JARVIS. Model BR-3 Blade Reconditioner ... EQUIPMENT TABLE OF
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1 - Model BR-3 Blade Reconditioner EQUIPMENT SELECTION Ordering No. TABLE OF CONTENTS Page Model BR-3 (100 mm Blade) 115V/60Hz V/50Hz Model BR-3A (110 mm Blade) 115V/60Hz V/50Hz Notice to Employer and Safety Director Notice to Operators, Maintenance and Cleanup Personnel Parts Diagram and List Specifications Installation Instructions Operation Instructions Maintenance Instructions TEL FAX
2 notice to employer and safety director Model BR-3 page 2 of 12 Wear eye protection. NOTICE TO EMPLOYER AND SAFETY DIRECTOR AVOID INJURY 1. Remove and repair any machine that malfunctions. All personnel must be instructed to remove any malfunctioning equipment. 2. Ensure that all employees who use these machines are trained in the proper use of these machines and are aware of the dangers that may arise if they do not follow procedures outlined in this brochure. 3. Enclosed are four (4) copies of NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL. Post one copy on the employees bulletin board; give one copy to the operator(s); give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal cleanup foreman. Additional copies will be provided upon request. 4. The machine is designed and intended to be powerful. This fact should be obvious to your employees, but you must emphasize it to them. 5. Never make modifications or alterations to the machine. Replace any missing or illegible labels. 6. Ensure that proper procedures are established to prevent accidental startup. 7. Follow our installation and maintenance instructions for proper installation and care of the machine. 8. Ensure that employees wear eye protection in accordance with OSHA s eye and face protection requirements (29 CFR ) at all times. 9. Avoid injury. Do not permit the machine to be misused. 10. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety sheets and machine brochure. Additional copies of safety sheets and machine brochures will be provided upon request.
3 notice to operators, maintenance and cleanup personnel page 3 of 12 Model BR-3 Wear eye protection. NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL REMOVE ANY MALFUNCTIONING MACHINE FROM SERVICE REPORT ANY PROBLEMS TO YOUR SUPERVISOR 1. Disconnect the electric power supply before performing any repairs or maintenance. 2. Disconnect the electric power supply or have the electric power supply disconnected before performing any cleanup. 3. Disconnect the electric power supply when the machine is not in use. 4. Always check grinding wheels for possible damage. Do not use damaged grinding wheels. 5. Never put fingers, hands or other parts of the body on the grinding edge or within the path of the grinding wheels when the machine is connected to its power supply. 6. Turn the switch clockwise and the machine should start. Turn the switch counterclockwise and the machine should stop. If the machine malfunctions, remove it from service and report or repair it immediately. 7. Never turn the switch unless you want to use the machine. 8. Never make modifications or alterations to the machine. Report or replace any missing or illegible labels. 9. Always wear eye protection in accordance with OSHA s eye and face protection requirements (29 CFR ) at all times. 10. Always wear cut protective gloves while operating the machine and handling the blades.
