Tool maintenance TAT 2014
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- Charla Peters
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1 23700 TAT 2014 Tool maintenance
2 19386/R1 TAT 2012
3 Annealing and welding tables Bandsaw welding machines First Cut Brazing machines for TCT tips Butt welders First Cut Computer-aided setting machines Erosion machines for diamondtipped tools Grinders general CPB Import/Export Woodworking Machinery Investage 9 t/a Allan Bros Wiese Woodworking Machinery Wood Industry Supplies Grinders knife CPB Import/Export Woodworking Machinery Wiese Woodworking Machinery Wood Industry Supplies Zanogen Industrial Knives & Blades Grinders tool CPB Import/Export Woodworking Machinery Investage 9 t/a Allan Bros Wiese Woodworking Machinery Grinders universal Bay Abrasives CPB Import/Export Woodworking Machinery Donald Fuchs Specialized Woodworking Machinery Investage 9 t/a Allan Bros Wiese Woodworking Machinery Jointers Investage 9 t/a Allan Bros New Century Sawmill Solutions Knife setting stands CPB Import/Export Woodworking Machinery New Century Sawmill Solutions Machines for TCT saws face and top grinders CPB Import/Export Woodworking Machinery Wood Industry Supplies Machines for TCT saws relieving of saw body Machines for TCT saws side grinding CPB Import/Export Woodworking Machinery Investage 9 t/a Allan Bros Machines for TCT saws underface and top grinder Sawchain sharpeners Andreas Stihl 419
4 Sawchain sharpeners (continued) Multi Power Imports Saw setting machines and tools First Cut Wood-Mizer Southern Africa Saw sharpening contractors J6 Engineering Saw sharpening machinery bandsaw blades First Cut Investage 9 t/a Allan Bros Select Sawmill Co Bandsaw sharpening equipment SNA Europe / Bahco Wood Industry Supplies Wood-Mizer Southern Africa Saw sharpening machinery bandsaws First Cut Saw sharpening machinery circular saws Forest 2015 Investage 9 t/a Allan Bros 420
5 Tommi Laine Trading Oy Wood Industry Supplies Saw sharpening machinery framesaws Wood Industry Supplies Saw sharpening machinery sawchain Multi Power Imports Side dressing and equalising machines Stellite tipping machines Swaging machines Tensioning and levelling machines Tool measuring stands Welding and annealing equipment Investage 9 t/a Allan Bros Wood 01/
6 Bandsaw welding machines Bandsaw welding machines rsa Band saw welder manufactured to customers specifications for bandsaw widths from 32 mm to 340 mm. Brazing machines for TCT tips Kirschner LK 1500 M GERMANY The LK 1500 M is designed for brazing and removing of carbide, satellite or PCD tips on circular saw blades for repair. Suitable for production runs and service. Diameter range (mm) Side rake -1.5 to 25 Tip length (mm) 5,0 to 15,0 Tip width (mm) 2,0 to 10 Weight kg 340 approx asax butt welders Viscat-Fulgor FW505 bandsaw butt flash welding machines italy Wood cutting band saws (mm) 5 50 Metal cutting bandsaw (mm) 5 41 Stainless steel (mm) 5 25 Chamfered bandsaw (mm) 5 32 Thickness (min/mm) 0,5 Power max. (kw) 10 Weight net gross Dimensions (cm) 100 x 75 x 85 erosion machines for diamond-tipped tools Vollmer QWD 750 erosion machine for diamond-tipped tools Milling cutters Outside diameter (mm) to 320 Cutting edge length (mm) to 480 Cylindrical tools Outside diameter (mm) 10 to 320 Overall length (mm) to 500 Cutting edge length (mm) to 480 Discoid tools Outside diameter (mm) to 320 Vollmer QWD 760 erosion machine for PCD-tipped tools Cutting edge length (mm) to 480 