ET-110 EXTREMA MACHINERY COMPANY, INC. P.O. BOX 1450, ALBANY, LOUISIANA (877) FAX (225)

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1 ET-0 EXTREMA MACHINERY COMPANY, INC. P.O. BOX 450, ALBANY, LOUISIANA 707 (877) FAX (225)

2 PREFACE The XT-0 is precision built and manufactured to satisfy the highest standards. For maximum performance, long tool life, and your safety, follow these instructions carefully. WARNING: Always disconnect electrical plug from power source before making any adjustments, performing any maintenance or cleaning. Before connecting your machine to a power source, be sure you have read all general safety rules. GENERAL SAFETY RULES There is a certain amount of hazard involved with the use of woodworking machinery. Using the machine with the respect and caution demanded as far as safety precautions are concerned will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, severe personal injury to the operator can occur.. Read the operation manual before operating this machine. 2. If you are not thoroughly familiar with the machine operation, obtain advice from a supervisor or other qualified person. 3. The machine should be disconnected from the power source before performing maintenance or adjustments to the internal mechanisms, or when making repairs. 4. After maintenance job is finished, check to see if there are any tools or objects left on the machine. Close all safety guards. 5. Before leaving the machine, make sure the work area is clean. 6. Check timber for loose knots, nails, or other items, which may cause a hazard or affect the machine s performance. 7. Learn the machine s applications and limitations, as well as the specific potential hazards peculiar to it. Keep the machine in top condition for best and safest performance. 8. Keep all guards in place and in working order. 9. Do not force the machine. It will do the job better and be safer working at the rate for which it was designed. 0. All children and visitors should be kept a safe distance from the working area.. The operator should deep proper footing and balance at all times. 2. Do not operate the machine while under the influence of drugs, alcohol, or any other medication. 3. Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the cutterhead. 4. Never leave the machine until it comes to a complete stop, and never leave the machine running unattended. 5. The employer is responsible for selecting competent and qualified employees. 6. The employer must make sure that employees study and utilize this safety information. 7. Supervisors must alert personnel of any unsafe practices they observe. 8. All employees should be aware of first aid facilities and be encouraged to use them, regardless of the severity of the injury.

3 9. Fire prevention must be practiced and fire protection must be available to prevent loss of life, personal injury, and property damage. 20. Safety shoes should be worn to provide protection against rolling objects, falling objects, and sharp edges in the workplace. 2. Eye protection should be worn and such devices should be carefully selected, fitted and used. Compulsory wearing of glasses with impact resistant lenses and side shields is a good safety policy. All eye protection should conform to ANSI 87 standards. 22. Wear hearing protection when operating the machine. 23. Do not wear rings, necklaces or jewelry around moving machinery. 24. Do not wear loose fitting clothes. Clothing should be comfortable, but long sleeves, neckties, etc. should not be worn. 25. Do not wear gloves or other hand covering articles around moving machinery. 26. Cover long hair with a hair net or cap. 27. Protective guards and shields must be in place at all times unless they must be removed for specific service or maintenance. They should be immediately replaced when service or maintenance is completed. 28. Make sure that operator clearly knows how to stop the machine before starting work. 29. Never clean or remove chips while the machine is running. 30. Maintain the machine in good operating condition. Report unusual conditions or machine malfunctions immediately. 3. Do not alter or remove guards and warning labels. 32. Keep the immediate area clean. Do not allow the floor to become slippery, or covered with dust or obstacles. Dust that accumulates in the work area is a hazard that can cause you to fall or slip against the machine or its controls. 33. Employees should be required to report to their supervisors any hazardous condition of the machine or in the immediate area. SPECIAL PRECAUTIONS. Wear Eye protection. 2. Never perform shaping operation with safety guard removed. 3. Maintain the proper relationship of infeed and outfeed table surfaces and cutterhead knife path. 4. Support the work piece adequately at all times during operation; maintain control of the work at all times. Use rollers or outfeed table with long, heavy stock. 5. Do not back the work toward the infeed table. 6. Do not attempt to perform an abnormal or seldom used operation without study and the use of adequate hold down/push blocks, jigs, fixtures, stops, etc. 7. Disconnect the machine from the power supply while the motor is being mounted, connected, or reconnected. 8. Keep cutters sharp and free of all rust and pitch. 9. Never run the stock between the fence and the cutter. 0. The fence should be adjusted endwise so the opening is never more than that is required to clear the cutter.. Disconnect the machine from power source when making repairs. WARNING:

