ) and National Authorities, under grant agreement n

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