Tangential clearance angle ( o ) to 6 Radial clearance angle ( o ) -10 to 6 Clearance angle ( o ) to 30 Automatic chamfering ( o ) to 45 Helical cutting edges ( o ) to 45 Cylindrical, conical and profiled tools Milling cutters Outside diameter (mm) to 250 Cutting edge length (mm) to 260 Cylindrical tools Outside diameter (mm) 10 to 250 Overall length (mm) to 500 Cutting edge length (mm) to 260 Discoid tools Outside diameter (mm) to 250 Cutting edge length (mm) to 260 Tangential clearance angle ( o ) to 6 Radial clearance angle ( o ) -10 to 6 Clearance angle ( o ) to 30 Automatic chamfering ( o ) to 45 Helical cutting edges ( o ) to 45 Cylindrical, conical and profiled tools AUSTRO grinders knife MVM heavy-duty automatic knife grinder italy Model ZX1000 Grinding capacity (mm) Min grinding length (mm) 50 Power of the grinding motor (50 Hz) (hp) 3 Power of the carriage motor (50 Hz) (hp) 0,5 Power of the pump motor (50 Hz) (hp) 0,2 Revs. of the grinding motor (50 Hz) (n/1 ) Max clearance between horizontal knives holder and grinding wheel (mm) 55 Dia. of the cup grinding wheel (mm) 150 Automatic lowering of the grinding for each traverse (mm) 0,005 0,150 Carriage speed (mt/1 ) 13,5 422
7 AUSTRO grinders knife (continued) MVM heavy-duty automatic knife grinder italy Model LX 8,5 Grinding capacity (mm) 850 Power of the grinding motor (50 Hz) (hp) 1,5 Power of the feed motor (50 Hz) (hp) 0,33 Revolution of the grinding motor (50 Hz) (hp) Diameter of the cup grinding wheel (mm) 127 Automatic lowering of the head each traverse (mm) 0 0,05 Carriage feed (m/1 ) 11 Coolant capacity (litres/1 ) 0 40 AUSTRO Weinig Rondamat 912 fully automatic face and back knife grinder Automatic regrinding of planing knives in the cutterhead with conventional or hydro clamping Automatic regrinding of mill-to-pattern Automatic indexing attachment for up to 36 knives Grinding concentricity tolerance below 0,005 mm Adjustable from 1 to 9 grinding cycles per head Simple operation with key pad, keyboard and digital readout Fully automatic grinding Integrated coolant system Table feed speed infinitely variable BARRY COLLIER & CO Precision Husky rotary knife grinder usa 5 hp grinding wheel, totally enclosed, fan cooled, motor, 3 phase, 60 cycle, 220/440 volt. Single phase available as an option 3/4 hp motor for driving table Diamond wheel dresser Bevel gauge for setting fixtures 3-knife fixtures will accommodate up to three 711 mm knives 4-knife fixtures will accommodate up to four 584 mm knives 6-knife fixtures will accommodate up to six 546 mm knives Knife width maximum 5 GEERLINGS Holytek SA630 straight knife grinder taiwan Grinding capacity (l x w x t) (mm) 610 x 40 x 3 Grinding wheel size (mm) 125 x 40 x 16 Grinding motor speed (rpm) Feed motor speed (60 Hz) (rpm) Grinding motor (hp) 1 Feed motor (hp) 40 Machine size (w/o stand) (mm) x 380 x 500 Packing size (mm) x 420 x 550 Net weight (kg) 110 Gross weight (kg) 145 Reform heavy-duty chipper knife grinder Motor (kw) 7,5 Grinding wheel - ring ø (mm) segmented head ø (mm) 225 Feed speed (m/min) Pass width (mm) 280 Pass height (mm) 120 Table width (mm) 150 Grinding length (mm) 1 000, 1 300, 1 500, 2 100, 2 500, 3 100, 3 600, 4 100, 4 500, 5 100, 5 500, and over lengths zanogen industrial knives & blades Grinders knife RSA Grinding and sharpening service for all knife types. Zanogen Industrial Knives & Blades manufactures industrial knives, blades and Pressbrake Tooling for the Steel, Timber, Paper, Plastic and Recycling industries. We also offer sharpening, reconditioning and grinding services. 423
