Instruction Manual DP58P. Pedestal Drilling Machine

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June Dalton
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1 DP58P Pedestal Drilling Machine Instruction Manual IMPORTANT For your safety read instructions carefully before assembling this product. Save this manual for future reference. Woodworking Machines & Accessories Telephone: Facsimile:

2 Record Power Guarantee Terms and conditions Record Power guarantees the mechanical parts of its machines against faulty construction for a period of 5 years from date of purchase. The guarantee is limited to the obligation to repair or replace any parts which prove to be faulty. All motors, electrics and electronic equipment have a guarantee period of 6 months. It is understood that in all cases the guarantee does not entitle the customer to any refund for damages, interruption of work or any indirect damage. Parts will only be replaced if found faulty through a manufacturing defect. The guarantee does not cover the replacement of worn consumable parts such as belts, bearings, cogs, wheels and blades which will all need replacement over time dependent on use, loading and maintenance of the machine. Please note the guarantee does not cover Accidental damage General wear and tear of mechanical parts Incorrect electrical connection Any unapproved machine modification Failure to follow manufacturers instructions If machine is used for any material other than that specified in the manufacturers handbook. No claim for damage in transit will be entertained if goods are not signed for as damaged Unless stated otherwise, the machines are not intended for continuous industrial use, doing so will invalidate the guarantee. Claims for the recovery of carriage incurred returning the product, will only be entertained if the product has been demonstrated to fail because of a manufacturing defect. All guarantee claims should be made through the supplying dealer. Contents 1. GENERAL SAFETY INSTRUCTIONS 2. SPECIFICATION 3. UNPACKING & CHECKING CONTENTS 4. GETTING TO KNOW YOUR DRILLING MACHINE 5. ASSEMBLY 6. LUBRICATION 7. MAINTENANCE 8. WIRING DIAGRAMS 9. TROUBLE SHOOTING 10. SPARE PARTS & EXPLODED DIAGRAMS

3 1. General Safety Instructions Read instructions Carefully before using this product. General The machine must be fastened down to a bench or other rigid structure before use. Contact with rotating parts can cause serious injury, therefore items of clothing such as ties and cuffs etc should not be worn since these can be pulled in very rapidly. Hair should be tightly controlled and kept well away from the rotating parts. Ensure that all guards are in position when the machine is running. Eyes should be protected bt wearing safety glasses or similar protection to guard against the possibility of particles being thrown out by the drilling process and getting past the chuck guard. Never use a worn chuck key. Always ensure the drill is firmly gripped in the chuck and never leave the chuck key in the chuck. Always ensure that the workpiece is securely clamped before starting to drill, the clamping of the table to the column clamp and column clamp to the column should also be checked. Never obstruct access to the switch when the machine is in use. At all times when any form of maintenance is being carried out, the machine must be disconnected from the power supply. Ensure that the cable connecting the machine to the power supply is positioned so as not obstruct movement of the workpiece or any other component, particularly the operation of the switch. The cable should be positioned so that equipment and tools such as chisels etc. do not come into contact with it and cause damage. Never run the machine with the belt guard open. Chuck Guard The chuck guard should always be in position when the machine is being used. When located in premises covered by the Health and Safety at Work Act, a chuck guard MUST be fitted. Remember, the chuck guard is there to prevent injury by forming a barrier between the operator and the danger area around the drill, do not on any account try to defeat the chuck guards function, if you need to get at the drilling area for any reason, switch the machine off and wait for the machine to stop first. General Safety Instructions For Power Tools 1. KNOW YOUR POWER TOOL Read and understand the owner s manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3 conductor cord and a 3 prong grounding type plug to fit the proper grounding type receptacle. 3. KEEP GUARDS IN PLACE In working and in proper adjustment and alignment. 4. WEAR PROPER APPAREL Do not wear loose clothing, neckties, or jewellry that will get caught in moving parts. Wear protective net to contain long hair. Roll long sleeves above the elbow. 5. USE SAFETY GOGGLES 6. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust. 7. KEEP CHILDREN AWAY 2. Specification Capacities Chuck Capacity Distance, Spindle to Column Max. spindle to travel Max. distance chuck to table Max. distance chuck to base 16mm 190mm 80mm 668mm 1154mm 12 Speeds Range of spindle speeds Motor Speed Spindle Speeds (min-1) 50Hz 1400 min Hz 1700 min Overall dimensions Height x Depth x Width Nett weight 1635 x 610 x 365mm 67kg

4 3. Unpacking & Checking Contents 1. Separate all parts from packaging materials and check each item, Make sure all items are accounted for before discarding any packing material. ITEM A B C D E F G DESCRIPTION Table Column support asm. Owners manual Box of loose parts Bag of loose parts Base Head asm. 2. Remove the protective oil that is applied to the table and column. Use any ordinary household type grease and spot remover. 3.Apply a coat of paste wax to the table and column to prevent rust. Wipe all parts thoroughly with clean dry cloth List of loose parts in the box and bag Belt V M26(1)

5 4. Getting To Know Your Drilling Machine

6 5. Assembly Refer to the diagram to install all parts correctly, tighten the screw and bolts securely 1. Base 2. Column support asm. 3. M10 x screw (x4) 4. Head asm. 5. Table 6. Feed handle 7. Clamp - column lock 8. Crank 6. Lubrication All of the ball bearings are packed with grease during production and require no further lubrication. Periodically lubricate the table elevation mechanism, the grooves in the back and the rack (teeth of the quill). 7. Maintenance Frequently blow out any dust that may accumulate inside the motor. A coat of automotive type paste wax applied to the table and column will help to keep the surfaces clean.

