Turning Operation. Tough Impact Resistant High Cutting Speed. Hard & Tough Impact & Wear Resistant. Medium Cutting Speed

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1 Carbide F149

2 F150 Notes

3 Insert Grade Chart Material Turning Operation Universal Roughing Hard & Wear Resistant Hard & Tough Impact & Wear Resistant Tough Impact Resistant High Cutting Speed Cutting Speed Low Cutting Speed Application Peak Application Range Grade Specfications Uncoated CVD Coated PVD Coated ISO Grade ANSI Grade P Carbon & Alloy Steel DPP30GT X P20-P35 M20-M35 C6-C7 DPC15HT X P10-P25 M10-M25 C6-C7 DPC25UT X P15-P35 M15-M35 C5-C6 DPC35RT X P25-P45 M25-M45 C5 DUP15VT X P10 M10 K10 S10 C3-C8 U Multi Material DUP25UT X P15 M15 K25 S25 C3-C7 DUP35RT X P20 M25 K25 S25 C3-C7 DUC25UT X P25 M25 K25-S25 C2-C6 M Stainless Steel DMC30UT X P35 M35 C5-C6 DKU10HT X M10 K10 S10 C3-C4 DKU25GT X M25 K25 S25 C3-C4 K Cast Iron DKC05HT X K05 P05 M05 N05 S05 C3-C4 DKC10UT X K15 P15 M15 N15 S15 C2-C3 DKC15RT X K25 P25 M25 N25 S25 C1-C2 N Aluminum & Non Ferrous Material S High Temp Alloy DNU10GT X K15 P15 M15 N15 S15 C2-C3 DNX10UT X M10 K10 N10 S10 C2-C4 DNU25GT X K25 P25 M25 N25 S25 C1-C2 DNP25GT X P10 M15 K25-S25 C1-C2 DUP15VT X P10 M10 K10 S10 C3-C4 DUP25UT X P15 M15 K25 S25 C3-C7 DUP35RT X P20 M25 K25 S25 C1-C3 H Hardened Steel DKC05HT X K05 P05 M05 N05 S05 C3-C4 DKU10HT X M10 K10 S10 C2-C4 F151

4 Positive Turning Inserts The GX Style Super Precision Ground Positive Inserts For Precise Turning and Boring Applications The GX Style Super Precision Ground Positive Inserts are ground with a very close tolerance of less than.0003 TIR. This close tolerance assures inserts have accurate indexing and repeatability every time the insert is changed, making the turning operation simple and precise. No off-setting is required when changing the insert. The GX Style Super Precision Ground Positive Inserts have a 12 positive, sharp, precise and ground cutting rake angle and nose radius. A minimized contact of the cutting edge with the machined surface reduces friction, heat, cutting force and vibration while maximizing surface finish and machining tolerances. 12 Ground Cutting Rake Relief Angle 5º, 7º, 15º Relief Angle The GX Style Positive Turning Inserts are available in 5, 7 and 15 relief cutting angles. Geometry The GX Style Positive Turning Inserts are available in 80, 55, and 35 Diamond and 60 Triangle. These geometries cover all possible precision turning and boring applications. Super Precision Positive Ground Turning Inserts Universal Roughing DUP25UT DUP35RT Description ANSI R.H. L.H. Price R.H. L.H. Price CDGX-UEF CDGX UEFR/L $ $ Diamond CDGX UEFR/L Universal CDGX UEFR/L CDGX UEFR/L CPGX-UEF CPGX UEFR/L Diamond CPGX UEFR/L Universal DCGX-UEF DCGX UEFR/L Diamond Universal VBGX-UEF VBGX-221-UEFR/L Diamond VBGX-331-UEFR/L Universal VBGX-332-UEFR/L VCGX-UEF VCGX-221-UEFR/L Diamond VCGX-331-UEFR/L Universal VCGX-332-UEFR/L F152

5 Positive Turning Inserts Precision Positive Ground Turning Inserts General Universal Roughing Description ANSI DNU10GT Price DUP15VT Price DUP25UT Price DUP35RT Price CCGT-UEU CCGT UEU $ $ $ $ Diamond CCGT UEU Universal CCGT-431-UEU CCGT-432-UEU CPGT-UEU CPGT UEU Diamond CPGT UEU Universal CPGT UEU CPGT UEU DCGT-UEU DCGT UEU Diamond DCGT UEU Universal DCGT UEU DCGT-431-UEU DCGT-432-UEU TCGT-UEU TCGT UEU Triangle TCGT UEU Universal TCGT UEU TCGT UEU TPGT-UEU TPGT UEU Triangle TPGT UEU Universal VBGT-UEU VBGT-221-UEU Diamond VBGT-331-UEU Universal VBGT-332-UEU VBGT-UEU VCGT-221-UEU Diamond VCGT-331-UEU Universal VCGT-332-UEU WCGT-UEU WCGT UEU Trigon WCGT UEU Universal WCGT UEU WCGT UEU WCGT UEU F153

