Technical Data. Page Contents 1

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1 Page Contents 1 Spindle drive 2 Spindle rpm 2 Diagram over Power and Torque on spindle DIN A mm with 60 kw spindlemotor, max 2000 rpm 3 DIN A mm with 60 kw spindlemotor, max 3000 rpm 4 DIN A mm with 60 kw spindlemotor 5 Max load on spindle DIN A mm 6 Max load on spindle DIN A mm 7 Spindle DIN A mm 8 Spindle DIN A mm 9 Feed drives Rear slide 10 Feed drives Front slide 11 Turret rear Sauter with disc VDI Turret rear Sauter with disc VDI 60 & rot.tool 13 Turret rear SMT with disc SMT10 14 Turret rear Sauter with Y-axis and disc VDI Rear slide for ATC 16 Rear slide ATC with Y-axis 17 Spindledrive ATC 18 Turret front Sauter with disc VDI Turret front SMT with disc SMT8 20 Tailstock 2-axis machine 21 Tailstock 4-axis machine 22 Quill standard 23 Hydraulic unit 24 Coolant pump 24 Chip conveyor 24 Sound level 25 Floor space drawing for ST700, 1300 mm 26 Floor space drawing for ST700, 1800 mm 27 Floor space drawing for ST700, 2800 mm 28 Floor space drawing for ST700, 4000 mm 29 Foundation 30 Recommendation for machine foundation 31 Capacitydrawing 2-axis ST700 with tailstock 32 Capacitydrawing 4-axis ST700 with tailstock 33 Capacitydrawing 2-axis ST700 with rot.tool and tailstock 34 Capacitydrawing 2-axis ST700 with rot.tool, Y-axis and tailstock 35 Capacitydrawing 4-axis ST700 with rot.tool and tailstock 36 Capacitydrawing 4-axis ST700 with rot.tool, Y-axis and tailstock 37 1

2 General technical data Machine size Max distance spindlenose - ref.plane tailstock 2-axis mm axis mm Floorspace and weight see page 23 to 27 Spindledrive ( 60 kw ) Spindlemotor Siemens 1PH7-186 Spindlemotor, continous drive kw 60 60% intermittent drive kw 71 Number of spindle speeds, manual run Stepless Number of spindle speeds, automatic run Stepless Reversible Yes Max power and torque See page 3 to 6 Max load on spindle See page 3 to 6 Max spindle speed See page 3 to 6 During manual and automatic running the number of spindle speeds are infinitely variable and automatically adjustable. Range with a constant torque see page 3 to 6 Range with full power see page 3 to 6 2

3 Power and torque on spindle A11, 170 mm, max 2000 rpm Power: 60 kw continuous drive 71 kw 60 % intermittent drive Ratio between motor-spindle highgear 2.50:1 lowgear 9.43:1 3

4 Power and torque on spindle A11, 170 mm, max 3000 rpm Power: 60 kw continuous drive 71 kw 60 % intermittent drive Ratio between motor-spindle highgear 1.68:1 lowgear 6.27:1 4

5 Power and torque on spindle A15, 260 mm Power: 60 kw continuous drive 71 kw 60 % intermittent drive Ratio between motor-spindle highgear 3.34:1 lowgear 12.55:1 5

6 Max load on spindle DIN A11, 170 mm Note: The diagram mentioned below shows only the load on the spindle. It does not mean that it is possible to machine under all circumstances. The weight of the chuck: See manufactures catalogue. L = The distance between the spindlenose and the common centre of gravity for chuck and workpiece F = Force from the weight of the chuck and workpiece. Valid under the following circumstances: -Spindle average rpm = 50 % of max. rpm. -Spindlebearings lifetime = hours Corresponding weight F ( N ) L ( mm ) Max load between centers = N ( 2200 kg ) 6

7 Max load on spindle DIN A15, 260 mm Note: The diagram mentioned below shows only the load on the spindle. It does not mean that it is possible to machine under all circumstances. The weight of the chuck: See manufactures catalogue. L = The distance between the spindlenose and the common centre of gravity for chuck and workpiece F = Force from the weight of the chuck and workpiece. Valid under the following circumstances: -Spindle average rpm = 50 % of max. rpm. -Spindlebearings lifetime = hours Corresponding weight F ( N ) L ( mm ) Max load between centers = N ( 2200 kg ) 7

8 Spindle DIN A11, 170 mm, max 3000 rpm Spindle bearings front Angularcontact bearings Spindle bearings rear NN-bearings Spindle diameter at front bearing mm 170 Spindle diameter at rear bearing mm 160 Spindlebore mm 110 Spindlenose, type DIN A11 Spindle cone 1:20 Maxload on spindle See page 6 Max speed rpm

9 Spindel DIN A15, 260 mm Spindle bearings front Angularcontact bearings Spindle bearings rear NN-bearings Spindle diameter at front bearing mm 260 Spindle diameter at rear bearing mm 240 Spindlebore mm 180 Spindlenose, type DIN A15 Spindle opening d=190 l=120 Maxload on spindle See page 6 Max speed rpm

