TWIN ROD CYLINDERS 6 CONTENTS

Transcription

1 CAD drawing data catalog is available. ACTUATORS GENERAL CATALOG TWIN ROD CYLINDERS6 CONTENTS TWIN ROD CYLINDERS 6 Features 745 Specifications/Order Codes 747 Inner Construction and Major Parts 748 Dimensions 749 Sensor Switches 7 Handling Instructions and Precautions 752 Caution Before use, be sure to read the Safety Precautions on p

2 TWIN ROD CYLINDERS 6 A square style, a compact design that needs no guides, and direct mounting makes the mechanical devices more compact! Non-rotating accuracy is ±0.45. Moreover, cylinder thrust is twice that of conventional cylinders. 745

3 Selection Chart Operation type Item Bore size mm s mm Solid state type Sensor switches Reed switch type Non-ion specification Cylinder Thrust Air Flow Rate and Air Consumption 6,,,, ZC1 ZC153 CS5T CS11T Select a suitable cylinder bore size considering the load and air pressure to obtain the required thrust. Load Since the figures in the table are calculated values, select a bore size that results in a load ratio (load ratio = ) of % or less (% or less for high Calculated value speed application). N [lbf.] Bore size Rod size Pressure area Air pressure MPa [psi.] Operation mm [in.] mm [in.] mm 2 [in. 2 ] Double Push side 6 [0.236] 4 [0.157] acting type Pull side Note: Minimum operating pressure is 0.2MPa. None TWIN ROD CYLINDERS 6 While the twin rod cylinder s air flow rate and air consumption can be found through the following calculations, the quick reference chart below provides the answers more conveniently. Q1: Required air flow rate for cylinder R/min (ANR) Air flow rate Q1 L 6 2 Q2: Air consumption of cylinder R/min (ANR) D: Cylinder bore diameter mm Air consumption L: Cylinder stroke mm Q2 L2n 6 2 t: Time required for cylinder to travel one stroke s n: Number of cylinder reciprocations per minute times/min P: Air pressure MPa Air flow rate ' Q1' ' L' 2 Air consumption ' Q2' ' L' 2n2 Q1' : Required air flow rate for cylinder ft. 3 /min. (ANR) Q2' : Air consumption of cylinder ft. 3 /min. (ANR) D' : Cylinder bore diameter in. L' : Cylinder stroke in. t: Time required for cylinder to travel one stroke sec. n: Number of cylinder reciprocations per minute times/min. P' : Air pressure psi. Air consumption for each 1mm [0.0394in.] stroke Refer to p.54 for an explanation of ANR. cm 3 [in. 3 ]/Reciprocation (ANR) Bore size Air pressure MPa [psi.] mm [in.] 6 [0.236] The figures in the table show the air flow rate and air consumption when a Twin Rod cylinder makes 1 reciprocation with stroke of 1mm [0.0394in.]. The air flow rate and air consumption actually required is found by the following calculations. Finding the air flow rate (for selecting F.R.L., valves, etc.) Example 1. When operating a Twin Rod cylinder with bore size of 6mm [0.236in.] at speed of 0mm/s [11.8in./sec.], under air pressure of 0.5MPa [73psi.] R/s [ ft. 3 /sec.] (ANR) 1 (At this time, the flow rate per minute is R/min [0.213ft. 3 /sec.] (ANR)) 2 Finding the air consumption Example 1. When operating a Twin Rod cylinder with bore size of 6mm [0.236in.] and stroke of mm [1.97in.], under air pressure of 0.5MPa [73psi.], for 1 reciprocation R [ ft. 3 ]/Reciprocation (ANR) Example 2. When operating a twin rod cylinder with bore size of 6mm [0.236in.] and stroke of mm [1.97in.], under air pressure of 0.5MPa [73psi.], for reciprocations per minute R/min [0.0118ft. 3 /min.] (ANR) Refer to p.54 for an explanation of ANR. 746

4 TWIN ROD CYLINDERS6 6 Double Acting Type Symbol Specifications Bore Size and Bore size mm [in.] Item Operation type Media Mounting type Operating pressure range MPa [psi.] Proof pressure MPa [psi.] Operating temperature range C [ F] Operating speed range mm/s [in./sec.] Cushion Lubrication Non-rotating accuracy adjusting range mm [in.] Port size 6 [0.236] Double acting type Air Side mount 0..7 [292] 1.03 [149] 0 [321] 00 [ ] None Not required 0.45 [0.19] (To the specification stroke) M.8 Bore size 6 Standard strokes Maximum available stroke mm Pull side stroke adjusting range,,,, Note: Consult us for delivery of strokes that exceed the standard strokes. Order Codes TDA 6 Lead wire length A00mm [39in.] B00mm [118in.] Number of sensor switches 1 With 1 sensor switch 2 With 2 sensor switches Bore size 6 6 Sensor switch Blank No sensor switch ZC1 2-lead wire Solid state type with indicator lamp DC28V ZC153 3-lead wire Solid state type with indicator lamp DC4.528V Twin rod cylinder double acting type Note CS5T 2-lead wire Reed switch type without indicator lamp DC528V AC85115V CS11T 2-lead wire Reed switch type with indicator lamp For details of sensor switches, see p Note: In the standard cylinder, a magnet for sensor switch is built-in. DC28V 747

5 Inner Construction and Major Parts Magnet Rod seal Hexagon socket head bolt Housing Wear ring E-ring End plate gasket Cover Washer Hexagon socket head bolt Square plate Housing gasket Piston rod Cylinder body Piston Piston seal End plate Snap ring TWIN ROD CYLINDERS 6 Stopper bolt Major Parts and Materials Seals Parts Cylinder body Piston Cover Wear ring Piston rod Gasket Housing End plate Snap ring Magnet E-ring Washer Square plate Stopper bolt Materials Aluminum alloy (anodized) Aluminum alloy (anodized) Steel (nickel plated) Plastic Stainless steel Synthetic rubber (NBR) Aluminum alloy (special wear-resistant treatment) Plastic Synthetic rubber (NBR) Steel (nickel plated) Sintered alloy magnet Stainless steel Steel (nickel plated) Mild steel (special surface treatment) Mild steel (zinc plated) Parts Quantity 6 Rod seal 2 MYR-4 Piston seal 2 End plate gasket 2 16 Housing gasket 2 16 Remark: Non-ion specification is not available. Mass Bore size Zero stroke mass Note1 mm [in.] 6 6 [0.236] Standard specification Notes: 1. The above table is for the standard strokes. 2. There are 2 types of sensor switch lead wire lengths. A: 00mm [39in.], B: 00mm [118in.] The sensor switch mass in the table above is for Type A. Additional mass of each mm [0.394in.] stroke 12 [0.42] Additional mass Mass of 1 sensor switch Note2 CS5T,CS11T,ZC1,ZC153 [0.71] g [oz.] Calculation example: The mass for bore size of 6mm and stroke of mm with 2 sensor switches (CS5TA), 55(124)(2)143g [5.04oz.] 748

6 Dimensions of Double Acting Type (mm) TDA 6 Sensor holder mounting thread 3-M2..45 Note B 0.6 Width across flats A 0.8 (2) C 0.3 D (Thru hole) 6 Counterbore, Depth3.3 (Both sides) Mounting hole Stopper bolt ( adjustment) Sensor holder mounting thread 3-M2..45 Note Note: For mm stroke model, 2-M M.8 Connection port Bore mm [in.] 6 [0.236] Code A B C D Dimensions of Rod End Portion (mm) Bore mm [in.] 6 [0.236] Code PA PB PC 3 Counterbore5 Depth 3.2 PD PE PF PG PH M2..45 Depth5 749