4 parts diagram and list Model BR-3 page 4 of 12 ITEM PART NO. PART NAME Cup Wheel Dresser Assembly 1 See page 6 for detail Hollow Grind Lever Assembly 1 See page 7 for detail Motor and Base Assembly 1 See page 5 for detail Formed Wheel Dresser Assembly 1 See page 6 for detail Blade Grinding Index Assembly (100 mm) 1 See page 8 for detail Blade Grinding Index Assembly (110 mm) See page 8 for detail. QTY
5 parts diagram and list page 5 of 12 Model BR-3 MOTOR AND BASE ASSEMBLY Hex Nut Retaining Flange Grinding Wheel (100 mm) Grinding Wheel (110 mm) Cup Wheel Coupling Special Screw Hex Jam Nut Cup Wheel Flange Socket Head Cap Screw Split Lock Washer Cup Wheel Guard Electric Motor (0.5HP) Formed Wheel Guard Spacer Wheel Forming Template Socket Head Cap Screw Flanged Hub Formed Grinding Wheel Flange Formed Wheel Lock Nut Formed Wheel Cover Socket Head Cap Screw Light Bulb (115V) Light Bulb (220V) Eye Guard (includes 1 items 22 (115V) and 24) Hex Head Screw Socket Head Cap Screw Hex Jam Nut Strain Relief Connector Socket Head Shldr Screw Operator Switch Contact Block Switch Label Motor Support Flat Washer Hex Head Screw Split Lock Washer Round Head Slotted Screw Capacitor w/bracket Dowel Pin Grinder Base Caution Label Warning Label Information Label Socket Set Screw Dowel Pin Socket Set Screw Switch Assembly (includes items 29-31)
6 parts diagram and list Model BR-3 page 6 of 12 FORMED WHEEL DRESSER ASSEMBLY Woodruff Key Template Screw Assembly Index Gear Retaining Ring Socket Set Screw Diamond Dresser Socket Set Screw Spiral Pin Universal Joint Coupling Flat Washer Socket Head Cap Screw Coupling Pin Dresser Lever Ball Plunger Handle Dresser Lever Assembly (includes items 1-5, 7-9, 12-13) Dresser Index Assembly (includes items 1-4) Formed Wheel Dresser Assembly Complete (includes 1-15 and Page 5, items 13-15) Socket Set Screw Dresser Lever Retaining Ring Pivot Shaft Ball Bearing Spacer Socket Head Cap Screw Spacer Bottom Spacer Button Head Cap Screw Dowel Pin Lever Housing Roll Pin Wheel Dresser Roll Pin Hand Knob Wheel Dresser Assembly (includes items 14-16) Cup Wheel Dresser Assembly Complete (includes items 1-16) CUP WHEEL DRESSER ASSEMBLY
7 parts diagram and list page 7 of 12 Model BR-3 HOLLOW GRIND LEVER ASSEMBLY Button Head Cap Split Lock Washer Button Head Cap Screw Bearing Retaining Ring Retaining Ring Bearing Spacer Retaining Ring Sleeve with Pin Retaining Ring Compression Spring Locking Ring Blade Holder Shaft Steel Ball Dowel Pin Blade Retaining Flange Dowel Pin Socket Set Screw Roll Pin Socket Set Screw Set Screw Collar Cylindrical Bearing Shaft Housing Oil Seal Sliding Shaft Guide Bushing Dust Cover Socket Set Screw Hollow Grind Lever Roller Clutch Bearing Anti-Roll Back Sleeve Crank Handle Blade Rtg. Flange Assy. (includes items 15-16) Blade Holder Shaft Assy. (includes items 10-16) Hollow Grind Lever Assy. Complete (includes items 1-32, and Page 5, items 43-45)
8 parts diagram and list Model BR-3 page 8 of 12 BLADE GRINDING INDEX ASSEMBLY Knob Assembly (110 mm) Knob Assembly (100 mm) Blade Rtg. Flange (100 mm) Blade Rtg. Flange (110 mm) Index Gear (100 mm) Index Gear (110 mm) Socket Head Cap Screw Adjusting Screw Assembly Roll Pin Compression Spring Brake Plunger Index Lever Bracket Groove Pin Extension Spring Groove Pin Indexing Pawl Retaining Ring Groove Pin Socket Head Cap Screw Eccentric Bushing Dowel Pin Flat Washer Roll Pin Hex Jam Nut Extension Spring Socket Set Screw Indexing Lever Pivot Shaft Cylindrical Bushing Index Support Frame Hand Knob Plain Washer Stud Shaft Socket Head Cap Screw Lock Washer Pillow Block Bearing Socket Set Screw Socket Set Screw Roll Pin Ball Bearing Flat Washer Socket Head Cap Screw Button Head Cap Screw Flat Washer Index Mounting Base Eccentric Bushing Assy. (includes items 17-18) Indexing Pawl Assembly (includes items 9, 12-15, 21, 23-24) Kit, 100mm to 110mm Kit, 110mm to 100mm
