Undercut anchor KH AA
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1 HS 15
2 Undercut anchor KH AA Undercut anchor KH AA = 7 = 3 min DIBt 6,0 4,0 1,5 M6x ,0 4,0 3,0 M6x DRILLING Anchor sleeve inc. hexagon bolt with locking ratchet in stainless steel A4 For rear fi xed facade panels Natural stone Artifi cial stone Manufactured stone Ceramics HPL Plastics Fibre cement Glass-fi bre reinforced concrete Ceramic glass Depth control guide for anchor hole 56 Torque wrench 2-6 Nm 58 Wrench socket DIN 3126 E Special open jaw spanner AF pieces 8,0 5,5 0,0 M6x * ,0 5,5 1,5 M6x10 14 * ,0 5,5 3,0 M6x * ,0 5,5 9,0 M6x * ,5 7,0 0,0 M6x10 14 * ,5 7,0 1,5 M6x * ,5 7,0 3,0 M6x13 14 * ,0 8,5 0,0 M6x * ,0 8,5 1,5 M6x13 14 * ,0 8,5 3,0 M6x * ,0 10,0 0,0 M6x13 14 * ,0 10,0 1,5 M6x * ,0 10,0 3,0 M6x16 14 * ,0 10,0 0,0 M6x19 14 * ,5 11,5 0,0 M6x ,0 13,0 1,5 M6x ,0 15,0 0,0 M6x * ,0 15,0 1,5 M6x19 14 * ,0 15,0 3,0 M6x * ,0 15,0 6,0 M6x * Surcharges If quantites lower than the packing unit are ordered, the following surcharges apply: pieces + 10% pieces + 25% 49-1 pieces + 40% * See appropriate approval table 13 KEIL undercut anchors are monitored by approved bodies WALL Other dimensions on request Application only as per approval and KEIL installation instructions 22 Photo: KEIL 16
3 Undercut anchor KH AA The undercut anchor consists of an anchor sleeve and its hex screw. Hole, anchor sleeve and screw length have to be matched to the hole depth required and to the panel bracket chosen. Only the use of matching components results in quick, simple and safe installation. The anchor sleeve, which is compressed in the lower end, is placed in the hole with the specifi ed panel bracket. The screw is screwed in while exerting slight pressure on the panel bracket (to fi x the anchor). The locking mechanism of the screw cuts into the panel bracket to secure it. The panel bracket forms a rigid unit with the KEIL facade anchor for this type of installation. The anchor sleeve is expanded to its original dimension by inserting the screw to a controlled depth, so that the sleeve sits snugly against the undercut section of the hole in the facade panel. After installation, the anchor sits stress-free in the undercut hole (i.e. the bracket can still be rotated with a certain amount of effort). WALL DRILLING Photos: Shackerley 17
4 Spacer SW A Spacer 7,5 6 SW B ø DIBt SW A SW B Washer with internal hex socket and hex head Consisting of AlCuMgPb Ø15x6/7,5 * SW9 SW Ø20x6x7,5 * SW9 SW DRILLING To compensate for tolerances in the thickness of the panel, the spacer is mounted in a hole with a calibrated countersink The spacer creates a reference level at constant distance to the front of the panel for fi xing the bracket Natural stone Artifi cial stone Manufactured stone Glass-fi bre reinforced concrete Application U sed for bracket installation Diamond tipped facade drill bit with countersink pcs * See appropriate approval table 13 Product information Natural stone panel attachment on support structure independent of panel thickness The main advantage of the KEIL anchoring system for the attachment of natural stone with varying tolerances up to 6 mm. No reduction in the load bearing capacity of thin panel materials. The countersinking and hole drilling is done in one continues operation. The panels front surface is used as the reference point. Installation of the anchor and bracket in one process. For use with machines which use the front of a panel for the drill hole depth measurement reference. Application only as per approval and KEIL installation instructions 22 WALL 18 Photo: Ortmeyer
5 Undercut anchor KH BH Undercut anchor KH BH = 7 = 14 = 3 min DIBt 9,5 7,0 4,0 M6x ,5 7,0 14,0 M6x Anchor sleeve inc. A4 socket grub screw and nut with locking ratchet, stainless steel For rear fi xed facade panels Natural stone Artifi cial stone Manufactured stone Ceramics HPL Plastics Fibre cement Glass-fi bre reinforced concrete Ceramic glass Depth control guide for anchor hole 56 Wrench socket DIN 3126 E Special open jaw spanner AF9 58 Socket for studs pcs Surcharges If quantites lower than the packing unit are ordered, the following surcharges apply: pieces + 10% pieces + 25% 49-1 pieces + 40% 11,0 8,5 2,5 M6x ,0 8,5 12,5 M6x ,0 10,0 11,0 M6x30 * ,0 10,0 21,0 M6x40 * ,0 10,0 31,0 M6x50 * ,0 10,0 41,0 M6x60 * ,0 13,0 3,0 M6x ,0 13,0 13,0 M6x ,0 15,0 1,5 M6x25 * ,0 15,0 6,5 M6x30 * ,0 15,0 11,5 M6x35 * ,0 15,0 16,5 M6x40 * ,0 15,0 26,5 M6x50 * ,0 15,0 36,5 M6x60 * ,0 15,0 46,5 M6x70 * Product information Undercut anchor KH BH The undercut anchor consists of an anchor sleeve a grub screw and a locking nut. Hole, anchor sleeve and screw length have to be matched to the hole depth required and to the panel bracket chosen. Only when matching components are used is installation fast, simple and safe. The anchor sleeve, which is compressed in the lower end, is placed in the hole with the specifi ed panel bracket. The anchor sleeve is expanded to its original dimension by inserting the screw to a controlled depth, so that the sleeve sits snugly against the undercut section of the hole in the facade panel. After installation, the anchor sits stressfree in the undercut hole (i.e. the bracket can still be rotated with a certain amount of effort). DRILLING * See appropriate approval table Stainless steel nut with locking ratchet, A2 KEIL undercut anchors are monitored by approved bodies Other dimensions on request WALL The screwed-in part must be fl ush with the anchor sleeve at the front Application only as per approval and KEIL installation instructions Photo: fotolia.com Foustontene 19