7 SENSOR SWITCHES Solid State Type, Reed Switch Type Order Codes TDA6 For details of sensor switches, see p With holder for twin rod cylinder 6 [0.236in.] Note1 Lead wire length A 00mm [39in.] B 00mm [118in.] Sensor switch ZC1 Solid state type with indicator lamp DC28V ZC153 Solid state type with indicator lamp DC4.528V CS5T Reed switch type without indicator lamp DC528V AC85115V CS11T Reed switch type with indicator lamp DC28V Order code of sensor holder only C1-TDA6 Note2 Notes: 1. Two sensor holders (one for the A, C surface and one for the B surface) come with 1 sensor switch. 2. One set consists of 2 sensor holders (1 each for the A, C surface and for the B surface). Remark : For the mounting surfaces, see p.751. Sensor Switch Operating Range, Response Differential, and Maximum Sensing Location Minimum Cylinder s When Using Sensor Switches Type of sensor switch 1-surface mounting One groove on each A surface and B surface 2 pcs. mounting Two grooves on B surface Moving Sensor Switch 2-surface mounting CST ZC Remark : For the mounting surfaces, see p pc. mounting mm TWIN ROD CYLINDERS 6 Operating range: R The distance the piston travels in one direction, while the switch is in the ON position. Response differential: C The distance between the point where the piston turns the switch ON and the point where the switch is turned OFF as the piston travels in the opposite direction. Operating range 57 [ ] CS5T CS11T ZC1ZC153 Response differential 1.3 [0.051] or less Maximum sensing location 7 [0.276] Operating range 57 [ ] Response differential 1.3 [0.051] or less Maximum sensing location.5 [0.413] Sensor switch Operating range 23 [ ] Response differential 0.3 [0.012] or less Note: The maximum sensing location is the length measured from the switch s opposite end side to the lead wire. Remark: The above table shows reference values. mm [in.] Maximum sensing location 8.5 [0.335] Sensor holder Mounting screw Sensor switch The diagram shows a view of the end plate side. Loosening mounting screw allows the sensor switch to be moved freely in the cylinder s axial direction. Tighten the mounting screw with a tightening torque of 0.3N m [2.7in lbf] or less. Magnet R C (Response differential) R C (Response differential) Maximum sensing location 7

8 Sensor Switch Mounting Surface Mounting screw for B surface installation (M2.64I) Sensor holder for B surface installation A surface B surface C surface Caution at mounting Model marking surface Sensing surface In the ZC type sensor switches, the opposite side from the model marking surface is the sensing surface side. Mount it so that the cylinder magnet comes to the sensing surface side. Mounting screw for A, C surface instllation (M2.68I) Sensor holder for A, C surface installation Stopper bolt The diagram shows the square plate side. Mounting on either 1 or 2 surfaces of the A, B, or C surfaces allows detection of the rod side and head side stroke end. Since 2 sensor holders and 2 mounting screws (one for the A, C surface and one for the B surface) are provided for each sensor switch, use in accordance with the required mounting surface. Mounting Location of End of Detection Sensor Switch When the sensor switch is mounted in the locations shown below (the figures in the tables are reference values), the magnet comes to the maximum sensing location of the sensor switch at the end of the stroke. Mounting location Sensor switch type CS5T CS11T ZC1, ZC153 X Y Remark: Mount the sensor switch so that the surface showing the model faces up. Dimensions of Sensor Switch Sensor switch Code CS5T CS11T ZC1 ZC153 A 751

9 Handling Instructions and Precautions Allowable lateral load The lateral (side) load on the rod bearing should be at or below the graph values shown below. Load N 1mm = in. 1N = lbf. Mounting and adjustment Plate eccentricity mm For the eccentricity of the plate without load, use the graph values shown below as guides. Mounting 1. While any mounting direction is allowed, the mounting surface should always be flat. Twisting or bending during mounting may disturb the accuracy and may also result in air leaks or improper operation. 2. Care should be taken that scratches or dents on the cylinder s mounting surface may damage its flatness. 3. The hexagon socket head bolt on the rod end square plate has been mounted with a conical washer. Always confirm that the rod end square plate and hexagon socket head bolts are secured before using the cylinder. adjustment On the Twin Rod cylinder, stroke adjusting is easy within a range of mm [ in.]. Turn the stopper to the left (counterclockwise) to shorten the stroke. Use a lock nut to tighten and secure the stopper in place after adjustment. Do not tighten the bolt to the right (clockwise) beyond the standard position. The stroke at shipping is set to the standard stroke. Do not adjust it to larger than the standard stroke. Sensor switch 1. In the standard cylinder, the magnet for sensor switch is built-in. Mounting a sensor switch will enable use in sensor switch applications 2. When placing cylinders with 2 or more sensors in close for installation, the proximity of the magnetic fields may interfere with each other resulting in erratic operation. For this type of mounting configuration, consult us. TWIN ROD CYLINDERS 6 Eccentricity mm Cylinder speed Use the cylinder at or below a speed of 0mm/s [19.7in./sec.] (use a speed controller for adjustment). For high speeds (0mm/s [19.7in./sec.]), install an external stopper, etc., to prevent direct shocks to the cylinder. Consult us if the situation will not permit installation of an external stopper, etc. mm 1mm = in. 752

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11 CAD drawing data catalog is available. ACTUATORS GENERAL CATALOG TWIN ROD CYLINDERS SERIES CONTENTS TWIN ROD CYLINDERS B SERIES Features 755 Cylinder Thrust 757 Double Acting Type 759 Double Acting Long Bushing Type 764 Single Acting Push Type 769 End Keep Cylinders 773 Sensor Switches 777 Handling Instructions and Precautions 821 Caution Before use, be sure to read the Safety Precautions on p

12 TWIN ROD CYLINDERS B SERIES A slender, square form offering direct mounting, a compact design that eliminates the need for guides, and a sensor switch magnet as standard! This horizontal lead wire type compact sensor switch does not protrude from the body, promoting further space-saving of the mechanical device. In addition, 5 mounting locations on 3 different surfaces facilitate detection of various applications. Simple! Excellent non-rotating accuracy, while a double piston structure doubles the cylinder s thrust. In addition, the Twin Rod cylinder B series helps save space and man-hours, plus it lowers costs. 755

13 TWIN ROD CYLINDERS B SERIES Double acting type Double acting long bushing type Single acting push type End keep cylinders Selection chart Cylinder bore size mm With sensor switches s mm Sensor switch Solid state type Reed switch type Non-ion Specification Double acting type ,,25, ZE135 ZE235 ZE155 ZE255 ZE1 ZE2 ZE1 ZE2 Available Doble acting long bushing type ,,25, ZE135 ZE235 ZE155 ZE255 ZE1 ZE2 ZE1 ZE2 None Single acting push type 16 25,16,,25 ZE135 ZE235 ZE155 ZE255 ZE1 ZE2 ZE1 ZE2 None End keep cylinders ,,25 80 ZE135 ZE235 ZE155 ZE255 ZE1 ZE2 ZE1 ZE2 None 756