9 specifications, installation instructions and operation instructions page 9 of 12 Model BR-3 SPECIFICATIONS Operating Voltage: 115V, 1ph, 60Hz other voltages and frequencies available Motor Power: 375 Watts 0.5 hp Overall Dimensions: 28 x 20 x 17 in 711 x 508 x 432 mm Weight: 107 lbs 48.5 kg INSTALLATION INSTRUCTIONS IMPORTANT: ALWAYS DISCONNECT THE ELEC- TRIC POWER SUPPLY BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. 1 Place the BR-3 in a convenient location away from the dehider assembly/repair area. 2 Plug the 115V/60Hz models into a standard 115V wall outlet. All wall outlets must be grounded. 3 Check grinding wheels for possible damage. Do not use if grinding wheel(s) are damaged. 4 Stand away from the front of the BR-3 and run the BR-3 for 1 minute before using. 5 Ensure that the motor rotation is correct: the grinding wheel (item 3, page 5) rotates to the right. 6 Use a dust collector while dressing the formed grinding and grinding wheels. OPERATION INSTRUCTIONS IMPORTANT: ALWAYS CHECK NEW GRINDING WHEELS FOR POSSIBLE DAMAGE. DO NOT USE DAMAGED GRINDING WHEELS. ALWAYS WEAR CUT PROTECTIVE GLOVES WHILE OPERATING THE MACHINE AND HAN- DLING THE BLADES. Note: always keep dehider blades as a matched set. 1 HOLLOW GRIND WHEEL DRESSING. Refer to page 6, Cup Wheel Dresser Assembly. 1.1 Advance wheel dresser (item 14) two or three thousands of an inch by turning hand knob (item 16) clockwise. (approx. 1/4 turn). 1.2 Ensure that wheel dresser (item 14) is snug; if not, adjust set screw (item 1) accordingly. 1.3 Turn on the motor. 1.4 Bring the dresser lever (item 2) toward the grinding wheel (item 3, page 5) and let the diamond head of the dresser pass across the face of the grinding wheel slowly. 1.5 Turn off the motor. 2 HOLLOW GRIND. Refer to page 7, Hollow Grind Lever Assembly. 2.1 Remove the blade retaining flange (item 16) from the blade holder shaft (item 13) by pulling the locking ring (item 12). 2.2 Place one dehider blade, with the hollow side facing the grinding wheel (item 3, page 5), on the blade retaining flange (item 16). 2.3 Re-insert the blade retaining flange (item 16) on the blade holder shaft (item 13). 2.4 Turn on the motor. 2.5 Slide the hollow grind lever (item 29) toward the grinding wheel (item 3, page 5) with hand pressure and at the same time rotate the crank handle (item 32) at approximately 100 rpm. Do not grind any longer than 5 seconds. 2.6 Examine the blade and repeat step 2.5 until the hollow grind extends to the tip of the dehider blade teeth. 2.7 Repeat steps with the remaining blade.
10 operation instructions Model BR-3 page 10 of Turn off the motor. 3 GRINDING WHEEL DRESSING. Refer to page 6, Formed Wheel Dresser Assembly. 4.5 Turn on the motor. 4.6 Set depth of cut. Use adjusting screw assembly (item 5) to obtain roughly a 0.08 inch (2 mm dub). Before grinding each set of blades, you must dress the preformed wheel. 3.1 Rotate the index gear (item 3) clockwise one tooth. 3.2 Lift handle (item 15) to engage the template screw (item 2) against the groove of the wheel forming template (item 14, page 5). Each pass of the dresser across the face should take about three seconds. 4 DUBBING. Refer to page 8, Blade Grinding Index Assembly. 4.1 Loosen hand knob (item 28) and raise indexing lever (item 24) until index mounting base (item 43) will go up no further. Tighten the hand knob. 4.2 Remove knob assembly (item 1) and retaining flange (item 2). Place a matched set of blades on index gear shaft (item 3) with hollow sides together and all teeth matching exactly at the tips of the teeth. Re-install retaining flange and tighten the knob assembly. 