GANOMIC. Disruptive technologies for PPU cost & volume efficiency

Transcription

1 The project leading to this application has received funding from the European Union s Horizon 2020 research and innovation programme under grant agreement No GANOMIC Disruptive technologies for PPU cost & volume efficiency Madrid, Spain, October 24th 2017 Coordinator : D. ANCEL (Safran Electronics & Defense) WP Leader : L. GRIMAUD (Safran Electronics & Defense)

2 CONSORTIUM & PROJECT INTRODUCTION GaN in One Module Integrated Converter 2

3 CONSORTIUM WORK PACKAGE WP1- Consortium Management WP1- Consortium Management WP2- Requirement,plans, exploitation and dissemination WP2- Requirement,plans, exploitation and dissemination WP3-High WP3-High Frequency Frequency Resonant Resonant Soft- Soft- Switching Switching Isolated Isolated 7.5kW 7.5kW Converter Converter WP4- WP4- Digital Digital command command & SW SW integration integration WP5-3D WP5-3D Embedding Embedding structure structure & packaging packaging WP6- WP6-7.5kW 7.5kW Breadboard Breadboard anode anode module module PPU PPU integration integration & tests tests 3

4 MAIN OBJECTIVES 1. Improvement of power performances (power level and power by weight) : Single 7.5 kw building block power module. 2. High voltage management : first step 800 V (dual mode Hall effect) 3. Modularity and configurability : Generic Anode discharge power module with Software digital robust & adaptive control loops. 4. Shrink cost: recurrent cost divided by 3 at PPU level. 4

5 SCHEDULE & PROGRESS KOM: 9/12/2016 TR1: 11/7/2017 5

6 CORE TECHNOLOGIES High frequency soft switching power converter topology : Operating Range (OR) of [250 V, 600 V] x [3 kw, 7.5 kw] Switching frequency up to 1 MHz with GaN transistors Efficiency > 98 % over the whole OR PCB embedding packaging & assembly High power density > 10 kw/l Components w/o hermetic sealing Dielectric up to 1 200V. High reliability and life duration assembly >= C Digital robust controller & observer Removal of power converter analog control loops Robustness to internal parameters tolerance and ageing On-line reprogrammability Versatility to any type of converter command 6

7 KEY TECHNOLOGY ROADMAP Between TRL4 and 5 for the GANOMIC module 7

8 PRELIMINARY RESULTS 1st power converter mock-up in manufacturing process 1st standard of modular planar transformer under characterization PCB embedding Test Vehicles of GaN transistors in thermal cycling test. Robust adaptive control algorithm w/ output current observer set Ti micro-controller SW implementation ongoing Operating point (dual mode) EOR 7.5 kw / 250 V SK 3 kw / 600 V Total losses (Thermal worstcase scenario) < 220 W < 50 W 8

9 TECHNO & IC NEXT STEP FOR SPACE GaN transistors EU availability of 650 V Space qualified transistors Die finishing or packaging standard convergence for PCB embedding (based on GANOMIC outputs) Microprocessor EU availability of a real-time high-rate (many cores and space qualified) PCB embedding Evaluation of Qualified material and process for space application (based on GANOMIC outputs). 9