14 Cylinder Thrust Select a suitable cylinder bore size considering the load and air pressure to obtain the required thrust. Load Since the figures in the table are calculated values, select a bore size that results in a load ratio (load ratio = ) of % Calculated value or less (% or less for high speed application). Bore size mm [in.] [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] Rod dia. mm [in.] 6 [0.236] Operation Double acting type Pressure area mm 2 [in. 2 ] Note: The values of the single acting push type show the thrust at the end of the mm stroke. Air pressure MPa [psi.] 0.1 [15] 0.2 [29] 0.3 [44] 0.4 [58] 0.5 [73] 0.6 [87] 0.7 [2] Push side 157 [0.243] 31.4 [7.06] 47.1 [.59] 62.8 [14.12] 78.5 [17.65] 94.2 [21.18] 9.9 [24.71] Pull side 0 [0.155] [4.5] [6.7] [9.0] [11.2] [13.5] [15.7] Single Acting Push Type 157 [0.243] 5.5 [1.24] 21.2 [4.77] 36.9 [8.] 52.6 [11.82] 68.3 [15.35] Double Push side 2 [0.623].2 [9.04] 80.4 [18.07] 1.6 [27.11] 1.8 [36.15] 1 [45.18] [54.22] [63.26] 8 [0.315] acting type Pull side 1 [0.467].1 [6.77].2 [13.53] 90.3 [.] 1.4 [27.07] 1.5 [33.83] [.] 2.7 [47.37] Single Acting Push Type 2 [0.623] 39.3 [8.83] 79.5 [17.87] [26.91] [35.95] 0.1 [44.98] 2.3 [54.02] Double Push side 628 [0.973] 62.8 [14.12] [28.23] [42.35] [56.47] 314 [.59] [84.] [98.82] [0.394] acting type Pull side 471 [0.7] 47.1 [.59] 94.2 [21.18] [31.76] [42.35] [52.94] [63.53] [74.12] Single Acting Push Type 628 [0.973] 78.2 [17.58] 141 [31.] 3.8 [45.81] [59.93] [74.05] [88.17] Double Push side 981 [1.521] 98.1 [22.05] [44.11] [66.16] [88.21] [1.26] [132.32] [154.37] 12 [0.472] acting type Pull side 755 [1.1] 75.5 [16.97] 151 [33.94] [.92] 2 [67.89] [84.86] 453 [1.83] [118.81] Single Acting Push Type 981 [1.521] [26.03] [48.08] 312 [.14] 4.1 [92.19] 8.2 [114.24] 6.3 [136.] 16 [0.6] Double Push side 17 [2.491] 1.7 [36.13] [72.25] [8.38] [144.] [180.63] [216.75] [252.88] acting type Pull side 15 [1.868] 1.5 [27.09] 241 [54.18] [81.27] 482 [8.35] 2.5 [135.44] 723 [162.53] [189.62] N [lbf.] The Spring Return Force (Only for the Single Acting Type) Bore size mm [in.] mm At zero stroke N [lbf.] At the end of stroke 16.5 [3.71] 12.4 [2.79].6 [4.63] [0.394] 8.2 [1.84] 25.1 [5.64] 21.0 [4.72] 41.6 [9.35] 16.9 [3.80] 15.9 [3.57] 11.1 [2.].4 [4.59] 16 [0.6] 6.3 [1.42] 22.3 [5.01] 17.6 [3.96] 41.1 [9.24] 12.8 [2.88] 19.6 [4.41] 15.7 [3.53] 23.5 [5.28] [0.787] 11.8 [2.65] 31.7 [7.13] 27.8 [6.25] 47.4 [.66] 23.8 [5.35] 32.9 [7.] 26.2 [5.89] 39.5 [8.88] 25 [0.984] 19.5 [4.38] 53.7 [12.07] 47.1 [.59] 80.4 [18.07].4 [9.08] Notes:1. The values are for 2 springs. 2. Avoid application that applies a load on the spring return side. 757

15 Air Flow Rate and Air Consumption While the Twin Rod cylinder s air flow rate and air consumption can be found through the following calculations, the quick reference chart to the right provides the answers more conveniently. Air flow rate Air consumption Q1 L 6 2 Q2 L2n 6 2 Q1: Required air flow rate for cylinder R/min (ANR) Q2: Air consumption of cylinder R/min (ANR) D: Cylinder bore diameter mm L: Cylinder stroke mm t: Time required for cylinder to travel 1 stroke s n: Number of cylinder reciprocations times/min n: per minute P: Air pressure MPa ' Air flow rate Q1' ' L' 2 ' Air consumption Q2' ' L' 2n 2 Q1' : Required air flow rate for cylinder ft. 3 /min. (ANR) Q2' : Air consumption of cylinder ft. 3 /min. (ANR) D' : Cylinder bore diameter in. L' : Cylinder stroke in. t: Time required for cylinder to travel 1 stroke sec. n: Number of cylinder reciprocations times/min. n: per minute P' : Air pressure psi. Refer to p.54 for an explanation of ANR. Air consumption for each 1mm [0.0394in.] stroke Bore size mm cm 3 [in. 3 ]/Reciprocation (ANR) Air pressure MPa [psi.] 0.1 [15] 0.2 [29] 0.3 [44] 0.4 [58] 0.5 [73] 0.6 [87] 0.7 [2] (0.6 [ ]) [ ] 2.48 [0.1513] 3.88 [0.2368] 6.36 [0.3881] [ ] [ ] 3.72 [0.22] 5.78 [0.3527] 9.46 [0.5773] [ ] [ ] 4.90 [0.2990] 7.66 [0.4674] [0.7665] [ ] [ ] 6.14 [0.3747] 9.58 [0.5846] 15. [0.9581] [ ] 4.4 [0.286] 7.36 [0.4491] 11. [0.18] [1.1485] [0.196] [ ] 8.58 [0.5236] [0.8189] [1.31] 2.4 [ ] [ ] 9.80 [0.5980] [0.9361] 25. [1.5317] The figures in the table show the air flow rate and air consumption when an air cylinder makes 1 reciprocation with stroke of 1mm [0.0394in.]. The air flow rate and air consumption actually required is found by the following calculations. Finding the air flow rate (for selecting F.R.L., valves, etc.) Example 1. When operating a Twin Rod cylinder with bore size of mm [0.787in.] at speed of 0mm/s [11.8in./sec.] and under air pressure of 0.5MPa [73psi.] R/s [0.0388ft. 3 /sec.] (ANR) 2 (At this time, the flow rate per minute is = 66.24R/min 2 [2.338ft. 3 /min.] (ANR)) Finding the air consumption Example 1. When operating a Twin Rod cylinder with bore size of mm [0.787in.], stroke of mm [1.97in.], and under air pressure of 0.5Mpa [73psi.], for 1 reciprocation =0.368R/Reciprocation [0.01ft. 3 /Reciprocation] (ANR) Example 2. When operating a Twin Rod cylinder with a bore size of mm [0.787in.], a stroke of mm [1.97in.], and under air pressure of 0.5MPa [73psi], for reciprocations per minute =3.68R/min [0.1ft. 3 /min.] (ANR) TWIN ROD CYLINDERS B SERIES 758