10 Feed drives Rear slide Longitudinal travel 1Z Machine size Lenght of travel mm Max feed force N Rapid traverse m/min Time: acc 0 - rapid ms 250 ret rapid - 0 ms 250 Smallest programmable value µm 1 Smallest tool offset µm 1 Positioning accuracy over 300 mm lenght, excl. backlash µm ±30 Repeatability µm ±3 Minimum input µm 1 Ballscrew, diameter x pitch mm 63x10 63x20 Drive Digital servo Cross travel 1X Lenght of travel mm 490 Max feed force N Rapid traverse m/min 15 Time:acc. 0 - rapid ms 250 ret. rapid - 0 ms 250 Smallest programmable value µm 1 Smallest tool offset µm 1 Positioning accuracy over 300 mm lenght, excl. backlash µm ±30 Repeatability µm ±3 Minimum input µm 1 Ballscrew, diameter x pitch mm 40x10 Drive Digital servo 10

11 Feed drives Front slide Longitudinal travel 2Z Machine size Lenght of travel mm Max feed force N Rapid traverse m/min 15 Time: acc 0 - rapid ms 250 ret rapid - 0 ms 250 Smallest programmable value µm 1 Smallest tool offset µm 1 Positioning accuracy over 300 mm lenght, excl. backlash µm ±30 Repeatability µm ±3 Minimum input µm 1 Ballscrew, diameter x pitch mm 50x10 Drive Digital servo Cross travel 2X Lenght of travel mm 260 Max feed force N Rapid traverse m/min 7.5 Time:acc. 0 - rapid ms 250 ret. rapid - 0 ms 250 Smallest programmable value µm 1 Smallest tool offset µm 1 Positioning accuracy over 300 mm lenght, excl. backlash µm ±30 Repeatability µm ±3 Minimum input µm 1 Ballscrew, diameter x pitch mm 32x5 Drive Digital servo 11

12 Turret Rear Sauter with disc VDI 60 Type of turret SAUTER Type of turretdisc DIN ( VDI 60 ) Fixed toolpositions 12 pcs. Tool dimension with right side up mm 32x32 Tool dimension inverted tools mm 32x32 Boringbars max diam mm 60 Indexing accuracy arcsec ±4 Repeatability arcsec ±1.6 Indexingtime incl. locking is dependent of number of tools and weight Indexing 1 pos (30 gr.) s Indexing 6 pos (180 gr.) s

13 Turret Rear Sauter with disc VDI 60 and Rotating tool Type of turret SAUTER Type of turretdisc DIN ( VDI 60 ) Fixed positions 6 pcs. Position for rotating tools 6 pcs Tool dimensions with right side up mm 32x32 Tool dimensions inverted tools mm 32x32 Boring bars max diam mm 60 Indexing accuracy arcsec ±4 Repeatability arcsec ±1.6 Indexingtime incl. locking is dependent of number of tools and weight Indexing 1 pos (30 gr.) s Indexing 6 pos (180 gr.) s Drivemotor power max 12.7 kw Max torque on tool 100 Nm Max rpm on tool 2250 v/min. 13

14 Turret rear SMT with disc SMT 10 Type of turret SMT Type of turret disc SMT 10 Fixed positions 10 st Tool dimensions with right side up mm 32x32 Tool dimensions inverted tools mm 32x32 Boring bars max diam mm 80 Indexing accuracy arcsec ±3 Indexingtime incl. locking is dependent of number of tools and weight Indexing s / pos 14

15 Turret rear Sauter with disc VDI & rot. tool and Y-axis Type of turret SAUTER Type of turret disc DIN x94 ( VDI 60 ) Fixed positions 12 pcs Positions for rotating tool 12 pcs Tool dimensions with right side up mm 32x32 Tool dimensions inverted tools mm 32x32 Boring bars max diam mm 60 Indexing accuracy arcsec ±4 Repeatability arcsec ±1.6 Indexingtime incl. locking is dependent of number of tools and weight Indexing 1 pos (30 gr.) s 1.64 Indexing 6 pos (180 gr.) s 4.9 Y-axis, movement mm ±80 Y-axis, max force N 8000 Y-axis, rapidfeed m/min 10 Y-axis, pos.accuracy µm 10 Drivemotor power max 12.7 kw Max torque on tool 100 Nm Max rpm on tool 2250 v/min. 15

16 Rear slide with ATC Tooldimension mm 32x32 Boringbar, diameter mm 80 Max tool length mm 800 Max tool weight kg 50 Rotating tool (option) Spindledrive see spage 18 16

17 Rear slide with ATC Tooldimension mm 32x32 Boringbar, diameter mm 80 Max tool length mm 400 Max tool weight kg 20 Rotating tool (option) Spindledrive see spage 18 17