6 Plug-in anchor CA >= 18 Plug-in anchor CA M = 7 = 3 hs M l4 DIBt * Plug in anchor inc. reduced threaded bolt in stainless steel A4 For rear fi xed facade panels Natural stone Artifi cial stone Manufactured stone Ceramics HPL Plastics Fibre cement Ceramic glass Depth control guide for anchor hole 56 Special open jaw spanner AF WALL DRILLING 500 pieces Surcharges If quantites lower than the packing unit are ordered, the following surcharges apply: pieces + 10% pieces + 25% 49-1 pieces + 40% * See appropriate approval table 13 Supplied from stock Can be supplied on request Other dimensions on request KEIL undercut anchors are monitored by approved bodies From I4 > 90 mm surface grooving Application only as per approval and KEIL installation instructions Product information Plug-in anchor CA The KEIL plug-in anchor in conjunction with the KEIL undercut anchor makes it possible to attach natural stone panels without a support structure. The support bolts are attached to the panel back with the undercut anchor. The holes in the substrate to which the panels are fi tted are fi lled with a permissible mortar. The threaded rods on the facade panel are fi tted into the fi lled holes. The facade panel is aligned and fixed. After the correct setting time, depending on temperature, has passed, a safe, stress-free bond has been produced.with/without insulation Subsequent replacement of individual panels possible High safety due to optimum load distribution with both systems 20
7 Undercut anchor KH AA 9/12 = 12 Undercut anchor KH AA 9/12 = 12 = 3 DRILLING WALL min Anchor sleeve inc. hexagon bolt with locking ratchet in stainless steel A4 For the invisible, rear fi xed attachment of facade panels made of (soft) sedimentary rocks Depth control guide for anchor hole 56 Torque wrench 2-6 Nm 58 25,0 20,0 0,0 M6x ,0 20,0 1,5 M6x ,0 20,0 3,0 M6x ,0 20,0 6,0 M6x Product information Undercut anchor KH AA 100 pieces Surcharges If quantites lower than the packing unit are ordered, the following surcharges apply: pieces + 25% 49-1 pieces + 40% Other dimensions on request To be used in accordance with the KEIL installation instructions The undercut anchor consists of an anchor sleeve and its hex screw. Hole, anchor sleeve and screw length have to be matched to the hole depth required and to the panel bracket chosen. Only the use of matching components results in quick, simple and safe installation. The anchor sleeve, which is compressed in the lower end, is placed in the hole with the specifi ed panel bracket. The screw is screwed in while exerting slight pressure on the panel bracket (to fi x the anchor). The locking mechanism of the screw cuts into the panel bracket to secure it. The panel bracket forms a rigid unit with the KEIL facade anchor for this type of installation. The anchor sleeve is expanded to its original dimension by inserting the screw to a controlled depth, so that the sleeve sits snugly against the undercut section of the hole in the facade panel. After installation, the anchor sits stress-free in the undercut hole (i.e. the bracket can still be rotated with a certain amount of effort). Foto: Vincent Phillips 21
8 General installation instructions Drilling and Undercutting The undercut holes on the back of the facade panels must be made using KEIL System tools under workshop conditions. 1 The KEIL System tools comprise the KEIL facade drill bit, the KEIL drill head and the undercutting and drilling machine (e.g. KEIL portable drill, KEIL bench drill or automatic drilling machine with KEIL drill head). The undercut hole is produced in one step (cylindrical drilling [1] and undercutting [2]). Correct installation of the undercut anchor is possible only if a precisely undercut hole exists [3]. The hole geometry is regularly monitored with the KEIL gauge matching the insertion depth of the anchor. The hole depth is set by means of this gauge, and all major hole dimensions can be checked efficiently with it. 2 3 DRILLING WALL Assembly The undercut anchor consists of an anchor sleeve and its hex screw. Hole, anchor sleeve and screw length have to be matched to the hole depth required and to the panel bracket chosen. Only the use of matching components results in quick, simple and safe installation. The anchor sleeve, which is compressed in the lower end, is placed in the hole with the specifi ed panel bracket [4]. The screw is screwed in while exerting slight pressure on the panel bracket (to fi x the anchor) [5]. The locking ratchets of the screw cuts into the panel bracket to secure it. The panel bracket forms a rigid unit with the KEIL facade anchor for this type of installation. The anchor sleeve is expanded to its original dimension by inserting the screw to a controlled depth, so that the sleeve sits snugly against the undercut section of the hole in the facade panel. After installation, the anchor sits stress-free in the undercut hole (i.e. the bracket can still be rotated with a certain amount of effort)