16 TWIN ROD CYLINDERS SERIES Double Acting Type Symbol Specifications Item Operation type Media Mounting type Operating pressure range MPa [psi.] Proof pressure MPa [psi.] Operating temperature range C [ F] Operating speed range mm/s [in./sec.] Cushion Lubrication Bore size mm [in.] Non-rotating accuracy adjusting range mm [in.] Port size [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] [222] Double acting type 1.05 [152] 0 [321] 00 [ ] [ 0.19] (To the specification stroke) M.8 Air Side mount 0..7 [152] Rubber bumper Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.) Rc1/8 Bore Size and Bore size Standard strokes Maximum available stroke,,,,,, ,,,,,, 80, 90, 0,,,,,, 80, 90, 0,,,,,, 80, 90, 0,,,,,, 80, 90, Note: Consult us for delivery of strokes that exceed the standard strokes. Remark: Use the above table for non-ion specification, as well. mm Pull side stroke adjusting range Order Codes TBDA 16 Bore size Lead wire length A00mm [39in.] B00mm [118in.] Number of sensor switches 1 With 1 sensor switch 2 With 2 sensor switches Twin rod cylinder B series double acting type Note1 Non-ion specification Note2 ZE135 Blank Standard specification ZE235 The standard specification of ZE155, 16, and can also be used ZE255 as non-ion ZE1 specification. NCU Non-ion ZE1 specification for 25, 32 ZE2 (Made to order) ZE2 Sensor switch Blank No sensor switch 2-lead wire, Solid state type 2-lead wire, Solid state type 3-lead wire, Solid state type with indicator lamp with indicator lamp with indicator lamp DC28V DC28V DC4.528V Horizontal lead wire Vertical lead wire Horizontal lead wire 3-lead wire, Solid state type with indicator lamp DC4.528V Vertical lead wire 2-lead wire, Reed switch type without indicator lamp DC528V AC85115V 2-lead wire, Reed switch type without indicator lamp DC528V AC85115V 2-lead wire, Reed switch type with indicator lamp DC28V AC85115V 2-lead wire, Reed switch type with indicator lamp DC28V AC85115V Horizontal lead wire Vertical lead wire Horizontal lead wire Vertical lead wire Notes: 1. In the standard cylinder, the magnet for sensor switch is built-in. 2. Non-ion specifications of 32 are made to order. The standard specification of, 16, and can also be used as non-ion specification. Consult us for specifications and delivery. For details of sensor switches, see p

17 Inner Construction and Major Parts Housing Bumper Piston Piston seal Housing gasket Wear ring Bumper Square plate Hexagon socket head bolt Washer Snap ring Piston rod Rod seal Seal holder Stopper bolt Magnet E-ring End plate gasket End plate Snap ring Cylinder body TWIN ROD CYLINDERS B SERIES Major Parts and Materials Seals Parts Cylinder body Piston Wear ring Piston rod Gasket Seal holder Housing End plate Seal Snap ring Magnet E-ring Washer Square plate Bumper Stopper bolt Materials For standard specification Aluminum alloy (anodized) Aluminum alloy (chromic acid anodic oxide coating) Plastic (non-teflon type Note ) Steel (chrome plated) Synthetic rubber (NBR) Mild steel (nickel plated) Aluminum alloy (special wear-resistant treatment) Plastic (aluminum (anodized) for only 32 [1.2in.]) Synthetic rubber (NBR) Steel (nickel plated) Plastic magnet Stainless steel Steel (nickel plated) Mild steel (nickel plated) Synthetic rubber (NBR) Mild steel (zinc plated) Item Rod seal Piston seal End plate gasket Housing gasket Bore mm Quantity PIU-6 COP-L PIU-8 COP-16L PIU- COP PIU-12 COP PIU-16 COP Note: For 25 [0.984in.] and 32 [1.2in.] non-ion specification. Remark: The standard specification for [0.394in.], 16 [0.6in.], and [0.787in.] can also be used as non-ion specification. Non-ion specification of and 32 [1.2in.] are made to order. Mass Bore size mm [in.] Zero stroke mass Note1 Additional mass for each mm [0.394in.] stroke g [oz.] Additional mass Mass of 1 sensor switch Note2 ZEA ZEB [0.394] Standard specification 0 [3.53] 18 [0.63] 16 [0.6] Standard specification 4 [7.] 27 [0.95] [0.787] Standard specification 335 [11.82] 36 [1.27] 15 [0.53] 35 [1.23] 25 [0.984] Standard specification 495 [17.46] 51 [1.80] 32 [1.2] Standard specification 12 [43.39] 93 [3.28] Notes: 1. The above table is for the standard strokes. Calculation example: The mass for standard cylinder, bore size of mm, Note 2. There are 2 types of sensor switch lead wire lengths. and stroke of mm, with 2 sensor switches (ZE135A), A00mm [39in.], B00mm [118in.] 335(366)(152)581g [.49oz.] 7

18 Dimensions of Double Acting Type (mm) B 0.6 Width across flats A C 0.2 D 0.2 Connection port 2-M.5 Depth 5 Stopper bolt ( adjustment) (Thru hole) Counterbore Note 6 Depth 5 (Both sides) Mounting hole Bore mm [in.] Code A B C [0.394] Note: The counterbore depth is measured from the upper surface of the body. D E Dimensions of Rod End (mm) Counterbore6.2 Depth 3.5 M.5 Depth 5 761

19 Dimensions of Double Acting Type (mm) Width across flats Mounting hole Connection port A 0.8 (2) Bore size B 0.6 Stopper bolt ( adjustment) C 0.2 D 0.2 TWIN ROD CYLINDERS B SERIES Bore mm [in.] Code 16 [0.6] A 68 B 15 C 53 D E [0.787] M.7 Depth [0.984] M.8 Depth F 8 G 47 H 6 I 24 J M.7 Depth 5 K 47 L 53 M Bore mm [in.] Code 16 [0.6] N1 22 N2 Note P1 4.5 (Thru hole) Counterbore8 Depth 5.5 (Both sides) [0.787] (Thru hole) Counterbore8 Depth 5.5 (Both sides) [0.984] (Thru hole) Counterbore9 Depth 6 (Both sides) Note: The counterbore depth is measured from the upper surface of the body. Q 34 R 4 S 54 T 21 V 8 W 6.2 Y Z Dimensions of Rod End (mm) Bore mm [in.] Code PA PB PC PD PE PF PG PH 16 [0.6] [0.787] 25 [0.984] Counterbore7.8 Depth Counterbore11 Depth Counterbore11 Depth M4 0.7 Depth 6 M6 1 Depth 8 M6 1 Depth 8 762

20 Dimensions of Double Acting Type (mm) Width across flats (2) Connection port Depth Stopper bolt ( adjustment) (Thru hole) Counterbore Note 9.5 Depth.5 (Both sides) Mounting hole Bore mm [in.] Code A B C D 32 [1.2] Note: The counterbore depth is measured from the upper surface of the body. E Dimensions of Rod End (mm) 2-11 Counterbore 17 Depth 12 M1.5 Depth