4 For your safety read instruction manual before operating the machine. VOLTAGE WARNING Before connecting the machine to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the machine. A power source with voltage greater than that specified for the machine can result in serious injury to the user as well as damage to the machine. If in doubt, do not plug in the machine. Using a power source with voltage less than the nameplate rating is harmful to the motor. GROUNDING INSTRUCTIONS The XT-0 must be grounded while in use to protect the operator from electric shock. The machine is equipped with three-conductor cord and three-prong grounding-type plug to fit the proper grounding-type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. ELECTRICAL SAFETY RULES. Do not alter or bypass any protective interlock. 2. Before starting the machine, read and observe all warning labels and markings such as nameplates and identification plates. 3. Only personnel who are properly trained and have adequate knowledge and skill should undertake all electrical/electronic troubleshooting and repair. 4. Use extra precautions in damp areas to prevent yourself from accidental grounding. 5. Make sure your body and your tools are clear of electrical grounding. 6. The control panel doors should be opened only when it is necessary to check the electrical equipment or electrical wiring. 7. Before applying power to any equipment, establish without a doubt that all persons are clear. 8. Be alert and be sure you can work with no outside distractions. 9. Avoid wearing metal frame glasses or wearing a metallic necklace or chain, and never work on electrical equipment while wearing rings, watches, or bracelets. 0. When replacing conductors, make sure they conform to the manufacturer s specifications, including proper color-coding.. Do not alter the electrical circuits. If machine damage is caused by an unauthorized alteration, the user is responsible, not the manufacturer. 2. Always assume the electrical power is ON and treat circuit as live. This caution develops a habit that may prevent an accident. 3. Give capacitors time to discharge. Otherwise it should be done manually with care. 4. Use proper test equipment to make certain you have an open circuit. Test equipment must be checked and calibrated at regular intervals. 5. Open the control panel doors only when it is necessary to check the electrical equipment or wiring. After closing the door, make sure the disconnecting means are operating with the disconnecting handle mechanism in its proper position.

5 6. All covers on junction boxes must be closed before leaving any job. SPINDLE INSTALLATION & REPLACEMENT First, unplug the shaper from the power source so as to prevent any mishap. There are two types of shapers available. One is single spindle type and the other is interchangeable spindle type. The interchangeable spindle shaper is designed to accept three sizes of spindles, ½, ¾, and. Install the spindle according to the following procedures:. Turn the fix mandrel handle (A) until the fix level goes into the main spindle and fix it tightly. 2. Select the size of spindle required. Tighten the nut (B) on the spindle. 3. Clean the spindle shank (C) and the bore of table insert ring (D). Put the spindle shank into the table insert ring and then lock the nut tightly with spanner (E). 4. Put the long screw bolt (F) into the bottom of the spindle and then lock it with spanner tightly. Before starting the spindle motor, pull out the fix mandrel handle (A) and turn to 90 position and make sure the fix level has departed from the spindle completely. To remove the spindle, reverse above procedures.

SHAPER CUTTER INSTALLATION NOTE: Disconnect plug from power source.. Turn the fix mandrel handle (A) until the fix level goes into the main spindle and fix it tightly. 2.

6 SHAPER CUTTER INSTALLATION NOTE: Disconnect plug from power source.. Turn the fix mandrel handle (A) until the fix level goes into the main spindle and fix it tightly. 2. Set the shaper cutter (B) on the spindle with the cutter rotating direction as shown in Fig. 4 & 5. Put the washers (C) onto the spindle to reach a proper height and then the washer with opening (D) inserting into the two surfaces of the top of spindle. Put the washer (E) on the top and then lock the screw bolt (F) with hex key wrench. 3. Pull out the fix mandrel handle (A) and turn to the 90 position and make sure the fix level departs from the spindle completely then the spindle motor can be started. To remove shaper cutter, just reverse above procedures.

7 HOLD DOWN BODY INSTALLATION. Line up the hold down body with the bore of screw bolt (A) on the working table and then lock the screw bolt in the two sides with wrench tightly. 2. Adjust the hold down tube according to the height of wood piece to a proper position. Take note not to touch with the cutterhead. Tighten the secure bolt (B) with wrench. 3. Loosen the pressure adjusting bolt (C) to adjust the hold down block with a proper pressure and then lock the bolt tightly.

8 GUIDE FENCE OPERATION Disconnect plug from power source. The XT-0 has the fixed and universal type guide fence available. FIXED TYPE GUIDE FENCE: Loosen the fixed handle (A) and move the fence body to a proper position and then lock the handle (A). UNIVERSAL TYPE GUIDE FENCE:. Loosen the fixed handle (A) and move the fence body to a proper position and then lock the handle (A). 2. Loosen the two screw bolts (B) and move the fence plate (NOTE: Do not touch with cutter) to a proper position and then tighten the two bolts (B) with wrench. 3. Loosen the handle (C). According to the cutting size required, adjust micro adjusting knob and then lock the handle (C). 4. Same way for adjusting the guide fence in other side.

SHAPING WHEN USING THE FENCE AS A GUIDE Shaping with the fence is the safest and most satisfactory method of working and this method should always be used when the work permits.

For average work, where a portion of the original edge of the work is not touched by the cutter, both the front and rear fences are in a straight line as shown in Fig 6.

