JARVIS. Model H080 Carcass Splitting Band Saw

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Carcass Splitting Band Saw EQUIPMENT SELECTION... Ordering No. TABLE OF CONTENTS... Page... See Table 1, Page 4 Balancer... 4042042 Band Saw Blade... 1023099 Notice to Employer and Safety Director.

1 Carcass Splitting Band Saw EQUIPMENT SELECTION... Ordering No. TABLE OF CONTENTS... Page... See Table 1, Page 4 Balancer Band Saw Blade Notice to Employer and Safety Director... 2 Notice to Operators, Maintenance and Cleanup Personnel... 3 Parts Diagram and List... 4 Specifications... 8 Installation Instructions... 8 Operation Instructions Maintenance Instructions... 11

2 noticetoemployer and safety director page 2 of 12 Keep hands clear. NOTICE TO EMPLOYER AND SAFETY DIRECTOR AVOID INJURY 1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any malfunctioning equipment. 2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of the dangers that may arise if they do not follow the procedure outlined in this brochure. 3. Enclosed are four (4) copies of NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL. Post one copy on the employees bulletin board; give one copy to the operator(s); give one copy to the maintenance foreman; and give one copy to the sub -contract cleanup / internal cleanup foreman. Additional copies will be provided upon request. 4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but you must emphasize it to them. 5. Never make modifications or alterations to the tool. Replace any missing or illegible labels. 6. Ensure that proper procedures are established in accordance with OSHA s lockout/tagout procedures (29 CFR ) to prevent accidental startup or release of stored energy. 7. Follow our installation and maintenance instructions for proper installation and care of the tool. 8. Avoid injury. Do not permit the tool to be misused. 9. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon request.

3 notice to operators, maintenance and cleanup personnel page 3 of 12 Keep hands clear. NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE REPORT ANY PROBLEMS TO YOUR SUPERVISOR 1. Disconnect the power supply in accordance with OSHA s lockout/tagout procedures (29 CFR ) before making any blade changes. 2. Disconnect the power supply in accordance with OSHA s lockout/tagout procedures (29 CFR ) before performing any repairs or maintenance. 3. Disconnect the power supply - or have the power supply disconnected - in accordance with OSHA s lockout/tagout procedures (29 CFR ) before performing any cleanup. 4. Disconnect the power supply when the tool is not in use. 5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the tool when it is connected to the power supply. 6. Test thetool prior touseor daily. Depress each trigger separately andthe tool should not start. Depress one trigger, thenpause one secondand depressthe other trigger andthe tool should not start. Repeat this procedure reversing the triggers. Depress both triggers simultaneously and the tool should start. With the tool running, release one trigger and the tool should stop. Continue holding the depressed trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding the other trigger. If the tool malfunctions, remove it from service and report or repair it immediately. 7. Never depress the triggers unless you want to use or test the tool. 8. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.

4 parts diagram and list page 4 of 12 TABLE 1 ELECTRIC MOTOR ANTI-TIE-DOWN CIRCUIT BOARD COMPLETE H080 SAW VOLTAGE PHASE HERTZ PART NUMBER VOLTAGE PART NUMBER WIRE DIAGRAM CONTROL BOX / / / Electrical Control Box Figure A * not used in current tools ITEM PART NO. PART NAME QTY 1 see table 1 Wiring Diagram Label Electrical Danger Label * Pigtail Fuse, 115V * Pigtail Fuse, 230V Glass Fuse, 115V Glass Fuse, 220V Electrical Outlet Electrical Plug (not shown) Electrical Cord ft ITEM PART NO. PART NAME QTY Strain Relief Connector Sealing Washer Locking Nut Panel Pan Head Slotted Screw Hex Spacer Lock Washer 4 15 see table 1 ATD Circuit Board Electrical Box Enclosure 1