21 TWIN ROD CYLINDERS SERIES Double Acting Long Bushing Type Symbol Specifications Item Operation type Double acting type Media Air Mounting type Side mount Operating pressure range 0..7 MPa [psi.] [292] [222] Proof pressure MPa [psi.] 1.05 [152] Operating temperature range C [ F] 0 [321] Operating speed range mm/s [in./sec.] 00 [ ] Cushion Rubber bumper Lubrication Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.) Non-rotating accuracy adjusting range mm [in.] Port size Bore size mm [in.] [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] [ 0.19] (To the specification stroke) M.8 Rc1/8 Bore Size and Bore size Standard strokes Maximum available stroke,,,,,, ,,,,,, 80, 90, 0,,,,,, 80, 90, 0,,,,,, 80, 90, 0,,,,,, 80, 90, Note: Consult us for delivery of strokes that exceed the standard strokes. mm Pull side stroke adjusting range TWIN ROD CYLINDERS B SERIES Order Codes TBDAM 16 Bore size Lead wire length A00mm [39in.] B00mm [118in.] Sensor switch Blank No sensor switch Number of sensor switches 1 With 1 sensor switch 2 With 2 sensor switches Twin rod cylinder B series double acting long bushing type Note ZE135 ZE235 ZE155 2-lead wire, Solid state type 2-lead wire, Solid state type 3-lead wire, Solid state type with indicator lamp with indicator lamp with indicator lamp DC28V DC28V DC4.528V Horizontal lead wire Vertical lead wire Horizontal lead wire For details of sensor switches, see p ZE255 ZE1 ZE1 ZE2 ZE2 3-lead wire, Solid state type with indicator lamp DC4.528V 2-lead wire, Reed switch type without indicator lamp DC528V AC85115V 2-lead wire, Reed switch type without indicator lamp DC528V AC85115V 2-lead wire, Reed switch type with indicator lamp DC28V AC85115V 2-lead wire, Reed switch type with indicator lamp DC28V AC85115V Vertical lead wire Horizontal lead wire Vertical lead wire Horizontal lead wire Vertical lead wire Note: In the double acting long bushing type, the magnet for sensor switch is built-in. 764

22 Inner Construction and Major Parts Snap ring Housing gasket Rod seal Seal holder Housing Bumper Piston Piston seal Wear ring Magnet E-ring End plate gasket End plate Bumper Snap ring Square plate Hexagon socket head bolt Washer Piston rod Stopper bolt Cylinder body Major Parts and Materials Seals Materials Parts For standard specification Cylinder body Aluminum alloy (anodized) Piston Aluminum alloy (chromic acid anodic oxide coating) Wear ring Plastic Piston rod Steel (chrome plated) Gasket Synthetic rubber (NBR) Seal holder Mild steel (nickel plated) Housing Aluminum alloy (chromic acid anodic oxide coating) End plate Plastic (aluminum alloy (anodized) for only 32 [1.2in.]) Seal Synthetic rubber (NBR) Snap ring Steel (nickel plated) Magnet Plastic magnet E-ring Stainless steel Washer Steel (nickel plated) Square plate Mild steel (nickel plated) Bumper Note Synthetic rubber (NBR) Stopper bolt Mild steel (zinc plated) Note: Not available in a bore size of mm [0.394in.]. Item Rod seal Piston seal End plate gasket Housing gasket Quantity Bore mm PIU-6 COP-L PIU-8 PWP PIU- PWP PIU-12 PWP PIU-16 PWP Mass Bore size mm [in.] Zero stroke mass Additional mass for each mm [0.394in.] stroke [0.394] 119 [4.] 18 [0.63] 16 [0.6] 244 [8.61] 27 [0.95] [0.787] 388 [13.69] 36 [1.27] 25 [0.984] 568 [.04] 51 [1.80] 32 [1.2] 1354 [47.76] 93 [3.28] Note 1 g [oz.] Additional mass Mass of 1 sensor switch Note2 ZEA ZEB 15 [0.53] 35 [1.23] Notes: 1. The above table is for the standard strokes. 2. There are 2 types of sensor switch lead wire lengths. A : 00mm [39in.], B : 00mm [118in.] Calculation example: The mass of bore size of mm, and stroke of mm, with 2 sensor switches (ZE135A), 388(366)(152)634g [22.36oz.] 765

23 Dimensions of Double Acting Long Bushing Type (mm) (2) 2-M.5 Depth 5 Width across flats Stopper bolt ( adjustment) (Thru hole) Counterbore Note 6 Depth 5 (Both sides) Mounting hole TWIN ROD CYLINDERS B SERIES Connection port Bore mm [in.] Code [0.394] A 68 B 12 C 56 D E Dimensions of Rod End (mm) Counterbore6.2 Depth 3.5 M.5 Depth 5 Note: The counterbore depth is measured from the upper surface of the body. 766

24 Dimensions of Double Acting Long Bushing Type (mm) Width across flats Mounting hole Connection port Bore size A 0.8 (2) B 0.6 C 0.2 D 0.2 Stopper bolt ( adjustment) Bore mm [in.] Code 16 [0.6] A 78 B 15 C 63 D E [0.787] M.7 Depth [0.984] M.8 Depth F 8 G 47 H 6 I 24 J M.7 Depth 5 K 47 L 53 M Bore mm [in.] Code 16 [0.6] N1 32 N2 P1 Note 4.5 (Thru hole) Counterbore8 Depth 5.5 (Both sides) [0.787] (Thru hole) Counterbore8 Depth 5.5 (Both sides) [0.984] (Thru hole) Counterbore9 Depth 6 (Both sides) Note: The counterbore depth is measured from the upper surface of the body. Q 34 R 4 S 54 T 21 V 8 W 6.2 Y Z Dimensions of Rod End (mm) Bore mm [in.] Code PA PB PC PD PE PF PG PH 16 [0.6] [0.787] 25 [0.984] Counterbore7.8 Depth Counterbore11 Depth Counterbore11 Depth M4 0.7 Depth 6 M6 1 Depth 8 M6 1 Depth 8 767

25 Dimensions of Double Acting Long Bushing Type (mm) A 0.8 (2) Width across flats TWIN ROD CYLINDERS B SERIES 2-M81.25 Depth Stopper bolt ( adjustment) (Thru hole) Counterbore Note 9.5 Depth.5 (Both sides) Mounting hole Connection port Bore mm [in.] Code 32 [1.2] A 118 B C 88 D E Note: The counterbore depth is measured from the upper surface of the body. Dimensions of Rod End (mm) 2-11 Counterbore 17 Depth 12 M1.5 Depth

26 TWIN ROD CYLINDERS SERIES Single Acting Push Type Symbol Specifications Item Operation type Media Mounting type Operating pressure range MPa [psi.] Proof pressure MPa [psi.] Operating temperature range C [ F] Operating speed range mm/s [in./sec.] Cushion Lubrication Bore size mm [in.] Non-rotating accuracy adjusting range mm [in.] [0.394] [362] [0.6] [0.787] 25 [0.984] Single acting push type 1.05 [152] 0 [321] 00 [ ] Note Rubber bumper [ 0.19] (To the specification stroke) Port size M.8 Note: For the mm [0.394in.] bore size, rubber bumper is only installed at the pull side. Piston side bumper is not available. Air Side mount 0..7 [292] Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.) 0.3 Bore Size and Bore size Standard strokes Maximum available stroke mm Pull side stroke adjusting range Order Codes TBSA 16 Bore size Lead wire length A00mm [39in.] B00mm [118in.] Sensor switch Blank No sensor switch Number of sensor switches 1 With 1 sensor switch 2 With 2 sensor switches Twin rod cylinder B series single acting push type Note ZE135 ZE235 2-lead wire, Solid state type 2-lead wire, Solid state type with indicator lamp with indicator lamp DC28V DC28V Horizontal lead wire Vertical lead wire For details of sensor switches, see p ZE155 3-lead wire, Solid state type with indicator lamp DC4.528V Horizontal lead wire ZE255 ZE1 ZE1 ZE2 ZE2 3-lead wire, Solid state type with indicator lamp DC4.528V 2-lead wire, Reed switch type without indicator lamp DC528V AC85115V 2-lead wire, Reed switch type without indicator lamp DC528V AC85115V 2-lead wire, Reed switch type with indicator lamp DC28V AC85115V 2-lead wire, Reed switch type with indicator lamp DC28V AC85115V Vertical lead wire Horizontal lead wire Vertical lead wire Horizontal lead wire Vertical lead wire Note: In the single acting push type, the magnet for sensor switch is built-in. 769