9 SHAPING WHEN USING THE FENCE AS A GUIDE Shaping with the fence is the safest and most satisfactory method of working and this method should always be used when the work permits. Almost all-straight work can be used with the fence. The rear fence should be advanced to contact the work, as shown in Fig 4 & 5. The rear fence will then be in line with the cutting circle. For average work, where a portion of the original edge of the work is not touched by the cutter, both the front and rear fences are in a straight line as shown in Fig 6. When the shaping operating removes the entire edge of the work, e.g. in jointing or making a full bead, the shaped edge will not be supported by the rear fence when both fences are in line, as shown in Fig 7. In this case, the work should be advanced to the position shown in Fig 7 and stopped. SPEED CHANGE & BELT ADJUSTMENT NOTE: Disconnect plug from power source.. Loosen the two screw bolts (A) on the motor base. Loosen the knob to release the belt. Move the two belts on the pulleys (Upper belt pulley-speed 7,000 RPM; Lower belt pulleyspeed 0,000 RPM). 2. Turn the knob (B) to adjust the belt tension properly. 3. Lock the two bolts (A) with wrench. 4. Close the safety guard.

10 ROTATION OF MACHINE The XT-0 wood shaper offers two types or rotation. One is clockwise rotation only and the other one is clockwise and counter-clockwise rotation. Do not start machine before making sure if the cutterhead has been locked tightly and the mandrel fix level departs from the spindle completely. CLOCKWISE ROTATION:. Start the machine by pressing ON button. 2. Stop the machine by pressing OFF button. CLOCKWISE & COUNTER-CLOCKWISE ROTATION:. Check if the cutter rotating direction and the feeding direction are correct as shown in Fig 4 & Turn the select switch (B to FOR or REV position as required. 3. Press the ON button (C) to start the machine. 4. When stop the spindle, press OFF button (C).

11 No Part Name & Specification Qty Part No Table Housing Hex Head Screw Spindle Elevation Shaft Helical Gear Worm Worm Gear Housing Socket Head Screw Toggle 4 3AS Hex Head Screw 450 Stand Spring Lock Washer Hex Head Screw Button Switch 3A063 5 Lock Screw 3A002A 6 Plate Pin, Spring 4mm x 28mm PS428 8 Hand Wheel 3A003 9 Flange 3A Hex Head Screw 3 A Plate Hand Wheel Handle 3A064 YK0 23 Hex Head Screw Set G Forward Reverse (Change Over) Switch PK Plate Hex Head Screw Door Handle Socket Head Screw Washer End Spacer ¾ End Spacer ¾ Spacer Set Spacer Set Change Spindle ¾ Change Spindle Nut, Differential 3A04 35 Cover 3A03 36 Socket Head Screw 3 AS Ring CS30 38 Disc Spring Labyrinth Seal Bearing BE-6206ZZ Main Spindle 3A05 42 Spindle Housing Disc Spring Bearing BE-6205Z BE Labyrinth Seal Ring CE25 47 Cover Socket Head Screw Spindle Pulley 3A0A-PULLEY 50 Nut, Hex. Jam 3A0A-NUT

12 5 Tie Rod 3A00 52 Table Ring Motor Bracket Hex Head Screw 3A Hex. Head Screw 4 A Truss Rod Locking Bar Nut, Hex. Jam Motor Pulley 3A Motor 3HP PH Motor 3HP 3PH Capacitor for Motor P3- P3-3 PK06 6 Spring 3A Belt M25 2 M25 63 Cotter 3A Pin, Spring 3mm x 8mm PS38 65 Spring 3A07 66 Brake Casing 3A08 67 Set Screw AS Knob 3A09 84 Guide Plate Cut Off Gauge Lock Bolt Screw Rod Pointer Base Bar 2 3A04 9 Spring Plate 2 3A Hex. Head Screw 4 A Hex. Head Screw 2 A Lock Knob 2 FA Cover Locking Knob Knob 2 3A Set Screw 2 AS Leader Guide Bar (L) Guide Bar (R) Leader Leader Fence (L) Fence (R) Knob 2 FS00A 07 Set Screw 2 AS Stud Bolt Catch Knob Knob Rod 2 3A044 2 Stud Bolt Cover Lock Knob 2 FA Washer Jack, Stay Slide, Block Bar 2 3A06 9 Spring Plate 2 ARA Hex. Head Screw 4 A3-82

EJ-16 EXTREMA MACHINERY COMPANY, INC. P.O. BOX 1450, ALBANY, LOUISIANA (877) FAX (225)

EJ-16 EXTREMA MACHINERY COMPANY, INC. P.O. BOX 1450, ALBANY, LOUISIANA 70711 (877) 398-7362 FAX (225) 567-2966 GENERAL SAFETY RULES There is a certain amount of hazard involved with the use of woodworking