stackit stack mold system
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1 stackit stack mold system Introducing a system for efficiently designing, building, and maintaining stack molds. The product range addresses Center Section Positioning, Center Section, and Ejector Actuation. Available as standard components with center support systems made to order. Center Positioning Gear ousing Assembly maintains the position of the center section and protects gears and bearings from the molding elements Center Standard center section support layouts allow for fast manufacturing for specific applications. isit for templates. Tie Bar Pads are also available, with or without a machined radius or lubrication passages. Rack Spacers Used for securing the gear racks to the movable halves. Ejection Actuation Standard cylinders for actuating ejector plates, with standard couplings to eliminate any threading into plates. 140mm (5.512") mm* Cover Plates (4) 128mm (5.04") 13mm x mm (10.827") 84mm (3.307") mm* Cam Followers (4) Gear ousing Top Steel Spur Gear, 5 iametral Pitch, 20 teeth, 20 Pressure Angle Precision eavy uty Ball Bearings (2) Wear Pads (4) to ride against racks secured by M FCS M mounting screws (4) Steel Bushings Thrust Washers Gear ousing Bottom *Mounting Pocket imensions +.05 / -.00 M10-1.5mm SCS (8) Corner Block Locating Pad 6mm (.236") esign Installation Guidelines: Max center section effective weight per StacKit pair is 10,000 lbs. Ensure mold is within maximum projected weight of molding machine When mounting racks to a mold ensure both sides are timed equally Install two gear housings in center, as shown above. For large molds, four housings should be installed two per side. SK-GA-250 Gear ousing Assembly Replacement parts are available. Contact Customer Service for availability at CustomerService@procomps.com. J-9
2 plate sequence control stackit rack spacer 1124mm (44.25") Max distance from Gear ousing Centerline 18 ±2 RC (1.969") 57mm (2.244") 65.15mm (2.565") to center of Gear ousing (1.378") M mm x 120mm SCS (2) M10 x 120mm (.394" x 4.7") owel Pin keeps rack securely in position 13mm (.511") For locating in moldbase m A-36 h s Pre-ard Black Oxide stackit rack SK-RSA-250 Screws and locating dowel included. Rack Spacer Assembly CA insertion point 38.1mm (1.50") 1240mm ± 5mm (49") 63.5mm (2.50") M10 (.394") owel Pin ole 19mm (.748") Centerline of owel Pin C L Gear ousing Rack Spacer C L 90 B 70mm (2.756") 1124mm (44.25") istance between centers. Actual dowel location to be determined by toolmaker. (1.968") CRS SK-RC-250 Rack (Sold Individually) J-10
3 stackit tie bar pads 32mm (1.26") M16-2 x 18mm eep Mounting screw locations (1.378") SK-TBP-35 Tie Bar Pad Blanks 75mm (2.953") 19mm (.748") SK-TBP-R Tie Bar Pad with finished radius. Please specify -R when ordering. R Tie Bar Radius 25mm (.984") Tangent Point SK-TBP-RG Tie Bar Padwith finished radius, grease grooves, and zerk fitting. Please specify -RG when ordering. Grease Grooves 1.5mm x 1 mm deep R Tie Bar Radius 6mm Zerk fitting installed Grease Groove 1mm eep [.039"] 25mm (.984") Tangent Point m CA954 Solid Bronze CA insertion point SK-TBP-35 SK-TBP-R SK-TBP-RG Tie Bar Pad Blanks (No Radius) Tie Bar Pads with machined radius Tie Bar Pads with machined radius, grease grooves and zerk fitting Sold individually. J-11
4 plate sequence control stackit center support systems Center s augment the pin and bushing engagement between the center section and movable mold halves. Manufactured for specific applications out of AISI 4140, Progressive center sections utilize standard layouts, templates, and components. Style 1 Top Reach Style 2 Bottom Reach Style 3 Side (Top) Style 4 Side (Bottom) s (2) s (2) Style 5 Way A To obtain a quote: 1. Select the style of center support system based on the general press layout and preference. 2. etermine the variables based on the Graphics for the corresponding support required. 3. Send the information via to tech@procomps.com and an Applications Engineer will provide pricing and turnaround for the quantity required. C B Tie Bar pads rest on machine ways J-12
5 stackit ejection actuation Full Radius Key 15mm (.590") Locating Slot for Key (included) 40mm (1.575") 15mm (.590") 56mm Min. (2.205") Ejector Plate Pin Plate Coupling Pin Plate Stroke 5mm (.197") Locating Slot for Key (included) M x Mounting SCS (4 included) cylinders 75mm (2.952") Male 1/4 NPT couplings (2 incl.) M20-1.5mm Thread 28mm (1.102") 9mm (.354") 8mm (.314") 20mm (.787") 125mm (4.921") 80mm (3.149") (1.377") 76mm (2.992") Specifications: (2 ) Stroke Rated up to 3200 psi Temperature: 220 F (100 C) max Includes (2) NPT couplings and Locating Key CA insertion point SK-CL mm Block Cylinder 12.5mm (.492") 6.5mm (.256") pin plate couplings M20-1.5mm Thread 40mm (1.575") mm (1.102") mm (.945") ±.25 m AISI 4140 s Black Oxide CA insertion point SK-PPC-20 M mm Pin Plate Coupling J-13
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