almac BA 1008 The ultra-compact bar miller born in watchmaking territory
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1 almac BA 1008 The ultra-compact bar miller born in watchmaking territory
2
3 BA 1008 type Applications Appliques (dial) Bracelet (e.g. precious materials) Small mechanical parts (hinges, lugs) Small movement components almac BA
4
5 BA 1008 The micro bar milling machine and its advantages Control panel on Fanuc CNC swivelling arm 180 accessibility and exceptional visibility of machining and workpiece Excellent swarf management Bar machining Multi-spindle technology ensuring very high productivity Small footprint almac BA
6 BA 1008 Ergonomic with excellent swarf management Bars up to Ø16 mm Up to 3 lateral spindles Sectioning tools Ergonomics The excellent 180 accessibility of the ergonomic machining area, combined with the small footprint of the BA 1008, simplifies the operator's work in terms of safety, comfort and access to mechanical areas during setup. Swarf management This unique construction ensures excellent swarf management, in particular when machining precious materials. 6 almac BA 1008
7 maximum profitability guaranteed 2 back operation spindles Specifications Bar diameter Ø max. 16 mm (with divider) Spindles 4 front spindles X, Y, Z slideway 12,000, 28,000 or 80,000 rpm 3 front spindles 12,000, 28,000 or 80,000 rpm 2 back operation spindles 12,000, 28,000 or 80,000 rpm 1 sectioning tool Numerical control Fanuc 0iMD CNC (max. 4 simultaneous axes) Pickup collet Up to 4 front spindles Multi-spindle technology Designed for milling complex workpieces from bars, the BA 1008 is equipped with multi-spindle technology that guarantees very short chip-tochip time. The BA 1008 combines the flexibility of a milling machine with the productivity of a machine working with bars. almac BA
8 BA 1008 CONFIGURATION EXAMPLES BA 1008 Original configuration Thanks to its 4 front spindles and sectioning tool, the original version of the BA 1008 enables milling on 5 faces, drilling on 1 face and sectioning of complex workpieces in all types of material. Configuration : 4 mechanical front spindles Sectioning tools Clamping and bar feed (without divider) Pickup collet Precious metal bracelet link 8 almac BA 1008
9 BA 1008 Complete configuration In this complete configuration, the BA 1008 is equipped with 9 spindles, a divider and a sectioning tool enabling machining and drilling on 6 workpiece faces. Optimal configuration for machining very complex workpieces with a flawless finish. Configuration : 4 front spindles (2 mechanical spindles and 2 HF spindles) 3 lateral spindles (2 mechanical spindles and 1 HF spindle) Sectioning tools 2 HF pickup spindles Divider with bar pusher Pickup collet and ejection system Small brass mechanical part for the luxury goods industry Precious metal dial applique almac BA
10 TECHNICAL SPECIFICATIONS Technical Specifications BA 1008 Axes Axes 6 linear axes + 1 rotating axis X / Y / Z travel mm 26 / 160 / 60 U / V / W travel mm 26 / 160 / 35 Rapid feed m / min 16 Feed mm / min 10 to 5000 Numerical control Control type Fanuc OiMD Max. number of axes 8 Simultaneous axes 4 Fanuc 31iB* controller Dual channel programming Rigid tapping* Divider Max. bar capacity mm 16 Collet F22 nose Max. workpiece length mm 28 Positioning offset '' ± 22 Repetition accuracy '' ± 7 Front spindle block Max. number of spindles 4 Spindle type Mechanical or HF* Mechanical spindles rotational speed rpm 12,000 HF* spindles rotational speed rpm 28,000 or 80,000 Lateral spindle block Max. number of spindles 3 Spindle type Mechanical or HF* Mechanical spindles rotational speed rpm 12,000 HF* spindles rotational speed rpm 28,000 or 80,000 Sectioning tool (Ø 80 mm) 1 Back operation spindle block Max. number of spindles 2 Spindle type Mechanical or HF* Mechanical spindles rotational speed rpm 12,000 HF* spindles rotational speed rpm 28,000 or 80,000 Collets and mountings Collet for back operation* Spindle collet ER11 Spindle collet for HF 80,000 rpm spindles ER8 Presetting system for Renishaw TS-27R tools* Repeatability µm ± 1 Total stroke mm 5.5 Force N 1.3 to 2.4 Tool breakage detection system Filtration unit Coolant Oil / Emulsion Cutting oil tray capacity l 50 Max. flow rate l / min 12 Swarf / workpiece separation *option 10 almac BA 1008
11 General SPECIFICATIONS General specifications Length mm 2400 Width mm 650 Height mm 1600 Weight kg 950 Altrade fire detection system 1.60 m 2.40 m 0.65 m almac BA
12 ALMAC S.A. 39, Bd des Eplatures CH La Chaux-de-Fonds Tél. +41 (0) Fax +41 (0) info@almac.ch Tornos S.A. Rue Industrielle 111 CH Moutier Tél. +41 (0) Fax +41 (0) contact@tornos.com Deutschland GmbH D Pforzheim Tél. +49 (0) Fax +49 (0) contact@tornos.de UK Ltd Coalville (Leicestershire) Tél. +44 (0) Fax +44 (0) sales@tornos.co.uk TORNOS technologies (Shanghai) LTD CN - Shanghai Tél Fax china.contact@tornos.com France F La Roche s / Foron Tél. +33 (0) Fax +33 (0) france.contact@tornos.com poland Sp. z o.o. PL Kąty Wrocławskie Tél Fax poland.contact@tornos.com Tornos S.A. Thailand Representative Office Bangkok, Tél Fax thailand.contact@tornos.com Ibérica E Granollers Tél Fax comercial.tti@tornos.com Italia SRL I Opera / MI Tél Fax italia.contact@tornos.com US Corporation US - Lombard, IL Tél Fax info-us@tornos.com Tornos Beijing Office CN - Beijing Tél Fax beijing.contact@tornos.com Asia Ltd Malaysia Representative Office Bayan Lepas, Penang Tél , Fax malaysia.contact@tornos.com Complies with current CE/CEM safety directives This document is based on information available at the time of publication. Although every effort has been made to ensure that the content is as accurate as possible, TORNOS S.A cannot accept responsibility for ensuring that all details regarding the equipment and software is correct, nor can it foresee all eventualities. TORNOS S.A. does not provide any guarantee nor assume any liability for the accuracy and volume of the information contained in this manual. The content of this manual remains the property of TORNOS S.A, who reserves the right to change, add to or correct this at any time. Edition June 2014 Tornos 2014, all rights reserved mt
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