27 Inner Construction and Major Parts Snap ring Bumper Square plate Hexagon socket head bolt Washer Piston rod Housing Stopper bolt Piston Piston seal Bumper Wear ring Spring Magnet Collar E-ring End plate Snap ring End plate gasket Cylinder body TWIN ROD CYLINDERS B SERIES Major Parts and Materials Seals Parts Materials Cylinder body Aluminum alloy (anodized) Piston Aluminum alloy (chromic acid anodic oxide coating) Wear ring Plastic Piston rod Steel (chrome plated) Gasket Synthetic rubber (NBR) Housing Aluminum alloy (special wear-resistant treatment) End plate Plastic Seal Synthetic rubber (NBR) Snap ring Steel (nickel plated) Magnet Plastic magnet Spring Piano wire Collar Plastic E-ring Stainless steel Washer Steel (nickel plated) Square plate Mild steel (nickel plated) Bumper Note Synthetic rubber (NBR) Stopper bolt Mild steel (zinc plated) Note: For the mm [0.394in.] bore size, piston side bumper is not available. Item Piston seal End plate gasket Quantity Bore mm COP-L 1.59 PWP PWP PWP Mass Bore size mm [in.] [0.394] 16 [0.6] [0.787] 25 [0.984] Basic mass Note1 g [oz.] Additional mass mm Mass of 1 sensor switch Note2 ZEA ZEB 117 [4.13] 137 [4.83] 157 [5.54] 197 [6.95] 217 [7.65] 237 [8.36] 2 [8.11] 257 [9.07] 288 [.16] 344 [12.13] 369 [13.02] 394 [13.90] 372 [13.12] 7 [14.36] 442 [15.59] 521 [18.38] 556 [19.61] 591 [.85] 15 [0.53] 35 [1.23] 557 [19.65] 3 [21.27] 649 [22.89] 7 [26.81] 814 [28.71] 868 [.62] Notes: 1. The above table is for the standard strokes. Calculation example: The mass for bore size of mm, and stroke of mm, Not e 2. There are 2 types of sensor switch lead wire lengths. with 2 sensor switches (ZE135A), A00mm [39in.], B00mm [118in.] 591(152)621g [21.90oz.] 7

28 Dimensions of Single Acting Push Type (mm) (2) 2-M.5 Depth 5 Width across flats Stopper bolt ( adjustment) (Thru hole) Counterbore Note 6 Depth 5 (Both sides) Mounting hole Breather Connection port Bore mm [in.] Code [0.394] A Note: The counterbore depth is measured from the upper surface of the body. B 12 C D E H 5 Dimensions of Rod End (mm) Counterbore6.2 Depth 3.5 M.5 Depth 5 771

29 Dimensions of Single Acting Push Type (mm) Mounting hole (2) Bore size Width across flats Stopper bolt ( adjustment) TWIN ROD CYLINDERS B SERIES Breather Connection port Bore mm [in.] Code 16 [0.6] A B C D E [0.787] [0.984] F 8 G 47 H 6 I 24 J M.7 Depth 5 M.7 Depth 5 M.8 Depth 6 Bore mm [in.] Code 16 [0.6] K 47 L 53 M N1 22 N2 [0.787] (Thru hole) Counterbore8 Depth 5.5 (Both sides) [0.984] (Thru hole) Counterbore9 Depth 6.5 (Both sides) Note: The counterbore depth is measured from the upper surface of the body. Note P1 4.5 (Thru hole) Counterbore8 Depth 5.5 (Both sides) Q 34 R 4 S 54 T 21 V 8 W 6.2 Y Z Dimensions of Rod End (mm) Bore mm [in.] Code PA PB PC PD PE PF PG PH 16 [0.6] [0.787] 25 [0.984] Counterbore7.8 Depth Counterbore11 Depth Counterbore11 Depth M4 0.7 Depth 6 M6 1 Depth 8 M6 1 Depth 8 772

30 TWIN ROD CYLINDERS SERIES END KEEP CYLINDERS Double Acting Type Symbols end keep end keep Specifications Item Operation type Media Mounting type Operating pressure range MPa [psi.] Proof pressure MPa [psi.] Operating temperature range C [ F] Operating speed range mm/s [in./sec.] Cushion Lubrication Bore size mm [in.] Non-rotating accuracy adjusting -HL range mm [in.] -RL Max. holding force (At end keep) N [lbf.] Backlash (At end keep) mm [in.] 16 [0.6] [0.787] 25 [0.984] Double acting type 1.05 [152] 0 [321] 00 [ ] [ 0.19] (To the specification stroke) Port size M.8 Note: The stopper bolt is locked into position. Do not attempt to loosen it. Air Side mount [222] Rubber bumper Not required (If lubrication is required, use Turbine Oil Class 1 [ISO VG32] or equivalent.) 0.3 No stroke adjustment, fixed stroke. Note 96.1 [21.6] 151 [33.9] 1 [0.039] MAX [52.9] Bore Size and Bore size Standard strokes,,,,,,, 80,,,,,,, 80,,,,,,, 80 Maximum available stroke mm Pull side stroke adjusting range -HL -RL Note: Consult us for delivery of strokes that exceed the standard strokes. Order Codes TBDAK 16 Bore size Lead wire length A00mm [39in.] B00mm [118in.] Sensor switch Blank No sensor switch Number of sensor switches 1 With 1 sensor switch 2 With 2 sensor switches End keep position ZE135 2-lead wire, Solid state type with indicator lamp DC28V Horizontal lead wire HL end keep ZE235 2-lead wire, Solid state type with indicator lamp DC28V Vertical lead wire RL end keep ZE155 3-lead wire, Solid state type with indicator lamp DC4.528V Horizontal lead wire Twin rod cylinder B series end keep cylinder Note ZE255 ZE1 ZE1 ZE2 ZE2 3-lead wire, Solid state type 2-lead wire, Reed switch type 2-lead wire, Reed switch type 2-lead wire, Reed switch type 2-lead wire, Reed switch type with indicator lamp DC4.528V without indicator lamp DC528V AC85115V without indicator lamp DC528V AC85115V with indicator lamp DC28V AC85115V with indicator lamp DC28V AC85115V Vertical lead wire Horizontal lead wire Vertical lead wire Horizontal lead wire Vertical lead wire Note: In the end keep cylinder, the magnet for sensor switch is built-in. For details of sensor switches, see p

