PURE150-PRO CHEMICAL ANCHOR

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1 PURE150-PRO CHEMICAL ANCHOR

2 FAST CURING & HIGH STRENGTH ADHESION. The Pure150-PRO is a two-component high strength epoxy adhesive anchoring system designed for bonding steel elements or post-installing reinforcement bars to cracked and uncracked concrete. FAST CURING TIMES Quick install compared to other pure epoxies LONG SHELF LIFE 24 month shelf life for longevity EXTENSIVE RANGE Wide range of steel element diameter and embedment depths EASY To USE Simple installation with low odour formula and long working times APPROVED PERFORMANCE. The Pure150-PRO anchor system is a pure epoxy mortar with ETA-option 1 approval, for use in cracked and uncracked concrete and is approved to the highest international standards. ETAG 001 Part 6 F60 A+ A B C ETA option 1 approved Ideal for installation in dry, wet and water filled holes Approved for overhead applications Approved for diamond drilled holes for C20 to C60 concrete See page 4 for specific substrate and application approvals. 2

3 PURE150-PRO RANGE. The Pure150-PRO chemical anchor is available in 2 sizes and is designed to fit in popular competitor dispensers and allows multiple uses using extra mixing nozzles. The system also includes an extensive range of accessories including mixing nozzles, dispensing tools, brushes and threaded rods - see pages for more information. PRODUCT APPROVALS Page 4 APPLICATIONS AND LOADING DATA Page 5 INSTALLATION DATA FOR CONCRETE Pages 6-7 INSTALLATION DATA FOR CORE DRILLED CONCRETE Pages 8-9 INSTALLATION DATA FOR REBARS Page 10 DFC ML DFC ML ACCESSORIES & THREADED RODS Pages /43 C 40/24 C High service temperature range +5 C Moderate installation temperature range Dry and wet base material For water filled holes Approved for core drilling ETA & CE certified ETAG 001 Part 6 3

4 PRODUCT APPROVALS All DEWALT Anchoring and Fastening systems are thoroughly tried and tested to the latest construction standards across the world, including the latest ETA, ICC-ES and NSF regulations. APPROVAL TYPE Concrete Core Drilled Rebar APPROVAL TYPE Concrete Core Drilled Rebar European Technical Approval n n n NSF / WQA n n ETAG 001 Option 1 Fire Rating n n n VOC n n n F30 A+ A B C ICC-ES (AC) n n German Technical Approval n ETA APPROVALS CPD-0553 EUROPEAN TECHNICAL APPROVAL ETA-12/ ETAG Option CPD-0554 EUROPEAN TECHNICAL APPROVAL ETA-12/ ETAG 001- Core Drill 0756-CPD-0556 EUROPEAN TECHNICAL APPROVAL ETA-13/ TR 023- PI Rebar APPROVALS INFORMATION Anchor products hold a European Technical Approval (ETA) and are qualified according to one of the following technical guidelines: ETAG 001 for metal anchors installed in concrete. (Option 1 for cracked concrete, Option 7 for uncracked concrete, Part 6 for multiple use for non-structural applications). ETAG 029 for metal anchors installed in masonry. EOTA TR 023 for post-installed reinforcement bars. Products complying with European standards or approvals are marked with the CE Marking. F120 A fire resistance rating provides the duration of fire exposure for which the anchor product is qualified: EOTA TR 020 for the evaluation of anchors installed in concrete. In general, the design strength is reduced if exposure to fire is taken into account. The German Technical Approval of post installed reinforcement bars certifies that the product meets the requirements to be installed by trained personnel. The German Technical Approvals are, next to the European Technical Approvals, the most renowned qualifications of anchor products. The Evaluation Service of the International Code Council (ICC-ES) provides test guidelines for anchor qualification in the US. The technical approvals granted on the basis of these guidelines are internationally recognized and provide a high degree of safety. The NSF International is an independent organization that provides standards for e.g. product certification for public health and the environment. A+ A B C Products tested for the emission of volatile substances in indoor air, with a risk of inhalation toxicity, on a scale ranging from class A + (very low emissions) to C (high emissions) level. Product is approved for seismic load applications. 4

