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1 Danfoss EMC-lab. Subj: PAJ WIO Sensor 200. Marine EMC test Technical report GS-VTTE Author: K. Christiansen Sign: Replace: Date: Page 1 of 28 Sent to: Tim Flintholm Fink, PAJ Systemteknik EMC-lab Summary: External power supply failure, Power supply variations page 3 The EUT are complying with: ICAS E10 section 3 and 4, DC supply. Non battery supply conditions ESD, electro static discharge page 3 The EUT's are complying with: ICAS E10 section 13, 6 kv contact discharge, 8 kv air discharge. RF radiated immunity 0,08-2 GHz page 4 The EUT's are complying with: ICAS E10 section 14, 10 V/m 1000 Hz 80% AM. Conducted low frequncy immunity 50 Hz - 10 khz page 8 The EUT's are complying with: ICAS E10 section 15. Conducted RF immunity 0,15-80 MHz page 8 The EUT's are complying with: ICAS E10 section 16, 10 Vrms 1000 Hz 80% AM. Burst transients immunity page 13 The EUT's are complying with: ICAS E10 section 17, 2 kv. Surge transients immunity page 13 The EUT's are complying with: ICAS E10 section 18, 1 kv. RF radiated emission 0,03-2 GHz page 14 The EUT's are complying with: ICAS E10 section 19, general power distribution zone. RF conducted emission 0,01-30 MHz page 17 The EUT's are complying with: ICAS E10 section 20, general power distribution zone Assignment: To test the EUT according to Delta Draft test programme A and ICAS E Specification according to datasheet PAJ Iout +/- 3% equal to +/- 480uA No change of alarm relay output's Subject: EUT: PAJ WIO sensor 200 marked #0003, sw
2 Danfoss EMC-lab Page 2 Test setup: The test's where carried out at Danfoss EMC lab during the period Radiated test where carried out at TDC Tpl test site in Aarhus Test setup according to ICAS E10. Sensor applied to: atmospheric air. Supply voltage: 24 Vdc Alarm relay output are connected to a resistor network + 24 VDC so that: Relay1 ON and Relay2 OFF = 12 V Relay1 ON and Realy2 ON = 8 V Relay1 OFF and Realy2 OFF = 24 V List of instruments at page 17 Picture of testsetup at page 18-28
3 Danfoss EMC-lab Page 3 Power supply variations Test is carried out as specified in E10 section 3 and 4, DC supply requirements. Voltage ripple frequency and wave shape is not specified in E10 section 4; 50Hz sine is used. Cycle time and wave shape of Voltage cyclic variation is not specified in E10 section 4; 0.5 Hz square wave is used. Duration of DC-supply test is not specified in E10 section 4; test duration of 1 minute is used in all tests. Test equpment: AC source HP6813A QK SW/PC QK Tested as non-battery supply. Tests Test levels Observed output deviations before /after variation E10-3 : Supply failure (3 * 30 sec dropouts within 5 min.) 0 VDC ok E10-4: Voltage tol. Cont +10% 26,4 VDC ok E10-4: Voltage tol. Cont -10% 21,6 VDC ok E10-4: Voltage cyclic var. +5% 25,2 VDC ok 0,5Hz square wave E10-4: Voltage cyclic var. -5% 22,8 VDC ok 0,5Hz square wave E10-4: 10% voltage ripple 10 % 24 VDC ok + 2,4 Vrms 50Hz ripple Result: Test passed. ESD, electro static discharge Test equipment: Keytek minizap 15 ICAS E10 section 13 Test setup according to IEC EUT are exposed to 10 discharge of each polarity, between each discharge the charge is removed from the EUT. Testvalue is 6 kv for contact mode and 8 kv for air mode. EUT are placed on 10 cm isolated support. Result: Test passed
4 Danfoss EMC-lab Page 4 RF immunity 0,08-2 GHz Test setup according to E10 section 14, test distance 3 m, anechoic chamber. Cable length approx. 5 m. Test level is 10 V/m, 1000 Hz 80 % AM Results: Test passed Telelaboratoriet RF Radiated Immunity DC current Date : 10 Sep 2009 Time: 11:09:50 Annex no. : Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL I out 8.2m 8m 7.8m 7.6m 7.4m 7.2m 7m 6.8m 6.6m 6.4m 6.2m 6m m k Rec. signal, Hor Rec. signal, Ver X-axis: Frequency [MHz] Y-axis: Level [A] Measurement conditions: Recorded signal: DC current Test setup... : Ant, 80 to 1000 MHz, 500W, EMCO Bilog Test level... : 15 V/m Cal. file #1. : HF17H Freq. step... : 1 % Cal. file #2. : HF17V Delay... : 1 s Cal. ID... : 78/16/3, 78/16/3 Modu. source. : Internal Modu. level.. : 80 % Modu. freq... : 1000 Hz Meas. offset. : 0