6 Positive Turning Inserts Precision Positive Ground Turning Inserts General Roughing Description ANSI DKU10HT Price DUP15VT Price DUP35RT Price CDGW-KEU CDGW KEU $ $ $ Diamond CDGW KEU Universal CDGW KEU CDGW KEU CCGW-KEU/ CCMW-KEU CCGW KEU Diamond CCGW KEU Universal CCMW KEU CCMW-431-KEU CCMW-432-KEU CPGW-KEU CPGW KEU Diamond CPGW KEU Universal CPGW KEU CPGW KEU CPGW KEU DCGW-KEU/ DCMW-KEU DCGW KEU Diamond DCMW KEU Universal DCMW KEU SCMW-KEU SCMW KEU Square SCMW-431-KEU Universal TCGW-KEU/TCMW-KEU TCGW KEU Triangle TCGW KEU Universal TCMW KEU TCMW KEU TPGW-KEU TPGW KEU Triangle TPGW KEU Universal TPGW KEU VBGW-KEU VBGW-221-KEU Diamond VBGW-331-KEU Universal VBGW-332-KEU VCGW-KEU VCGW-221-KEU Diamond VCGW-331-KEU Universal VCGW-332-KEU F154

7 Positive Turning Inserts Molded Positive Turning Inserts For Steel Description ANSI DPC15HT Price DPC25UT Price CCMT-PEF CCMT PEF $ $ Diamond CCMT PEF CCMT-PEM CCMT PEM Diamond CCMT PEM CCMT PEM DCMT-PEF DCMT PEF Diamond DCMT PEF DCMT-PEM DCMT PEM Diamond DCMT PEM TCMT-PEF TCMT PEF Triangle TCMT PEF TCMT PEF TCMT-PEM TCMT PEM Triangle TCMT PEM TCMT PEM TCMT PEM VBMT-PEF VBMT-331-PEF Diamond VCMT-PEF VCMT-331-PEF Diamond VCMT-PEM VCMT-331-PEM Diamond VCMT-332-PEM VCMT-PEF WCMT PEF Trigon Precision Positive Ground Turning Inserts For Aluminum General Universal Description ANSI DNU10GT Price DNX10UT Price CCGT-NFU CCGT NFU $ $ Diamond CCGT NFU Universal CCGT NFU DCGT-NFU DCGT NFU Diamond DCGT NFU Universal DCGT NFU VCGT-NFU VCGT-221-NFU Triangle VCGT-331-NFU Universal VCGT-332-NFU F155

8 Negative Turning Inserts Molded Negative Turning Inserts For Steel Universal Roughing Description ANSI DPC15HT DPC25UT DPC35RT Price CNMG-PEF CNMG-431-PEF $ Diamond CNMG-PEM CNMG-432-PEM Diamond CNMG-PER CNMG-432-PER Diamond CNMG-433-PER Roughing DNMG-PEF DNMG-331-PEF Diamond DNMG-431-PEF DNMG-PEM DNMG-332-PEM Diamond DNMG-432-PEM DNMG-PER DNMG-432-PER Diamond Roughing Extra Extra Heavy Extra Heavy Roughing Roughing in difficult Heavy Roughing with Interrupted Cut & unstable work conditions Description ANSI DPC15HT Price DPC25UT DPC35RT Price CNMH-PSH CNMM-432-PSH $ $ Diamond CNMM-433-PSH Heavy Duty Roughing CNMM-543-PSH CNMM-544-PSH CNMM-643-PSH CNMM-644-PSH CNMM-646-PSH SNMH-PSH SNMM-432-PSH Square SNMM-433-PSH Heavy Duty Roughing SNMM-543-PSH SNMM-544-PSH SNMM-643-PSH SNMM-644-PSH SNMM-646-PSH SNMM-648-PSH F156