5 APPLICATIONS AND LOADING DATA The PURE150-PRO chemical anchor is suitable for a wide range of applications and load conditions as shown below. For more information including comprehensive load data please visit SPECIFICATION n Suitable u Suitable depending on the steel material used Concrete Core Drilled Rebar USES AND APPLICATIONS Interior Installation n n Exterior Installation u u Adverse Atmosphere u u High Service Temperature Range 72/43 C 40/24 C n n n Moderate Installation Temperature Range +5 C n n n Dry and Wet Base Material n n n Water Filled Holes n n Post-Installed Rebar Design n Preset Installation n n Stand-off Installation n n LOADing Condition Static Load n n n STATIC Quasi-Static Loads n n n QUASI-STATIC Seismic Loads n SEISMIC Moderate Wind Loads n n Tropical Wind Loads n 5

6 INSTALLATION INFORMATION - CONCRETE ANCHORING SYSTEM Installation DATA - Threaded rod h min h 1 t fix d 0 T max h ef S w d f Notation Installation DATA - internal Threaded sleeve Unit Threaded rod M8 M10 M12 M16 M20 M24 M27 M30 Anchor diameter d Nominal drill bit diameter d Diameter of hole clearance in fixture d f Diameter of steel brush d b Minimum embedment and drill hole depth Maximum embedment and drill hole depth h ef,min = h 1 h ef,max = h 1 Minimum member thickness h min h ef + 30 mm 100 mm h ef + 2 d Minimum spacing s min Minimum edge distance c min Thickness of fixture t fix 0 mm t fix 1500 mm Maximum torque T max [Nm] Torque wrench socket size S w h min h1 t fix d 0 T max h ef S w d f Internal threaded sleeve Notation Unit M8 M10 M12 M16 M20 External diameter of sleeve d Nominal drill bit diameter d Diameter of hole clearance in fixture d f Diameter of steel brush d b Embedment and drill hole depth h ef = h Minimum member thickness h min Minimum edge distance c min Minimum spacing s min Screw diameter d Minimum length of screw Maximum length of screw l 1,min l 1,max Maximum torque T max [Nm] Torque wrench socket size S w

7 Installation DATA - Reinforcement Bar h 1 d 0 h ef Notation Installation INSTRUCTIONS Unit Reinforcement bar Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Nominal diameter of rebar d Nominal drill bit diameter d cut Diameter of steel brush d b Minimum embedment and drill hole depth Maximum embedment and drill hole depth h ef,min = h 1 h ef,max = h 1 Minimum member thickness h min h ef + 30 mm 100 mm h ef + 2 d 0 Minimum edge distance c min Minimum spacing s min e.g. 20 C 2X 2X 2X 10 hr 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Blow the hole clean using a hand pump or compressed air 2 times minimum. 3.) Brush the hole with the proper wire brush 2 times minimum. 4.) Blow the hole clean using a hand pump or compressed air 2 times minimum. 5.) After dispensing a minimum of 3 strokes, fill the hole up to approximately 2/3 with adhesive. 6.) Push the steel element into the hole while turning slightly. 7.) Allow the adhesive to cure for the time specified for the actual concrete temperature. For complete installation instructions, see technical approval. SETTING TIMES Concrete temperature Working time Minimum curing time 1) + 5 C 120 min 50 h + 10 C 90 min 30 h + 20 C 30 min 10 h + 30 C 20 min 6 h + 40 C 12 min 4 h 1) Time data for dry concrete, double curing time for wet concrete 7

8 INSTALLATION INFORMATION - CORE DRILLED CONCRETE ANCHORING SYSTEM Installation DATA - THREADED ROD h min h 1 t fix d 0 T max h ef S w d f Notation Unit Pure150-PRO (core drilling) - Threaded rod M10 M12 M16 M20 M24 Anchor diameter d Nominal drill bit diameter d Diameter of hole clearance in fixture d f Diameter of steel brush d b Minimum embedment and drill hole depth Maximum embedment and drill hole depth h ef,min = h 1 h ef,max = h Minimum member thickness h min h ef + 30 mm 100 mm h ef + 2 d 0 Minimum spacing s min Minimum edge distance c min Thickness of fixture t fix 0 mm t fix 1500 mm Maximum torque T max [Nm] Torque wrench socket size S w Installation DATA - INTERNAL THREADED SLEEVE h min h1 t fix d 0 T max h ef S w d f Notation Unit Pure150-PRO (core drilling) - Internal threaded sleeve M8 M10 M12 M16 External diameter of sleeve d Nominal drill bit diameter d Diameter of hole clearance in fixture d f Diameter of steel brush d b Embedment and drill hole depth h ef = h Minimum member thickness h min Minimum edge distance c min Minimum spacing s min Screw diameter d Minimum length of screw Maximum length of screw l 1,min l 1,max Maximum torque T max [Nm] Torque wrench socket size S w