5 Danfoss EMC-lab Page 5 Telelaboratoriet RF Radiated Immunity DC voltage Date : 10 Sep 2009 Time: 11:23:40 Annex no. : Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL Relay output 12 V = Relay1 ON 8 V = Relay2 ON k Rec. signal, Hor Rec. signal, Ver X-axis: Frequency [MHz] Y-axis: Level [V] Measurement conditions: Recorded signal: DC voltage Test setup... : Ant, 80 to 1000 MHz, 500W, EMCO Bilog Test level... : 15 V/m Cal. file #1. : HF17H Freq. step... : 1 % Cal. file #2. : HF17V Delay... : 1 s Cal. ID... : 78/16/3, 78/16/3 Modu. source. : Internal Modu. level.. : 80 % Modu. freq... : 1000 Hz Meas. offset. : 0
6 Danfoss EMC-lab Page 6 Telelaboratoriet RF Radiated Immunity DC voltage Date : 10 Sep 2009 Time: 12:18:47 Annex no. : Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL Relay output 12 V = Relay1 ON 8 V = Relay2 ON k 0 Rec. signal, Hor Rec. signal, Ver 2k X-axis: Frequency [MHz] Y-axis: Level [V] Measurement conditions: Recorded signal: DC voltage Test setup... : Horn antenna 1 to 2 GHz Test level... : 10 V/m Cal. file #1. : HF15H Freq. step... : 1 % Cal. file #2. : HF15V Delay... : 1 s Cal. ID... : 87/16/10, 87/16/10 Modu. source. : Internal Modu. level.. : 80 % Modu. freq... : 1000 Hz Meas. offset. : 0
7 Danfoss EMC-lab Page 7 Telelaboratoriet RF Radiated Immunity DC current Date : 10 Sep 2009 Time: 12:23:10 Annex no. : Object : PAJ WIO Sensor 200 Report no.: Object no.: 0003 Signature : SHALL I output 8.2m 8m 7.8m 7.6m 7.4m 7.2m 7m 6.8m 6.6m 6.4m 6.2m 6m 1k 5.8m 2k Rec. signal, Hor Rec. signal, Ver X-axis: Frequency [MHz] Y-axis: Level [A] Measurement conditions: Recorded signal: DC current Test setup... : Horn antenna 1 to 2 GHz Test level... : 10 V/m Cal. file #1. : HF15H Freq. step... : 1 % Cal. file #2. : HF15V Delay... : 1 s Cal. ID... : 87/16/10, 87/16/10 Modu. source. : Internal Modu. level.. : 80 % Modu. freq... : 1000 Hz Meas. offset. : 0
8 Danfoss EMC-lab Page 8 Conducted low frequency immunity 50Hz 10kHz Setup as specified in E10 section 15 Frequency is swept from 50Hz to 10 khz with a sweep duration time of 300 sec. LF signal from KEPCO power amp + function generator Agilent 33120A 3 Vrms Results: 0 Vrms Iout = 7,85 ma 3 Vrms 50 Hz - 10 khz Iout = 7,85 ma No action of alarm relays Test passed. Conducted RF immunity 0,15-80 MHz ICAS E10 section 16, 15 Vrms 1000 Hz 80% AM. EUT's where placed on 10 cm isolated support and housing terminated to groundplane. Results: Max deviation of Iout = +96 ua No alarm relay actions Test passed
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15 Danfoss EMC-lab Page 15 Burst transients immunity ICAS E10 section 17, testlevel 2 kv. Testsetup according to IEC Test equipment NSG 1025 Coupling method: clamp EUT's are placed on 10 cm isolated support The shielded power/ Iout is exposed to 2 kv The shielded alarm relay output is exposed to 2 kv Observation time at each polarity: 5 min. Result: Deviation of Iout < 100 ua No alarm relay actions Test passed Surge transients immunity ICAS E10 section 18, testlevel 1 kv for Asym mode and 0,5 kv for diff. mode. Testsetup according to IEC for shielded cable, no test method is stated i IACS E10 for shielded cables. Test equipment Hafely PC-6-288, FP20/3-3 Cables are extended to 20m and transients are exposed through 20m of the cable screen. Generator impedance 2 ohm EUT's are placed on 10 cm isolated support 5 transients of each polarity Peak impulse current and peak voltage are observed during test Impulse voltage setting 0,5 kv 0,39-0,44 kv Peak and A peak Impulse voltage setting 1 kv 0,9-0,91 kv peak and A peak Values varies with impulse polarity No change in values indicates breakdown of any components Result: Deviation of Iout < 100 ua No alarm relay actions Test passed