9 h General installation instructions Safety Information Correct functioning is only guaranteed if all components of the KEIL undercut facade system are used. Expansion of the anchor sleeve controlled by insertion depth requires precise matching of the screw length to the anchor and panel bracket by KEIL. Production of the undercut holes and installation should be carried out under workshop conditions. Workshop conditions in this sense can also be created on site. The dimensions of the undercut hole are to be monitored in accordance with the regulations in force. The approvals, standards, guidelines and relevant regulations applicable to design and use must be observed. Once the new Construction Product Regulations within the EU are ratifi ed, instead of a declaration of conformity a CE marking is required for a declaration of performance. s will in the future not make reference to, or provide information with respect to a products application. For further information regarding the corresponding product application it can be found (download area) at the following website Notes on anchor installation Anchor sleeves and locking screws for specified clamping thicknesses If the appropriate screw is used for a defi ned clamping thickness, the insertion depth is always correct! Installation is quick, easy and safe in this case. Similarly, the system ensures that the precise insertion depth is guaranteed for KEIL plug-in anchors. The screwed-in part must be fl ush with the anchor sleeve at the front. CAUTION: Before fi nal installation, it must be checked whether the screwed-in part is fl ush with the anchor sleeve at the front and whether the correct installation tool is being used, by means of a test assembly. Assembly process D S Ü= S - D Ü Anchor sleeves and grub screws for variable clamping thicknesses The correct insertion depth is guaranteed if the appropriate installation tool, the KEIL screw driver, is used and the installation steps described below are followed. The appropriate projection Ü is automatically obtained. Installation steps: Place anchor sleeve into undercuted hole. Place grub screw in screw driver. Hold anchor sleeve with open-ended spanner and screw in grub screw with screw driver to stop. - Release screw driver handle - Check dimension Ü Screw on panel bracket with nut. DRILLING Hole geometry View of drilled hole geometry D 1 =Ø7 h S x A x Z Legend D 1 D 2 h h S x A x Z = hole diameter (dia. 7 mm) = undercut diameter ( dia. 9 mm) = panel thickness (from 6 mm) = insertion depth of undercut anchor (td) = anchor hex head (3 mm) = thickness of panel bracket (clamping thickness) WALL D 2 Ø9 23
10 Undercut anchor KH AA 9/11 autoundercut = 12 Undercut anchor KH AA 9/11 autoundercut = 11 = 3 DRILLING WALL min Anchor sleeve inc. hexagon bolt with locking ratchet in stainless steel A4 For the invisible, rear fi xed attachment of facade panels mado of (soft) sedimentary rock and softer materials HSS DIN 8037 carbide tipped pieces Surcharges If quantites lower than the packing unit are ordered, the following surcharges apply: pieces + 25% 49-1 pieces + 40% Other dimensions on request Application only as per approval and KEIL installation instructions 12,0 7,0 0,0 M6x ,0 15,0 0,0 M6x Product information Undercut anchor KH AA With selected soft and uniform materials of panels the undercut can be produced during mounting by the self-undercutting KEIL undercut anchor auto undercut. For this only a cylindrical drilling hole is necessary. The capability of the panel for this special effi cient fi xing has to be proven. The undercut anchor consists of an anchor sleeve and its hex screw. Hole, anchor sleeve and screw length have to be matched to the hole depth required and to the panel bracket chosen. Only the use of matching components results in quick, simple and safe installation. The anchor sleeve, which is compressed in the lower end, is placed in the hole with the specifi ed panel bracket. The screw is screwed in while exerting slight pressure on the panel bracket (to fi x the anchor). The locking mechanism of the screw cuts into the panel bracket to secure it. The panel bracket forms a rigid unit with the KEIL facade anchor for this type of installation. The anchor sleeve is expanded to its original dimension by inserting the screw to a controlled depth, so that the sleeve sits snugly against the undercut section of the hole in the facade panel. Foto: Muhs 24
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