5 parts diagram and list page 5 of 12 Figure B ITEM PART NO. PART NAME QTY Hex Head Screw Frame (w/items 10 and 12) Blade Tension Bracket Tension Adjusting Screw Tee Handle Wrench Hex Head Screw 3 7 page 6 Top Handle Assembly Hex Head Screw Hex Head Screw Danger Label 1 11 page 6 Water Rinse Assembly Wear Pin Hex Head Screw Motor Mounting Shim 1 15 page 6 Hanger Assembly 1 16 page 7 Motor Assembly Split Lock Washer 2 18 page 7 Rear Handle Assembly Socket Head Cap Screw Latch Pan Head Slotted Screw 8 22 page 7 Blade Guide Assembly Cup Pt. Socket Set Screw 3 ITEM PART NO. PART NAME QTY Pinion Gear Hub-3/4 shaft Pinion Gear Hub-7/8 shaft Square Key Pinion Gear Socket Cap Lock Screw Drive Axle Assembly 1 (incls items 29, 37 and 38) Cup Pt. Socket Set Screw Hex Lock Nut Internal Tooth Gear Ring Grease Fitting Drive Wheel Assembly 1 (incls items 32 and 34-36) Retaining Ring Ball Bearing Spacer Flat Washer Flat Head Soc Cap Screw Short Strike Drive Wheel Cover Hinge Hex Head Screw Blade Guard Door Chain Assembly Idler Wheel Cover Long Strike Idler Wheel Assembly 1 (incls items 32 and 34-36) Idler Axle Assembly 1 (incls items 29, 37 and 38) 49 page 6 Wheel Wiper Assembly Tension Adjusting Plate 1 Pinion Gear Assembly (incls items 23, 24, 26 and 27) For 3/4 inch Motor Shaft For 7/8 inch Motor Shaft

6 Top Handle Assembly Figure C Water Rinse Assembly Figure C parts diagram and list page 6 of 12 ITEM PART NO. PART NAME QTY Hex Head Screw Trigger Lever with item Threaded Pin Compression Spring External Retaining Ring Roll Pin Handle Bracket Switch Assembly O--ring Switch Cover Flat Head Screw Electrical Connector Threaded Pin Wire with Molded Plug Hex Head Screw Handle Bracket Hex Lock Nut Hex Lock Nut Switch Handle Washer Hex Head Screw Bushing Top Handle Assembly 1 (includes items 1-22) Quick Connect Plug Reducer Pipe Bushing Street Elbow Reducer Pipe Bushing Hex Jam Nut Elbow Assembly Copper Tubing Connector Assembly Hex Head Screw Flat Spring Wheel Wiper Hex Head Screw Water Manifold Water Manifold Shim 2 (not shown) Link Assembly Acorn Nut Hex Jam Nut Hanger Plate Threaded Rod Hanger Assembly (includes items ) Hex Jam Nut Right Angle Bracket Wheel Wiper Assembly 1 (includes items 31-34, 41 and 42) Wheel Wiper Assembly Figure C Hanger Assembly Figure C

7 parts diagram and list page 7 of 12 Motor Assembly Figure D ITEM PART NO. PART NAME QTY Strain Relief Connector Seal Ring Electrical Lock Nut Strain Relief Connector O-ring Locking Electrical Nut Junction Box (with item 13) Switch Boot Toggle Switch Fan Cover (with item 13) Sealing Elect. Lock Nut Strain Relief Connector 1 13 Table 1 Electric Motor Strain Relief Connector St. Rel. Conn. 1 ph Mtrs Power Cd, v, 20 ft Signal Cord, 20 ft Torsion Spring Trigger Lever Switch Bracket Strain Relief Connector Handle Housing Assembly Pan Head Slotted Screw Switch Assembly Internal Tooth Washer Round Hd. Slotted Screw Dowel Pin Rear Handle Assembly (includes items ) Roll Pin Split Lock Washer Hex Head Screw Blade Guide Insert Mounting Plate Blade Guide Guard Flat Head Socket Screw Hex Head Screw Pan Head Slotted Screw Pan Head Slotted Screw Ball Bearing Cup Pt. Socket Set Screw Blade Guide Housing Blade Guide Assembly (includes items ) Rear Handle Assembly Figure D Blade Guide Assembly Figure D