9 Installation DATA - Reinforcement Bar h 1 d 0 h ef Notation Unit Pure150-PRO (core drilling) - Reinforcement bar Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Nominal diameter of rebar d Nominal drill bit diameter d Diameter of steel brush d b Minimum embedment and drill hole depth Maximum embedment and drill hole depth h ef,min = h 1 h ef,max = h 1 Minimum member thickness h min h ef + 30 mm 100 mm h ef + 2 d 0 Minimum edge distance c min Minimum spacing s min Installation INSTRUCTIONS X 2X 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Rinse the hole until access water is clear. 3.) Brush the hole with the proper wire brush 2 times minimum. 4.) Rinse the hole until access water is clear. 5.) Blow the hole clean using a hand pump or compressed air 2 times minimum. e.g. 20 C 2X 2X 10 hr. 6.) Brush the hole with the proper wire brush 2 times minimum. 7.) Blow the hole clean using a hand pump or compressed air 2 times minimum. 8.) After dispensing a minimum of 3 strokes, fill the hole up to approximately 2/3 with adhesive. 9.) Push the steel element into the hole while turning slightly. 10.) Allow the adhesive to cure for the time specified for the actual concrete temperature. For complete installation instructions, see technical approval. SETTING TIMES Concrete temperature Working time Minimum curing time 1) + 5 C 120 min 50 h + 10 C 90 min 30 h + 20 C 30 min 10 h + 30 C 20 min 6 h + 40 C 12 min 4 h 1) Time data for dry concrete, double curing time for wet concrete 9

10 INSTALLATION INFORMATION - REBAR ANCHORING SYSTEM Installation DATA - THREADED ROD h 1 d 0 h ef Post-installed reinforcement bar Notation Unit Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø22 Ø24 Ø25 Diameter of reinforcement bar d s Nominal drill bit diameter d cut Diameter of brush d b Embedment depth l v See Technical Manual Minimum spacing s min Minimum concrete cover c min Drilling method Rebar diameter Without drilling aid With drilling aid 5 d s 50 mm Hammer drilling Compressed air drilling < 25 mm 30 mm l v 2 d s 30 mm l v 2 d s = 25 mm 40 mm l v 2 d s 40 mm l v 2 d s < 25 mm 50 mm l v 50 mm l v = 25 mm 60 mm l v 60 mm l v Concrete temperature Working time Minimum curing time 1) 5 C 120 min 50 h 10 C 90 min 30 h 20 C 30 min 10 h 30 C 20 min 6 h 40 C 12 min 4 h 1) Time data for dry concrete, double curing time for wet concrete Installation INSTRUCTIONS e.g. 20 C 2X 2X 2X 10 hr 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Blow the hole clean using a hand pump or compressed air 2 times minimum. 3.) Brush the hole with the proper wire brush 2 times minimum. 4.) Blow the hole clean using a hand pump or compressed air 2 times minimum. 5.) Fill the hole up to approximately 2/3 with adhesive. 6.) Push the rebar into the hole while turning slightly. 7.) Allow the adhesive to cure for the time specified for the actual concrete temperature prior to applying any load. For complete installation instructions, see technical approval. 10

11 ACCESSORIES RANGE NOZZLES DFC DFC /DFC /DFC /DFC Length DFC Adhesive Mix Nozzle - White - 18 Element DFC Adhesive Mixing Nozzle Extension - 200MM DFC Adhesive Mixing Nozzle Extension - 500MM DFC Adhesive Mix Nozzle Extension MM DFC Adhesive Mix Nozzle Extension MM DISPENSING TOOLS DFC DFC DFC HD 385ML/585ML Manual Adhesive Dispensing Tool 1 10 DFC ML/585ML Manual Adhesive Dispensing Tool 1 - PUMP DFC DEWALT Blow Pump