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19 Turret Front Sauter with disc VDI 60 Type of turret SAUTER Type of turretdisc DIN ( VDI 60 ) Number of positions 6 Tool dimension with right side up mm 32x32 Tool dimension inverted tools mm 32x32 Indexing accuracy arcsec ±4 Repeatability arcsec ±1.6 Indexingtime incl. locking is dependent of number of tools and weight Indexing 1 pos (30 gr.) s Indexing 6 pos (180 gr.) s

20 Turret front SMT with disc SMT8 Type of turret SMT Type of turret disc SMT 8 Fixed positions 8 Tool dimensions with right side up mm 32x32 Tool dimensions inverted tools mm 32x32 Indexing accuracy arcsec ±3 Indexingtime incl. locking is dependent of number of tools and weight Indexing s / pos 20

21 Tailstock for 2-axis machine Quill movement mm 150 Quill diameter mm 120 Max axial force dan 3000 Rapid speed m/min 12 Standard centre length mm 84 Ref.plane 21

22 Tailstock for 4-axis machine Quill movement mm 150 Quill diameter mm 120 Max axial force dan 3000 Rapid speed m/min 12 Standard centre length mm 84 Ref.plane 22

23 Quill standard Front bearing NN-bearing Rear bearing Angularcontact bearing Morsecone MT 5 23

24 Hydraulic unit Motor power kw 4 Pressure Bar 70 Max flow l/min 25 Volume of the tank l 76 Coolant Motor power kw 0.55 Capacity l/min 83 Volume coolant tank l 250 Chip conveyor Motor power kw 0.37 Speed of belt m/min 3 Width of belt mm

25 Sound level around the machine measured according to the mentioned below: Measuring 1: Idle running of the machine and hydraulics and motor fan are running. Measuring 2: Idle running of the machine with 1500 rpm and standard chuck and jaws. Measuring 3: Idle running of the machine with 3000 rpm and standard chuck and jaws. Measuring device: Brüel & Kjaer Type: 2203 Measpoints: 1,25m above floor, approx. 1m from machine cover. Backgroundnoise: db(a) C B D A Measuring 1 Measuring 2 Measuring 3 Measpoint Level Level Level db(a) db(a) db(a) A B C D

26 Floorspacedrawing for ST500. Machinesize 1300 Machineweight apprx kg. 26

27 Floorspacedrawing for ST500. Machinesize 1800 Machineweight approx kg. 27

28 Floorspacedrawing for ST500. Machinesize 2800 Machineweight approx kg. 28

29 Floorspacedrawing for ST500. Machinesize 4000 Machineweight approx kg. 29

30 Foundation A correct installation is of great importance for the machine accuracy and it's function in general. If the workshop has a firm floor made of concrete the machine can be placed directly on this floor without any need for special reinforcements. In this respect the machine is placed on the machine shoes which are delivered with the machine. If however the floor is soft and resilient a special foundation is required. This foundation must be suitable dimensioned and reinforced. The figure below shows the location of the machine shoes and the the adjusting screws as well as the dimension of the foundation. The required depth of the foundation is depending on the condition of the floor and type of soul as the floor is built on and has to be determed by the customer. The space requirements of the machine is shown in the space drawing, Machinesize A B C D E F 1500 G

31 Recommendation for machine foundation ATC or see the you also Note! installed recommend and shape A special machine foundation is necessary when the existing floor is too soft and elastic for the machine to be placed on. Thickness recommendation of the foundation is shown in the figure below. The machine it self is placed on machine shoes and the CPC are fixed on the foundation by expanding screws. Please installation recommendations in, the instruction manual where will find the other measurements of the foundation. When it is risk for extreme vibrations from machines which are nearby, machines like presses and punching machines, we you to consult a building specialist regarding the the isolation of the foundation. Ground The foundation has to be placed on soil which should have a minimum modular of subgrade reaction of 10 MN/m 3. Example: Soft sand, medium compact clay MN/m 3 compact clay 100 MN/m 3 moraine MN/m 3 The ground should consists of homogeneous material, in which there must be no remaining building materials, etc. If filling is necessary, it must be friction material and it must be packed according to SBN dept 23:4. If there is a risk for variable settlement of remaining foundations, which cannot be removed, a specialist should be consulted. Concrete Structural concrete grade >K25. Blinding concrete K10 Reinforcement Ks 400 Surface Steel trowelled surface. Tolerances according to Hus AMA 83, table Tolerances/3A. Skyddsbetong 31

32 Capacitydrawing 2-axis ST700 with tailstock 32

33 Capacitydrawing 4-axis ST700 with tailstock 33

34 Capacitydrawing 2-axis ST700 ATC w. rot.tool and tailstock 34

35 Capacitydrawing 2-axis ST700 ATC with. rot.tool, Y-ax. and tailstock 35

36 Capacitydrawing 4-axis ST700 ATC w. rot.tool and tailstock 36

37 Capacitydrawing 4-axis ST700 ATC with. rot.tool, Y-ax. and tailstock 37