8 specifications and installation instructions page 8 of 12 SPECIFICATIONS Motor Power 2 hp 1491 W Operating Voltage See Table 1, page 4 Capacity Beef 120/hour Hogs 400/hour Control Handles Electric Dual Anti-Tie-Down See Table 1, page 4 Distance between guides in 425 mm Blade Length in 2845 mm Overall Length 57 in 1448 mm Rinse Water Consumption 3 gal/min at 40 psi 11.4 L/min at 2.7 bar Weight 114 lbs 51.7 kg INSTALLATION INSTRUCTIONS ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR- DANCE WITH OSHA S LOCKOUT/TAGOUT PROCEDURES (29 CFR ) BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. ALL WIRING MUST BE DONE IN ACCORDANCE WITH NA- TIONAL, STATE AND LOCAL ELECTRICAL CODES. 1 Install the electrical control box (see Table 1, page 4) in a dry location that will not be subject to wash downs. 2 Wire the electrical control box. Refer to Table 1, page 4, and the wiring diagram, page 9, for referenced items. 2.1 Attach the AC power supply (customer supplied) to ground and terminals 2 and 3 on the circuit board. 2.2 Attach a starter coil (customer supplied) to terminals 4 and 5 on the circuit board. Disconnect any other source of power to the starter coil. The coil operating voltage must equal the anti-tie-down voltage (See Table 1, page 4). 2.3 The connection between the H080 and the control box is pre -wired and is approximately 20 feet long. 3 Wire the junction box on the motor (item 7, Figure D, page 7). Refer to the wiring diagram, page Follow the directions located on the side of the motor (high or low voltage as your situation requires). Follow the instructions located on the inside of the electrical control box The strain relief supplied (item 14, Figure D, page 7) will accept a flexible cord diameter of (12-4 SO cord) Make sure that the drive wheel (item 33, Figure B, page 5) rotates counter clockwise. 4 Install a balancer on a trolley above the work station. Jarvis part number is available. 4.1 The trolley should have sufficient travel to allow the operator to reach the entire work area. 5 Suspend the H080 from the balancer. 5.1 Adjust the balancer to the operators preference. 6 The hanger (item 15, Figure B, page 5) is factory preset to the correct position. If the hanger does not position the H080 to your satisfaction, adjust the hanger. All instructions are written from a rear view perspective. Refer to Figure C, page 6, for steps 6.1 and Adjust the tilt of the saw. To tip the nose of the H080 down move the link assembly (item 36) toward the rear of the hanger plate (item 39). To tip the nose up move the link assembly toward the front of the hanger plate. 6.2 Adjust the saw to cut straight down the backbone. To cut more to the right, loosen the nuts (item 38) on the right of the hanger plate (item 39) and tighten the nuts on the left of the hanger plate. To cut more to the left, loosen the left nuts and tighten the right nuts. 7 Attach a cold or warm rinse water hookup to quick connect plug (item 23, Figure C, page 6).

9 installation instructions page 9 of 12 INSTALLATION INSTRUCTIONS Electrical box placement for visual purposes only. Electrical box located on top of motor. *Supplied By Customer Green Screw Green Wire Silver Screw White Wire Bronze Screw Black Wire Silver Screw White Wire Top Handle To AC Supply* (see Table 1) To Starter Coil* Green Screw Green Wire Black Screw Black Wire Control Signal Clamp -- p/n Screw -- p/n Switch in Top Handle Red/Black Stripe Switch in Rear Handle Rear Handle Red/White Stripe Black Junction Box on 080 Saw Motor Safety Kill Switch Safety Kill Switch Power from Starter Rear View of H080 Saw Electric Circuit Board White Green Black Starter Coil* White -- Neutral Black -- Hot Green

10 installation and operation instructions page 10 of 12 Nine Wire Motor Hook -up Six Wire Motor Hook -up OPERATION INSTRUCTIONS ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR- DANCE WITH OSHA S LOCKOUT/TAGOUT PROCEDURES (29CFR ) BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. 1 Turn on the power. 2 Prior to use or daily, perform the following tests: 2.1 Make sure that the dual anti-tie down control handles (the top and the rear handles) are working correctly. Depress each triggerseparately andthe tool should not start. Depress one trigger, then pause one second and depress the other trigger and the tool should not start. Repeat this procedure reversing the triggers. Depress both triggers simultaneously (within one half second of each other) and the tool should start. With the tool running, release one trigger and the tool should stop. Continue holding the depressed trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding the other trigger. If the tool malfunctions, remove it from service and report the problem to your supervisor immediately. 2.2 Make sure that the H080 moves freely on its balancer. 3 Making the cut. 3.1 Mark the center of the backbone with a knife. This operation is only necessary during the operator s learning period. 3.2 Saw through the tail bone (using the knife mark as a guide) The H080 should be pointing upward during this cut Do not exert pressure on the H080; guide the saw to ensure a straight cut. 3.3 When the tail bone hits the cross beam of the H080, saw until the tail bone breaks apart and the H080 is allowed to continue its path down the backbone of the carcass and through the aitch bone. 3.4 After the tail and aitch bones have been split, saw through the loin area The H080 should be in a horizontal position during this cut Do not exert pressure on the H080; guide the saw to ensure a straight cut. 3.5 Saw through the shoulder and neck of the carcass The H080 should be pointing downward during this cut.