31 Inner Construction and Major Parts -HL : end keep -RL : end keep Rod seal Piston rod Lock sleeve Holder Sleeve Lock cover Spring Lock piston Lock piston seal Lock cover O-ring TWIN ROD CYLINDERS B SERIES Major Parts and Materials Parts Materials Piston rod -HL -RL Steel (chrome plated) Steel (chrome plated after heat treatment) Lock sleeve (Only for -HL) Holder (Only for -HL) Lock piston Sleeve Spring Lock cover Lock piston seal Rod seal Lock cover O-ring Steel (heat treated) Aluminum alloy (anodized) Steel (chrome plated after heat treatment) Aluminum alloy (anodized) Stainless steel Aluminum alloy (anodized) Synthetic rubber (NBR) Synthetic rubber (NBR) Synthetic rubber (NBR) Note: For details of items not listed in the above, see p.7. Seals Item Bore mm Quantity Rod seal Piston seal End plate gasket Rod seal Housing gasket Lock piston seal 2 PIU-8 PIU- PIU-12 2 PWP-16 PWP- PWP MYN-6 MYN-8 MYN MYN-5 MYN-5 MYN-5 Mass 16 [0.6] [0.787] 25 [0.984] Bore size mm [in.] -HL : end keep -RL : end keep -HL : end keep -RL : end keep -HL : end keep -RL : end keep Zero stroke mass Notes: 1. The above table is for the standard strokes. 2. There are 2 types of sensor switch lead wire lengths. A : 00mm [39in.], B : 00mm [118in.] Note1 Additional mass for each mm [0.394in.] stroke 233 [8.22] 35 [1.23] 258 [9.] 33 [1.16] 365 [12.87] [1.76] 384 [13.54] 49 [1.73] 633 [22.33] 52 [1.83] 661 [23.32] 51 [1.80] Additional mass Mass of 1 sensor switch Note 2 ZEA ZEB 15 [0.53] 35 [1.23] g [oz.] Calculation example: The mass for a head side end keep cylinder, bore size of mm, and stroke of mm, with 2 sensor switches (ZE135A), 365(6)(152)695g [24.51oz.] 774

32 -HL : Dimensions of Head Side End Keep Cylinder (mm) Width across flats Mounting hole Connection port Bore size A 0.8 (2) B 0.6 C 0.2 D 0.2 Stopper bolt Opening for manual override Bore mm [in.] Code A B C D E [0.6] M.7 Depth [0.787] M.7 Depth [0.984] M.8 Depth F G H I J K L M Bore mm [in.] Code N1 N2 Note P1 16 [0.6] (Thru hole) Counterbore8 Depth 5.5 (Both sides) [0.787] (Thru hole) Counterbore8 Depth 5.5 (Both sides) [0.984] (Thru hole) Counterbore9 Depth 6 (Both sides) Note: The counterbore depth is measured from the upper surface of the body. Q R S T U V W Y Z Dimensions of Rod End (mm) Bore mm [in.] Code PA PB PC PD PE PF PG PH 16 [0.6] [0.787] 25 [0.984] Counterbore7.8 Depth Counterbore11 Depth Counter bore11 Depth M4 0.7 Depth 6 M6 1 Depth 8 M6 1 Depth 8 775

33 -RL : Dimensions of Rod Side End Keep Cylinder (mm) Width across flats Mounting hole Connection port Bore size A 0.8 (2) B 0.6 C 0.2 D 0.2 TWIN ROD CYLINDERS B SERIES Stopper bolt ( adjustment) Opening for manual override Bore mm [in.] Code 16 [0.6] [0.787] 25 [0.984] C D E F G H I J K L M M.7 Depth M.7 Depth M.8 Depth Bore mm [in.] Code N1 N2 Note P1 Q R S T U V W Y Z 16 [0.6] [0.787] 25 [0.984] (Thru hole) Counterbore8 Depth 5.5 (Both sides) 4.5 (Thru hole) Counterbore8 Depth 5.5 (Both sides) 4.5 (Thru hole) Counterbore9 Depth 6 (Both sides) Note: The counterbore depth is measured from the upper surface of the body Dimensions of Rod End (mm) Bore mm [in.] Code PA PB PC PD PE PF PG PH 16 [0.6] [0.787] 25 [0.984] Counterbore7.8 Depth Counterbore11 Depth Counterbore11 Depth M4 0.7 Depth 6 M6 1 Depth 8 M6 1 Depth 8 776

34 SENSOR SWITCHES Solid State Type, Reed Switch Type Order Codes TBDA Lead wire length A00mm [39in.] B00mm [118in.] Twin rod cylinder B series with sensor switch mounting screw for [0.394in.]32 [1.2in.] Sensor switch 2-lead wire, Solid state type ZE135 with indicator lamp 2-lead wire, Solid state type ZE235 with indicator lamp ZE1 2-lead wire, Reed switch type without indicator lamp ZE1 2-lead wire, Reed switch type without indicator lamp DC28V DC28V DC528V AC85115V DC528V AC85115V Horizontal lead wire Vertical lead wire Horizontal lead wire Vertical lead wire ZE155 ZE255 ZE2 ZE2 3-lead wire, Solid state type with indicator lamp 3-lead wire, Solid state type with indicator lamp 2-lead wire, Reed switch type with indicator lamp 2-lead wire, Reed switch type with indicator lamp DC4.528V DC4.528V DC28V AC85115V DC28V AC85115V Horizontal lead wire Vertical lead wire Horizontal lead wire Vertical lead wire For details of the sensor switches, see p Sensor Switch Operating Range, Response Differential, and Maximum Sensing Location Operating range: R The distance the piston travels in one direction, while the switch is in the ON position. Response differential: C The distance between the point where the piston turns the switch ON and the point where the switch is turned OFF as the piston travels in the opposite direction. Sensor switch mounting surface B surface Asurface Csurface Solid state type Reed switch type Item Item Operating range :R Response differentialc Maximum sensing location Note Bore size mm [in.] [0.394] Note: The above table shows reference values. [0.394] mm [in.] Operating range :R A and C surface B surface Response differentialc Maximum sensing location Note 1.0 [0.039] or less 1.2 [0.047] or less 6 [0.236] 1.5 [0.059] or less 2.0 [0.079] or less Note: The above table shows reference values. Bore size mm [in.] Mounting surface [0.394] 16 [0.6] 16 [0.6] [0.787] [0.787] 25 [0.984] 25 [0.984] 32 [1.2] mm [in.] 32 [1.2] 1.5 [0.059] or less 2.5 [0.098] or less C (Response differential) OFF ON R R ON OFF C (Response C differential) Maximum sensing location 777