16 Danfoss EMC-lab Page 16 RF radiated emission 0,03-2 GHz ICAS E10 section 19, general power distribution zone. Test setup according to Cispr 16-1 and E10, measuring distance 3m, anechoic chamber, Tpl testlab Aarhus. Cable length approx. 5 m. Measuring detector is Peak giving the highest possible value (shortest measuring time). Frequency range 0,15-30 MHz Measuring procedure as described in GL Guidelines Part 7 chapter 2 section 22 Magnetic field is measured and compared to limit values for E-field subtracted by 51,5 db giving new limit values for general power distribution zone. Result: Test passed 60 TELELABORATORIET EMISSION LEVEL[ dbua/m] PEAK RADIATED EMISSION 10 Sep :04:08 LOOP. 3m 40 PAJ WIO Sensor 200 #0003 SW: antenna parallel SHALL 20 0 Limit FREQUENCY [MHz]
17 Danfoss EMC-lab Page TELELABORATORIET EMISSION LEVEL[ dbua/m] PEAK RADIATED EMISSION 10 Sep :10:23 LOOP. 3m 40 PAJ WIO Sensor 200 #0003 SW: antenna vinkelret SHALL 20 0 Limit FREQUENCY [MHz] 100 TELELABORATORIET EMISSION LEVEL[ dbuv/m] PEAK RADIATED EMISSION 10 Sep :26:57 BILOG 3m PAJ WIO Sensor 200 #0003 SW: SHALL Limit FREQUENCY [MHz]
18 Danfoss EMC-lab Page TELELABORATORIET EMISSION LEVEL[ dbuv/m] PEAK 10 Sep :47:17 RADIATED EMISSION EMCO horn 3m 100 PAJ WIO Sensor 200 #0003 SW: antenna horizontal SHALL FREQUENCY [MHz] 120 TELELABORATORIET EMISSION LEVEL[ dbuv/m] PEAK 10 Sep :40:20 RADIATED EMISSION EMCO horn 3m 100 PAJ WIO Sensor 200 #0003 SW: antenna vetical SHALL FREQUENCY [MHz]
19 Danfoss EMC-lab Page 19 RF conducted emission 0,01-30 MHz ICAS E10 section 20, general power distribution zone Testsetup according to Cispr 16 Result Test passed
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24 Danfoss EMC-lab Page 24 Instruments: At Tpl lab Generator: R&S type SMG-3B no /033 or no /034. Amplifiers: MHz, 1 kw AR type 1000L, no MHz MHz, 500 W AR type 1000M5, no. L Antennas: Biconical MHz EMCO type 3109, no Log. periodic MHz AR type AT1000 no. 9948/134. Amplifiers : 80 MHz MHz, 500 W AR type 1000M5 no. L Antenna: Bilog MHz EMCO type EM-6917, no. JT Software: M Bilog antenna EMCO type 3141, no Antenna preamplifier: Trontech W1.G2H, no. J Spectrumanalyzer: HP type 8566B, no. 2848A17123 or 2637A Quasi-peak adaptor: HP type 85650A, no. 2043A00212 or 2043A Hornantenna: EMCO Model 3115 JT-L Antenna cable: 1 m SUCOFLEX 106 SN 3575/6 Spectrumanalyzer: HP type 8566B, no. 2848A17123 or 2637A Quasi-peak adaptor: HP type 85650A, no. 2043A00212 or 2043A HP-IB optical extender type HP37204 Software: M18404 All instruments at 12 months calibration period. At Danfoss EMC-lab Conducted EMI Reciever setup, QK no HP spectrum analyzer 8568B. HP Quasipeak Adapter 85650A. HP Preselector 85685A. Surge setup, QK-no : Haefely Impulse tester PC Haefely Coupling Filter FP 20/3-3. Keytek Minizap ESD simulator, QK no Fluke signal generator 6060B, QK no Kalmus Amplifier 250LC, QK no HP DMM 34401A, QK no / Schaffner burst generator NSG1025, QK no HP AC/DC power source 6813A, QK no Kepco BOP36-12M, QK Agilent function generator 33120A, QK no Fluke multimeter 87, QK no Fluke multimeter 177, QK no All instruments at 12 months calibration period.
25 Danfoss EMC-lab Page 25 ESD electro static dischage test setup
26 Danfoss EMC-lab Page 26 Radiated immunity setup Radiated emission is similiar except another antenna
27 Danfoss EMC-lab Page 27 Conducted LF immunity test setup
28 Danfoss EMC-lab Page 28 RF conducted test setup
29 Danfoss EMC-lab Page 29 Burst transient test setup
30 Danfoss EMC-lab Page 30 Surge transient test setup
31 Danfoss EMC-lab Page 31 Conducted EMI test setup
TEST SUMMARY Seite 2 von 27. Prüfbericht - Nr.: Test Report No HARMONICS ON AC MAINS RESULT: Passed
17035561 001 Seite 2 von 27 Page 2 of 27 TEST SUMMARY 5.1.1 HARMONICS ON AC MAINS RESULT: Passed 5.1.2 VOLTAGE FLUCTUATIONS ON AC MAINS RESULT: Passed 5.1.3 TERMINAL CONTINUOUS DISTURBANCE VOLTAGE AT RESULT:
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