10 LIST AND STATUS OF DELIVERABLES Deliverable Number Deliverable Title WP Number Due Date Foreseen date Status D1.1 Kick off meeting WP1 1 1 Delivered D2.1 Specification of technological activities (HF soft converter, digital command, and 3D packaging) WP2 3 3 Delivered. Reissued (V2) D2.5 Long term technology roadmap (European power GaN devices, HF soft converter, digital command, and 3D packaging) issue 1 WP2 3 3 Delivered D2.8 Project web site available WP2 3 3 Delivered D7.1 DU - Requirement No. 3 WP7 3 3 Delivered D2.9 Dissemination report 2017 WP D3.1 Power converter topology, modelling simulation results WP D1.2 Review 1 minutes WP D1.4 Periodic report for commission issue 1 WP D2.2 Specification of final converter prototype WP D2.6 Long term technology roadmap (European power GaN devices, HF soft converter, digital command, and 3D packaging) issue 2 WP D4.1 RCA modelling and simulation results WP D5.1 Test vehicles characterisation results and technology trade WP D2.3 Validation and verification plan of technological activities (HF soft converter, digital command, and 3D packaging) WP D2.4 Validation and verification plan of system coupling on BBM WP D3.2 1st artwork power test results WP D4.2 HiL and PiL test results WP D2.10 Dissemination report 2018 WP D1.3 Review 2 minutes of meeting WP D3.3 2nd artwork prototype (embedded) power test results WP D5.2 Functionality test of embedded power converter WP D6.1 Thruster system coupling functional test plan WP D5.3 Reliability test of embedded power converter WP D4.3 Integration with power converter test results WP D5.4 Thermal modelling, simulation results and experimental results WP D5.5 Thermo-mechanical modelling, simulation and experimental results WP D1.5 Periodic report for commission issue 2 WP D2.7 Long term technology roadmap (European power GaN devices, HF soft converter, digital command, and 3D packaging) issue 3 WP D2.11 Dissemination report 2019 WP D3.4 Temperature characterization test results WP D6.2 Thruster system coupling functional test results WP D5.6 Hybrid filter modelling and simulation results WP

11 MEETINGS WITH PSA Milestone Number Milestone Title WP Number MS1 Kick off meeting (*) WP1 MS2 Technical Review 1 WP1 MS4 Periodic review WP1 MS9 Tech review 2 WP1 MS16 Final review WP1 Lead beneficiary Date Means of Verification Status Safran Electronics & Defense Safran Electronics & Defense Safran Electronics & Defense Safran Electronics & Defense Safran Electronics & Defense M1 M6 M15 M25 M36 D1.1: KOM Minutes of Meeting Technical review with EC and PSA, Safran Electronics & Defense Massy (France) D1.2; Technical review with EC and PSA, Safran Electronics & Defense Massy D1.3; Technical review with EC and PSA, TU Berlin (Germany) TBC D1.5; Technical review with EC and PSA, SITAEL (Italy) TBC Held 9/12/2016 Held 11/07/2017 Next Review: Periodic Review (M15) (*): For information; PSA did not attend KOM Meeting 11

12 STATEMENTS ABOUT ETHICS AND SECURITY Dual-use global risk (EC regulation ref. 2009/428, Community regime for the control of exports, transfer, brokering and transit of dual-use items) Analysis confirms that GaNOMIC is a civil good, not controlled for dual-use However, its performances have to be monitored during the implementation phase and especially at the end of WP2 (Requirements) in order to check that the specified performances still don t match the ones of section 3A001.h of EC Regulation 12

13 STATEMENTS ABOUT ETHICS AND SECURITY Dual-use deliverables risk The risk wrt dual-use has been assessed for each deliverable of the project, and mitigations actions have been proposed This analysis confirms that no deliverable of the project needs to be controlled for dualuse However, it appears a constraint that must be added in the requirements phase (WP2) so that the status remains unchanged for dual-use during implementation. GaNOMIC deliverables Dual-use analysis for GaNOMIC Number Deliverable Number Deliverable Title WP Number Potential risk Risk Analysis Risk mitigation measures D6 D2.1 Specification of technological activities (HF soft converter, digital command, and 3D packaging) WP2 No No risk for deliverable. Ref. to EC 2009/428 GaNOMIC risk analysis of section 3A001.h for the justification of the following mitigation measures: The specifications shall include requirements for a maximum junction temperature of GaN transistors lower than 215 C. Such requirement prevents GaNOMIC hardware containing GaN transistors from being controlled as dual-use items. D7 D2.2 Specification of final converter prototype WP2 No Same as D2.1 Same as D2.1 13

14 STATEMENTS ABOUT ETHICS AND SECURITY Security Statement about activities and information / background Does the project include activities or results raising security issues? NO Does the project include EU-classified information as background or results? NO Analyses and conclusions are included in D7.1 deliverable 14