12 STEEL BRUSHES AND SDS EXTENSIONS DFC DFC DFC DFC DFC Length Drill Dia. Rebar Size Thread Size DFC SDS Connection for Steel Brushes DFC MM Extension for Steel Brushes DFC Steel Brush for SDS - 12MM Diameter Ø8 M DFC Steel Brush for SDS - 14MM Diameter Ø10 M DFC Steel Brush for SDS - 16MM Diameter Ø12 M DFC Steel Brush for SDS - 18MM Diameter Ø DFC Steel Brush for SDS - 20MM Diameter Ø16 M DFC Steel Brush for SDS - 22MM Diameter Ø DFC Steel Brush for SDS - 26MM Diameter Ø20 M DFC Steel Brush for SDS - 30MM Diameter Ø25 M DFC Steel Brush for SDS - 34MM Diameter Ø28 M DFC Steel Brush for SDS - 37MM Diameter Ø32 M DFC Steel Brush for SDS - 40MM Diameter PISTON PLUGS Rebar Size Thread Size DFC Adhesive Piston Plug #14 Ø10 M DFC Adhesive Piston Plug #16 Ø12 M DFC Adhesive Piston Plug #18 Ø14 M DFC Adhesive Piston Plug #20 Ø16 M DFC Adhesive Piston Plug #24(22) - M DFC Adhesive Piston Plug #25 Ø DFC Adhesive Piston Plug #28(27/29) Ø22 M DFC Adhesive Piston Plug #32 Ø24-25 M DFC Adhesive Piston Plug #35(34/36) Ø28-32 M

13 PLASTIC SLEEVES Length Drill Dia. Diameter Thread Size DFC mm x 50mm Plastic Sleeves M DFC mm x 85mm Plastic Sleeves M10-M DFC mm x 85mm Plastic Sleeves M MESH SLEEVES Length Drill Dia. Dia, mm Thread Size DFC x 1000 Mesh Sleeves M DFC x 1000 Mesh Sleeves M10-M DFC x 1000 Mesh Sleeves M ITS INTERNAL THREADED SLEEVE - ZINC PLATED CLASS 5.8 / A4 STAINLESS STEEL Length Drill Dia. Thread (Internal) Thread (External) DFC M8 Internal/M12 External - Chisel Point Rod ZP M8 M DFC M10 Internal/M16 External - Chisel Point Rod ZP M10 M DFC M12 Internal/M20 External - Chisel Point Rod ZP M12 M DFC M8 Internal/M12 External - Chisel Point Rod A4SS M8 M DFC M10 Internal/M16 External - Chisel Point Rod A4SS M10 M DFC M12 Internal/M20 External - Chisel Point Rod A4SS M12 M ADHESIVE SEAL PLUG For use to hold the rod in position in horizontal and overhead applications Size DFC Adhesive Seal Plug M8 M8 10 DFC Adhesive Seal Plug M10 M10 10 DFC Adhesive Seal Plug M12 M12 10 DFC Adhesive Seal Plug M16 M16 10 DFC Adhesive Seal Plug M20 M20 10 DFC Adhesive Seal Plug M24 M24 10 DFC Adhesive Seal Plug M27 M27 10 DFC Adhesive Seal Plug M30 M

14 THREADED RODS - ZINC PLATED & HOT DIP GALV THREADED ROD - Zinc plated class 5.8 steel / 8.8 steel / HOT DIP GALV Length Drill Dia. Thread Size DFC Straight Cut Threaded Rod CHMANSTD-M8x110 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M10x140 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M10x190 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M12x165 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M12x220 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M16x160 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M16x190 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M16x230 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M20x260 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M20x290 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M24x300 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M27x340 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M30x380 w/nt&wsh M DFC Straight Cut Threaded Rod CHMANSTD-M36x605 w/nt&wsh M DFC Straight Cut Threaded Rod STMRE8x Stl w/nt&wsh M DFC Straight Cut Threaded Rod STMRE10x Stl w/nt&wsh M DFC Straight Cut Threaded Rod STMRE12x Stl w/nt&wsh M DFC Straight Cut Threaded Rod STMRE12x Stl w/nt&wsh M DFC Straight Cut Threaded Rod STMRE16x Stl w/nt&wsh M DFC Straight Cut Threaded Rod STMRE20x Stl w/nt&wsh M DFC Straight Cut Threaded Rod STMRE24x Stl w/nt&wsh M DFC Straight Cut Threaded Rod 8x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 10x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 12x50-8.8HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 12x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 12x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 16x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 16x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 20x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 20x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 22x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 24x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 27x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 30x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 30x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 30x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 36x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 36x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 36x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod 36x HDG50µm w/nt&wsh M DFC Straight Cut Threaded Rod M12x1000-HDG 8.8 Steel M DFC Straight Cut Threaded Rod M16x1000-HDG 8.8 Steel M DFC Straight Cut Threaded Rod M20x1000-HDG 8.8 Steel M DFC Straight Cut Threaded Rod M24x1000-HDG 8.8 Steel M DFC Straight Cut Threaded Rod M30x1000-HDG 8.8 Steel M