9 Negative Turning Inserts Molded Negative Turning Inserts For Steel Universal Roughing Description ANSI DPC15HT DPC25UT DPC35RT Price TNMG-PEF TNMG-331-PEF $ Triangle TNMG-PEM TNMG-332-PEM Triangle VNMG-PEF VNMG-332-PEF Diamond VNMG-PEM VNMG-332-PEM Diamond WNMG-PEM WNMG-332-PEM Trigon WNMG-432-PEM WNMG-PER WNMG-432-PER Trigon Roughing Molded Negative Turning Inserts For Stainless Steel Roughing Description ANSI DMC30UT DMC30UT DMC30UT Price CNMG-MEF CNMG-431-MEF $ Diamond CNMG-MEM CNMG-432-MEM Diamond CNMG-MER CNMG-433-MER Diamond Roughing DNMG-MEF DNMG-331-MEF Diamond DNMG-MEM DNMG-332-MEM Diamond DNMG-432-MEM DNMG-MER DNMG-443-MER Diamond Roughing WNMG-MEF WNMG-331-MEF Trigon WNMG-431-MEF WNMG-MEM WNMG-432-MEM Trigon WNMG-MER WNMG-432-MER Trigon Roughing F157

10 Negative Turning Inserts Negative Ground Turning Inserts For Multi-Materials General Universal Roughing Description ANSI DNU10GT Price DUP15VT Price DUP25UT Price DUP35RT Price CNGG-SEF CNGG-431-SEF $ Diamond CNGG-432-SEF $19.20 CNMG-SEM CNMG-431-SEM $ $ Diamond CNMG- 432-SEM DNMG-SEM DNMG-431-SEM Diamond DNMG-432-SEM VNMG-SEF VNMG-331-SEF Diamond VNMG-332-SEF Negative General Purpose Economy Inserts For Multi-Materials General Purpose Description ANSI DUC25UT Price CNMG-EG CNMG-432-EG $ Diamond General Purpose DNMG-EG DNMG-432-EG Diamond General Purpose TNMG-EG TNMG-321-EG Triangle TNMG-331-EG General Purpose TNMG-332-EG TNMG-432-EG VNMG-EG VNMG-331-EG Diamond VNMG-332-EG General Purpose VNMG-432-EG VNMG-433-EG F158

11 Negative Turning Inserts Turning Inserts For Cast/Ductile Iron Description ANSI DKC10UT Price DKC15RT Price SNMA-KEU SNMA-432-KEU $ $13.48 Square SNMA-432-KEU General Purpose SNMA-432-KEU SNMA-432-KEU SNMA-432-KEU TNMA-KEU TNMA-332-KEU Triangle TNMA-333-KEU General Purpose TNMA-434-KEU WNMA-KEU WNMA-432-KEU Trigon WNMA-433-KEU General Purpose CNMG-KER CNMG-432-KER Diamond CNMG-433-KER Roughing CNMG-434-KER CNMG-543-KER CNMG-544-KER DNMG-KER DNMG-432-KER Diamond DNMG-433-KER Roughing DNMG-442-KER DNMG-443-KER SNMG-KER SNMG-432-KER Square SNMG-433-KER Roughing SNMG-643-KER SNMG-644-KER WNMG-KER WNMG-432-KER Trigon WNMG-433-KER Roughing F159

12 Carbide Inserts Carbide-Tipped Single Point Brazed Tool Bits Right hand cuts from right to left Left Hand cuts from left to right Style AR, C-6 Right Hand Style AR, C-6 Left Hand Tool Tool Size OAL Style Item # Price (ea.) Style Item # Price (ea.) 1/4 2 AR-4 TT $2.53 AL-4 TT $2.53 5/16 2-1/4 AR-5 TT AL-5 TT /8 2-1/2 AR-6 TT AL-6 TT /2 3-1/2 AR-8 TT AL-8 TT /8 4 AR-10 TT AL-10 TT Style C, C-6 Size OAL Tool Style Item # Price (ea.) 3/8 2-1/2 C-6 TT $3.41 1/2 3-1/2 C-8 TT Style D, C-6 Size OAL Tool Style Item # Price 3/8 2-1/2 D-6 TT $3.41 1/2 3-1/2 D-8 TT Style E, C-6 Size OAL Tool Style Item # Price 1/4 2 E-4 TT $2.53 3/8 2-1/2 E-6 TT /2 3-1/2 E-8 TT F160