7 8. Wiring Diagrams MOTOR CORD

8 9. Trouble Shooting TROUBLE PROBABLE CAUSE REMEDY Noisy operation 1. Incorrect belt tension 1. Adjust tension 2. Dry spindle 2. Lubricate spindle 3. Loose spindle pulley 3. Check tightness of retaining nut on pulley, and tighten if necessary 4. Loose motor pulley 4. Tighten set screws in pulleys. Drill bit burns 1. Incorrect speed 1. Change speed 2. Shavings not coming out of hole 2. Retract drill bit frequently to clear shavings 3. Dull drill bit 3. Re-sharpen drill bit 4. Feeding too slow 4. Increase the speed 5. Not lubricated 5. Lubricate drill bit Drill bit wanders (hole not round) 1. Hard grain in wood or lengths of 1.Re-sharpen drill bit correctly cutting lips and / or angles not equal 2. Bent drill bit 2. Replace drill bit Wood splinters on underside 1. No back up material under 1. Use back up material work piece Workpiece turns loose by hand 1. Not supported or clamped properly 1. Use drill press vice to support and clamp work Drill bit binds in workpiece 1. Workpiece pinching drill bit or 1. Support workpiece or clamp it excessive feed pressure 2. Improper belt tension 2. Adjust belt tension Excessive drill bit run out or wobble 1. Bent drill bit 1. Replace drill bit 2. Worn spindle bearings 2. Replace bearings 3. Drill not properly installed in chuck 3. Install drill bit correctly 4. Chuck not properly installed 4. Install chuck correctly Quill returns too slow or too fast 1. Spring has improper tension 1. Adjust spring tension. Chuck will not stay attached to spindle, 1. Dirt, grease or oil on the tapered 1.Using a household detergent clean the tapered it comes loose when trying to install it inside surface of the chuck or on the surface of the chuck and spindle to remove all spindles tapered surface dirt, grease and oil

9 10. Spare Parts Spare part diagram 1 Spare part list for diagram Screw-hex soc set 1-2. Collar rack 1-3. Gear rack 1-4. Crank 1-6. Table 1-7. Clamp table 1-8. Screw-hex HD M16 x Table asm. w/scale Base Support column Screw-hex HD M10 x Screw-hex soc set M10 x Tube column Rack Clamp column Support table w/indicator Worm elevation Pin gear

10 Spare part diagram 2 Spare part list for diagram Nut lock 2-2. Locking ring 2-3. Washer 2-4. Bearing ball 2-5. Washer rubber 2-6. Tube quill 2-7. Key chuck 2-8. Chuck 2-9. Arbor Key drift Spindle Bearing ball

11 Spare part diagram 3 Spare part list for diagram Retaining ring 3-2. Bearing ball 25mm 3-3. Spacer 3-4. Belt V M Nut pulley 3-6. Pulley spindle 3-7. Insert spindle 3-8. Guard pulley w/labels 3-9. Screw RD HD Washer M6x Screw set M10x Pulley motor Knob Screw pan HD M5x Pivot idler Pulley centre Bearing ball 15mm Belt V M Washer foam Lock washer Ext.M6

12 Spare part diagram 4 Spare part list for diagram Motor adjusting knob 4-2. Screw socket set M10x Handle belt tension 4-4. Pin stop 4-5. Ring depth stop w/scale 4-6. Depth screw lock 4-7. Hub 4-8. Guide scale 4-9. Knob Rod Lock washer Ext M Pan HD M5x screw Box switch Pan HD M5x screw Locking switch Pan HD M5x screw Rocker switch Switch key Switch plate Cover Lead asm Special screw set 10x Nut hex M10x Seat spring Retainer spring Spring torsion Spring cap Hex nut M12x Head w/pointer and trim Tie wire Power cable w/plug Pan HD M6x screw Cable clamp Motor bracket support Hex HD M8x screw Washer 8x16x Motor mount Motor cable Hex M8x1.25 nut Motor Hex M12x1.74 nut Locking washer 1/ Support motor bracket Screw hex HD M8x Adjusting lever

13 EU Declaration of Conformity Cert No: EU / DP58P / 1 RECORD POWER LIMITED, at Unit B, Adelphi Way, Ireland Industrial Estate, Staveley S43 3LS declares that the machinery described:- 1. Type: Pedestal drilling machine 2. Model No: DP58P 3. Serial No... Conforms with the following directives:- MACHINERY DIRECTIVE (repealing / replacing Directives LOW VOLTAGE DIRECTIVE and its subsequent amendment 98/37/EC 89/392/EEC 91/368/EEC 93/44/EEC 93/68/EEC) 73/23/EEC 93/68/EEC ELECTRO-MAGNETIC Tested to: COMPATIBILITY DIRECTIVE EN : A1 EN : A13 EN : 1995 EN : 1997 and conforms to the machinery example for which the EC Type-Examination Certificates Numbers: AM / E E 01 AN / E E 01 CC / P E 01 have been issued by: TUV Rheinland Safety Products at: Am Grauen Stein - D Koln and complies with the relevant essential health and safety requirements. Signed...Dated: 01/09/03 Andrew Greensted Managing Director

FOR YOUR SAFETY: READ ALL INSTRUCTIONS CAREFULLY

MODEL 2020F FOR YOUR SAFETY: READ ALL INSTRUCTIONS CAREFULLY Table of Contents General safety instructions for Power Tools 1 Main specification 2 Unpacking and checking contents 2 List of loose parts in