11 maintenance instructions page 11 of 12 MAINTENANCE INSTRUCTIONS ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR- DANCE WITH OSHA S LOCKOUT/TAGOUT PROCEDURES (29CFR ) BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. 1 PRIOR TO USE OR DAILY: 1.1 The H080 is equipped with dual anti-tie down control handles (the top and the rear handles). Check for the correct operation of the dual anti-tie down control handles prior to use or daily. Depress each trigger separately and the tool should not start. Depress one trigger, then pause one second and depress the other trigger and the tool should not start. Repeat this procedure reversing the triggers. Depress both triggers simultaneously (within one half second of each other) and the tool should start. With the tool running, release one trigger and the tool should stop. Continue holding the depressed trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding the other trigger. If the tool malfunctions, repair or remove it from service immediately. Note: the power supply must be connected to perform the above operation only. 1.2 Blade Guide Disassembly. Refer to Figure D, page 7, for steps Remove (4) flat head screws (item 31) Remove (4) hex head screws (item 32) Remove (2) blade guide guards (item 30) Remove (8) pan head screws (item 34) Remove (8) blade guide inserts (item 28) and (4) mounting plates (items 29) as assemblies Remove (24) pan head screws (item 33) Remove (8) blade guide inserts (item 28) Remove (8) set screws (item 36) Remove (2) ball bearings (item 35) Inspect all parts for wear and replace them if necessary. (Blade guide inserts may be rotated before they are replaced). 1.3 Blade Guide Assembly. Refer to Figure D, page 7, for steps Reverse steps and procedures outlined in steps See special notes below Install (4) blade guide inserts (item 28) on each mounting plate (item 29) using (24) pan head screws (item 33). Do not tighten the pan head screws Lay one mounting plate (item 29), its angled side up, on a hard, flat surface. Note: only perform steps on one of the mounting plates (item 29) Align the blade guide inserts (item 28) by applying a light pressure so that they contact the flat surface Tighten pan head screws (item 33) in this mounting plate only Reverse steps and procedures outlined in steps Insert a.024 feeler gage between the blade guide inserts Apply a light pressure to the outside of the blade guide insert (item 28) that did not have its pan head screws (item 33) tightened Tighten remaining pan head screws (item 33) Remove.024 feeler gage Reverse steps and procedures outlined in steps

12 1.4 Add USDA approved white grease (Jarvis part number ) to two (2) grease fittings (item 32, Figure B, page 5) on the drive wheel assembly (item 33, Figure B, page 5) and the idler wheel assembly (item 47, Figure B, page 5). 1.5 Clean sinew from tension adjusting plate (item 50, FigureB,page5). 2 AS REQUIRED: 2.1 Blade Disassembly. Refer to Figure B, page 5, for steps Open latches (item 20) Open idler wheel cover (item 45) and let it hang down Open drive wheel cover (item 40) and fasten it with door chain (item 44) Remove blade guard (item 43) Turn tensioning screw (item 4) counter-clockwise to loosen tension on the blade Push blade out of rear blade guide assembly (item 22) Push blade out of front blade guide assembly (item 22) Remove the blade. 2.2 Blade Assembly. Refer to Figure B, page 5, for steps Install a new blade (Jarvis part number ) with its teeth pointing toward the frame, under both blade guide assemblies and around both idler wheel (item 47) and drive wheel (item 33). Place the back edge of the blade against the shoulder of the wheels. maintenance instructions page 12 of Tighten the tensioning screw (item 4) slightly to keep the blade tightened against the wheels Twist the blade, its teeth pointing down, and insert the blade into the blade guide assemblies (item 22) Tighten the tension adjusting screw (item 4) to 30 lbs -in using tee handle wrench (item 5) Reverse steps and procedures outlined in steps Bearing Disassembly. Refer to Figure B, page 5, for steps Open (2) latches (item 20) Open idler wheel cover (item 45) and let it hang down Open drive wheel cover (item 40) and fasten it with door chain (item 44) Remove (2) each flat head socket cap screws (item 38) and flat washers (item 37) Remove drive wheel assembly and gear ring (items 31-36). Do not remove drive axle assembly (item 28) or proper alignment of H080 will be lost Remove idler wheel assembly (items and 47). Do not remove idler axle assembly (item 48) or proper alignment of H080 will be lost Remove (4) retaining rings (item 34) Press out (4) ball bearings (item 35) and spacer (item 36) Inspect all parts for wear and replace them if necessary. 2.4 Bearing Assembly Reverse steps and procedures outlined in steps

JARVIS. Model Buster IV Forequarter Beef Splitting Band Saw Installation Instructions... 9 TABLE OF EQUIPMENT

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