35 When Mounting Cylinders with Sensor Switches in Close Proximity When mounting cylinders in close proximity, install the cylinder so that it should not be at or below the values in the following table. Status of mounting in close proximity A B Sensor switch A B Code A B A B Bore size Type Solid state type Reed switch type Solid state type Reed switch type Solid state type Reed switch type Solid state type Reed switch type [0.394] 53 [2.09] 48 [1.89] 11 [0.43] 16 [0.6] 66 [2.] [2.36] 12 [0.47] 6 [0.24] 47 [1.85] 59 [2.32] 42 [1.65] 54 [2.13] 5 [0.] [0.787] 73 [2.87] 68 [2.68] 11 [0.43] 65 [2.56] 62 [2.44] 3 [0.12] 0 25 [0.984] 87 [3.43] 81 [3.19] 14 [0.55] 8 [0.31] 77 [3.03] 73 [2.87] 4 [0.16] mm [in.] 32 [1.2] 119 [4.69] 9 [4.29] 23 [0.91] 13 [0.51] 7 [4.21] 96 [3.78] 11 [0.43] TWIN ROD CYLINDERS B SERIES A B A B Solid state type Reed switch type Solid state type Reed switch type 28 [1.] 22 [0.87] 11 [0.43] 5 [0.] 33 [1.] 27 [1.06] 12 [0.47] 6 [0.24] 36 [1.42] [1.18] 11 [0.43] 5 [0.] 44 [1.73] 37 [1.46] 14 [0.55] 7 [0.28] 65 [2.56] 53 [2.09] 25 [0.98] 13 [0.51] A B A B Solid state type Reed switch type Solid state type Reed switch type 21 [0.83] 17 [0.67] 4 [0.16] 24 [0.94] 21 [0.83] 3 [0.12] 25 [0.98] 25 [0.98] 0 0 [1.18] [1.18] 44 [1.73] [1.57] 4 [0.16] Remark: For mounting in configurations other than the above, consult us. 778

36 Mounting Location of End of Detection Sensor Switch When the sensor switch is mounted in the locations shown below (the figures in the tables are reference values), the magnet comes to the maximum sensing location of the sensor switch at the end of the stroke. Double acting type When the lead wires are pulled from the head side. When the lead wire of the head side detection sensor switch only is pulled from the rod side. Standard cylinder Solid state type Code X Y Reed switch type Code X Y Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] 27.5 [1.083] 3.5 [0.138] 23.5 [0.925] 0.5 [0.0] 33.5 [1.319] 4.5 [0.177] 29.5 [1.161] 1.5 [0.059] 37.5 [1.476] 5.5 [0.217] 33.5 [1.319] 2.5 [0.098] 42.5 [1.673] 4.5 [0.177] 38.5 [1.516] 1.5 [0.059] 52 [2.047] 11 [0.433] Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] 48 [1.890] 8 [0.315] Solid state type Code Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] X 27.5 [1.083] 33.5 [1.319] 37.5 [1.476] 42.5 [1.673] 52 [2.047] Y 6.5 [0.256] 7.5 [0.295] 8.5 [0.335] 7.5 [0.295] 14 [0.551] Reed switch type Code Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] X 23.5 [0.925] 29.5 [1.161] 33.5 [1.319] 38.5 [1.516] 48 [1.890] Y 2.5 [0.098] 3.5 [0.138] 4.5 [0.177] 3.5 [0.138] [0.394] Double acting long bushing type Solid state type Code Code X Y Reed switch type X Y 37.5 [1.476] 3.5 [0.138] 33.5 [1.319] 0.5 [0.0] 43.5 [1.713] 4.5 [0.177] 39.5 [1.555] 1.5 [0.059] 47.5 [1.8] 5.5 [0.217] 43.5 [1.713] 2.5 [0.098] 52.5 [2.067] 4.5 [0.177] 48.5 [1.909] 1.5 [0.059] Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] 62 [2.441] 11 [0.433] Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] 58 [2.283] 8 [0.315] Solid state type Code Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] X 37.5 [1.476] 43.5 [1.713] 47.5 [1.8] 52.5 [2.067] 62 [2.441] Y 6.5 [0.256] 7.5 [0.295] 8.5 [0.335] 7.5 [0.295] 14 [0.551] Reed switch type Code Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 32 [1.2] X 33.5 [1.319] 39.5 [1.555] 43.5 [1.713] 48.5 [1.909] 58 [2.283] Y 2.5 [0.098] 3.5 [0.138] 4.5 [0.177] 3.5 [0.138] [0.394] End keep cylinder Solid state type End keep position -HL : end keep -RL : end keep Code Bore 16 [0.6] [0.787] 25 [0.984] X 33.5 [1.319] 37.5 [1.476] 42.5 [1.673] Y 24.5 [0.965] 25.5 [1.004] 24.5 [0.965] X 53.5 [2.6] 57.5 [2.264] 62.5 [2.461] Y 4.5 [0.177] 5.5 [0.217] 4.5 [0.177] Solid state type End keep position -HL : end keep -RL : end keep Code Bore 16 [0.6] [0.787] 25 [0.984] X 33.5 [1.319] 37.5 [1.476] 42.5 [1.673] Y 27.5 [1.083] 28.5 [1.122] 27.5 [1.083] X 53.5 [2.6] 57.5 [2.264] 62.5 [2.461] Y 7.5 [0.295] 8.5 [0.335] 7.5 [0.295] Reed switch type End keep position -HL : end keep -RL : end keep Code Bore 16 [0.6] [0.787] 25 [0.984] X 29.5 [1.161] 33.5 [1.319] 38.5 [1.516] Y 21.5 [0.846] 22.5 [0.886] 21.5 [0.846] X 49.5 [1.949] 53.5 [2.6] 58.5 [2.3] Y 1.5 [0.059] 2.5 [0.098] 1.5 [0.059] Reed switch type End keep position -HL : end keep -RL : end keep Code Bore 16 [0.6] [0.787] 25 [0.984] X 29.5 [1.161] 33.5 [1.319] 38.5 [1.516] Y 23.5 [0.925] 24.5 [0.965] 23.5 [0.925] X 49.5 [1.949] 53.5 [2.6] 58.5 [2.3] Y 3.5 [0.138] 4.5 [0.177] 3.5 [0.138] 779

37 Single acting push type When the lead wires are pulled from the head side. When the lead wire of the head side detection sensor switch only is pulled from the rod side. TWIN ROD CYLINDERS B SERIES Solid state type Code,, X Y,, X Y Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 27.5 [1.083] 33.5 [1.319] 37.5 [1.476] 42.5 [1.673] 3.5 [0.138] 4.5 [0.177] 5.5 [0.217] 4.5 [0.177] 39.5 [1.555] 43.5 [1.713] 47.5 [1.8] 52.5 [2.067] 1.5 [0.059] 4.5 [0.177] 5.5 [0.217] 4.5 [0.177] Solid state type Code,, X Y,, X Y Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 27.5 [1.083] 33.5 [1.319] 37.5 [1.476] 42.5 [1.673] 6.5 [0.256] 7.5 [0.295] 8.5 [0.335] 7.5 [0.295] 39.5 [1.555] 43.5 [1.713] 47.5 [1.8] 52.5 [2.067] 4.5 [0.177] 7.5 [0.295] 8.5 [0.335] 7.5 [0.295] Reed switch type Code,, X Y,, X Y Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 23.5 [0.925] 29.5 [1.161] 33.5 [1.319] 38.5 [1.516] 0.5 [0.0] 1.5 [0.059] 2.5 [0.098] 1.5 [0.059] 35.5 [1.398] 39.5 [1.555] 43.5 [1.713] 48.5 [1.909] 1.5 [ 0.059] 1.5 [0.059] 2.5 [0.098] 1.5 [0.059] Reed switch type Code,, X Y,, X Y Bore [0.394] 16 [0.6] [0.787] 25 [0.984] 23.5 [0.925] 29.5 [1.161] 33.5 [1.319] 38.5 [1.516] 2.5 [0.098] 3.5 [0.138] 4.5 [0.177] 3.5 [0.138] 35.5 [1.398] 39.5 [1.555] 43.5 [1.713] 48.5 [1.909] 0.5 [0.0] 3.5 [0.138] 4.5 [0.177] 3.5 [0.138] 780