15 THREADED RODS - STAINLESS STEEL & CYCLONE THREADED ROD STAINLESS STEEL / 316 STAINLESS STEEL Length Drill Dia. Thread Size DFC Straight Cut Threaded Rod M8x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M10x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M12x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M16x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M20x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M24x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M27x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M30x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M8x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M10x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M12x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M12x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M16x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M20x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M24x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M27x SS w/nt& Wsh M DFC Straight Cut Threaded Rod M30x SS w/nt& Wsh M CYCLONE THREADED ROD Length Drill Dia. Thread Size DFC Cyclone Threaded Rod - M12 x 130mm(80) M DFC Cyclone Threaded Rod - M12 x 170mm(100) M DFC Cyclone Threaded Rod - M16 x 190mm(125) M DFC Cyclone Threaded Rod - M16 x 215mm(125) M DFC Cyclone Threaded Rod - M20 x 220mm(170) M DFC Cyclone Threaded Rod - M20 x 270mm(170) M DFC Cyclone Threaded Rod - M20 x 260mm(170) M DFC Cyclone Threaded Rod - M20 x 275mm(170) M DFC Cyclone Threaded Rod - M20 x 300mm(170) M DFC Cyclone Threaded Rod - M20 x 320mm(170) M DFC Cyclone Threaded Rod - M20 x 380mm(170) M DFC Cyclone Threaded Rod - M20 x 420mm(170) M DFC Cyclone Threaded Rod - M20 x 470mm(170) M DFC Cyclone Threaded Rod - M20 x 520mm(170) M DFC Cyclone Threaded Rod - M20 x 570mm(170) M DFC Cyclone Threaded Rod - M20 x 620mm(170) M

16 CALCULATIONS AND SPECIFICATION FOR CONSTRUCTION Fully featured and easy to use interface Easy 5 step anchor design with 3D modelling of fastening Professional specification of DEWALT fastenings to ETA guidelines Customized anchor design facility DEWALT DESIGN ASSIST KEEP PACE WITH CHANGING CONSTRUCTION ENVIRONMENTS WITH DEWALT DESIGN ASSIST. FOR MORE INFORMATION VISIT Your DEWALT Dealer Disclaimer for Recommendations, Information and Use of DATA The recommendations, information and data contained in this manual are put together with the greatest care and accuracy possible. It is based on principles, equations and safety factors set out in the technical documentation of DEWALT Anchors & Fasteners, Inc. that are believed to be correct and current as of June 1, The information and data is subject to change after such date as DEWALT Anchors & Fasteners, Inc. reserves the right to change the designs, materials and specifications of the products in this manual without notice. It is the responsibility of the design professional to ensure that a suitable product is selected, properly designed and used in the intended application. This includes that the selected product and its use is compliant with the applicable building codes and other legal requirements and will satisfy durability and performance criteria and margins of safety which they determine are applicable. The products must be used, handled, applied and installed strictly in accordance with all current instructions for use published by DEWALT Anchors & Fasteners, Inc. The performance data given in this manual are the result of the evaluation of tests conducted under laboratory conditions. It is the responsibility of the designer and installer in charge to consider the conditions on site and to ensure the performance data given in the manual is applicable to the actual conditions. In particular the base material and environmental conditions have to be checked prior to installation. In case of doubt, contact the technical support of DEWALT Anchors & Fasteners, Inc.

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