13 Ceramics WA1 Whisker-Reinforced Ceramic for High Temperature Alloys Feature Best flank wear resistance at high speed Best notch wear resistance compared to competitor s whisker-reinforced ceramics Increased toughness compared to competitor s whisker-reinforced ceramics Recommended work materials High temperature alloys (Nickel and Cobalt based alloys) Stellites Hardened stainless steels Hardened steels with interrupted cuts Recommended applications Grade Cutting speed (SFM) Feed rate (IPR) Depth of cut (INCH) Rough no scale Finish & Semi finish Profiling Grooving Note: WA1 works well in applications where more wear resistance is needed at high cutting speeds. Also, WA1 works well where chatter is caused by too much cutting pressure. F161

14 Ceramics WA1 Shape Item No. Price CNG 432 T0220 $35.25 T T T T T T T CNGA 431 T T T T T T T T T T T T DNG 432 T T T T T T DNGA 431 T T T T T T T T T RCGX 23 T T E T T E T T Z RNG 43 T T E T T Z T T T RPG 21.5 T T T T Z RPGX 23 T E T T E T T Shape Item No. Price SNG 432 T0220 $35.84 T T T T T T T T Z T T Z SNGA 432 T T T T T TNG 332 T T T T T T T T TNGA 432 T TPG 322 T T VDB 250 B031 T B031 EX B062 EX B031 EX B062 EX VDB 250 RB T VGW EX EX EX EX EX EX T T Z Z EX EX EX EX EX T VGW 4125R EX R EX R EX R EX R EX R EX R EX VNGA 332 T T T WNGA 431 T T T F162

15 Ceramics Aluminum Oxide - TiC Ceramic for Hardened Steels HC2 HC2 consists of properly proportioned aluminum oxide and titanium carbide (Al 2 O 3 +TiC) sintered under pressure. The resulting product is stable over a vast range of machining conditions. HC2 is a general purpose ceramic which works well in a wide range of cutting applications. ZC4 ZC4 is a (TiN-coated) premium grade ceramic with the finest grain size of all the NTK ceramic grades. ZC4 performs the best in production hard turning steel applications from (HRC55-65). The gold coating makes edge wear easily detectable. Recommended Cutting Conditions (For Turning) Work Material Status and others Machining processes Cutting speed (SFM) Recommendation Gray cast iron After cast-metal High-speed semi HC2 Surface removal finishing & finishing High-hardened Less than HRC ZC4 materials HRC65 or less Mill Rolls HS85 or less Semi-finishing ~500 HC2 and finishing Case Study Insert: RCGX45 Cutting Speed (SFM) 240 Feed (IPR).008 Depth of cut (INCH) Coolant DRY HC2 Ceramic Insert: TNGA333 Cutting Speed (SFM) 300 Feed (IPR).004 Depth of cut (INCH).008 Coolant WET ZC4 CBN F163

16 Ceramics HC2 & ZC4 Shape Item No. HC2 Price ZC4 Price CCGW T0225 $16.02 $ T T T CDH 22 P Q P12010G P P7110B P Q Q CNG 431 T T T T T T T T T T T T T CNGA 431 T T Z T T T Z T T T Z CNGA 433 WL T T Z T T Z T Z T T T Shape Item No. HC2 Price ZC4 Price DNG 432 T0525 $ T T T T T DNGA 431 T T Z T T T Z T T Z S T T T T GKN 3062L R L R L R L R L R LNJ 5464 Q P RCGX 101 P P T P T T T P T T P S P P F164

17 Ceramics HC2 & ZC4 Shape Item No. HC2 Price ZC4 Price RKN 3078L - $ R L R L R L R L R RNG 32 T T T T T T Z P T Z P RPG 32 T T SNG 322 T T T T T T T T T Z T T T S T T U T U T T T T T T Shape Item No. HC2 Price ZC4 Price SNGA 432 T0525 $ Z T Z T SPG 322 T S T T T T TBGE 521 T T TNG 221 T T T T T T T T T T T T T T T T T T Z T Z Z T T T T T F165

18 Ceramics HC2 & ZC4 Shape Item No. HC2 Price ZC4 Price TNGA 321 T0425 $ T Z T Z T Z T T T TP 41 T T TPG 221 T T T T T T T T T T T T T T T TPGE 521 T T T VDB 125 A015 T A015 T A015 T A015 T B015 T B015 T B015 T B015 T B015 T VDB 125 RA T RA T RA T RA T RB T RB T RB T RB T RB T Shape Item No. HC2 Price ZC4 Price VNG 331 T0425 $ T VNGA 331 T T Z T T Z T T Z T WNGA 331 T T T Z T Z T F166

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