4.3 Rotate the blade grinding index assembly toward the formed grinding wheel (item 17, page 5). Bring one of the teeth in the central portion of the blades in contact with the formed grinding wheel. If necessary, use the fine adjust dowel pin (item 18) to line up the tip of the tooth exactly with the bottom of the formed grinding wheel. After the blades have been aligned in the formed grinding wheel, the dubbing should be completed with no farther movement of the fine adjustment dowel pin. 4.4 Tighten the knob assembly (item 1) very securely to prevent any movement of the blades during dubbing. 4.7 Dub each tooth with a short jabbing motion to avoid burning the teeth. 4.8 Turn off the motor. 5 SHARPENING. Refer to page 8, Blade Grinding Index Assembly. When re-conditioning badly worn blades, it may be necessary to redress with the diamond to reform the formed grinding wheel before the last grind. See Step 3, GRINDING WHEEL DRESSING. 5.1 Place one dehider blade of the set on the index gear shaft (item 3). The hollow grind side of the blade must face up. 5.2 Place the retaining flange (item 2) on the blade, then tighten knob assembly (item 1). 5.3 Loosen hand knob (item 28) and lower index lever (item 24) until index mounting base (item 43) will go down no farther. Tighten hand knob (item 28). 5.4 Line up a tooth in the central portion of the blade with the blunted portion exactly centered in the bottom of the formed grinding wheel. 5.5 Tighten the knob assembly (item 1) securely. Use the fine adjust dowel pin (item 18) if necessary to exactly center the tooth after final tightening. Note: after the blade has been aligned in the formed grinding wheel, the sharpening should be completed with no farther movement of the fine adjust dowel pin.
11 operation instructions and maintenance instructions page 11 of 12 Model BR Tilt the blade index assembly away from the formed grinding wheel and then start the motor. 5.7 Sharpen all teeth the same amount, with the same depth of cut, using many very short, jabbing motions to avoid burning teeth. 5.8 Grind teeth until 0.06 inch (1.5 mm) width of blunt area is left on each tip. This is the exact amount of dubbing necessary for proper skinning. 1.1 Back off wheel dresser assembly (items 14-16, page 6). 1.2 Place a wrench on formed wheel lock nut (item 19). 1.3 Remove hex nut (item 1). Left hand thread. 1.4 Remove retaining flange (item 2). 1.5 Remove grinding wheel (item 3). 1.6 Check all items for wear and replace if necessary. 1.7 To assemble, reverse steps and procedures Turn off the motor Repeat steps with the remaining blade from the set. 6 DEBURRING. Refer to page 7, Hollow Grind Lever Assembly. 6.1 Remove blade from the blade grinding index assembly and place it on the hollow grind retainer flange (item 16). 6.2 Follow steps , except the grinding time should be 1/10 th of a second. MAINTENANCE INSTRUCTIONS IMPORTANT: ALWAYS DISCONNECT THE ELEC- TRIC POWER SUPPLY BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. IMPORTANT: ALWAYS CHECK NEW GRINDING WHEELS FOR POSSIBLE DAMAGE. DO NOT USE DAMAGED GRINDING WHEELS. 1 REPLACE GRINDING WHEEL WHEN NEC- ESSARY. Refer to page 5, Motor and Base Assembly. 1.8 If new grinding wheel (item 3) has been installed, stand away from the front of the BR-3 and run the BR-3 for 1 minute before using the new wheel. 2 REPLACE FORMED GRINDING WHEEL WHEN NECESSARY. Refer to page 5, Motor and Base Assembly. 2.1 Turn index gear (item 3, page 6) clockwise several notches. 2.2 Remove socket head cap screws (item 21). 2.3 Remove formed wheel cover (item 20). 2.4 Remove formed wheel lock nut (item 19). 2.5 Remove flange (item 18). 2.6 Remove formed grinding wheel (item 17). 2.7 Check all items for wear and replace if necessary. 2.8 To assemble, reverse steps and procedures If new formed grinding wheel (item 17) has been installed, stand away from the front of the BR-3 and run the BR-3 for 1 minute before using the new wheel.
12 Model BR-3 page 12 of 12 TEL FAX
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