8 AUSTRO grinders - tool Weinig Rondamat 168 universal tool grinder Grinding wheel diameter (mm) 150 Grinding wheel bore (mm) 20 Grinding spindle motor (kw) 1,1 Grinding spindle seed (rpm) Clearance angle: - radial at the knife back (degrees) angle between axis (degrees) 20 Coolant tank capacity (litres) approx. 40 Motor coolant pump (Watts) 125 Adaptor for tooling bore (mm) Integrated indexing disc Z=36 Tooling width at 40mm bore max. (mm) 240 Tooling width at 30 and 35mm bore max. (mm) 110 Planer head: cutting circle (mm) 125 Solid cutter: cutting circle max. (mm) 230 Saw blade: diameter max. (mm) 350 Operating voltage (V) 220, 440 Tool connected load approx. (kw) 1,5 AUSTRO Weinig Rondamat 970 production and automatic regrinding of profile and straight knives Manual production of profile knives in the cutterhead from a template Automatic re-sharpening of most profile knives in the cutterhead Automatic re-sharpening of planing knives in the cutterhead Grinding tolerance below 5/1000 mm Motorized adjustment of the grinding wheel to the knife rest Automatic side clearance grinding with pre-selected clearance angles Hydraulic grinding wheel clamping Grinding spindle rpm infinitely variable by frequency inverter control Water cooled grinding from above and below the knife Linear table bearings for smooth operation Infinitely variable table feed, when grinding automatically Weinig Axial Constant System Automatic indexing for up to 16 knives AUSTRO Weinig Rondamat 950 profile grinder Large and heavy machine base Vibration-free grinding, superb knife and profile finish Precision linear table bearings High precision and repeatable profile accuracy, easy handling 25 years of experience in profile grinders You by from the market leader Thousand of Rondamat users can t be wrong Proven machine design, no risk! Grinding wheel diameter min./max. (mm) 150/225 Grinding wheel widths (ceramic, Borazon) (mm) Grinding wheel bore (mm) 60 Drive motor for grinding wheel (hp) 1,5 Spindle speed, 4-step (rpm) Clearance angle radial, back (degrees) Coolant tank capacity, approx. (litres) 50 Tool cutting circle min./max. (mm) 100 / 230 Tool width max. (mm) 240 Lateral clearance angle (degrees) 0-10 CMC group CMA automatic sharpening machine for planer knives italy af/85 AF/65 Max. grinding length (mm) Power of grinding motor (hp) 1 1 Speed of grinding wheel motor (rpm) Feed motor (hp) 0,25 0,25 Grinding cup wheel (mm) 125 x 60 x x 60 x 16 No. of cutters which may be ground up to 4 the same up to 4 the same Cutter grinding angle min/max (degree) af/85 AF/65 Approx. net weight (kg) Approx. net weight with column (kg) Overall dimensions: Length max. (mm) Width max. (mm) Height max. (mm) CMC group Smartek SA200 tool grinder taiwan Tungsten carbide profile tool (mm) 230 x 200 Tungsten circular saw blade (mm) 510 x 9,5 Tungsten circular planing knife (mm) 200 x 38 x 6,5 Tungsten carbide router bit (mm) 13 Longitudinal travel (mm) 200 Grinding wheel size (mm) 150 x 16 Rev. speed of grinding wheel (rpm) Grinding power (Hp) 1 Coolant pump motor (Hp) 1/8 Machine size (mm) 770 x 770 x Measurement (mm) 800 x 800 x Net weight / Gross weight (kg) 255 / 335 CMC group Smartek SA323 high profile tool grinder taiwan Grinding capacity (mm) 300 x 250 Grinding wheel size (mm) 60 x 190 Rev. speed of grinding wheel (rpm) Grinding power (hp) 2 Coolant pump motor (hp) 1/8 Machine size (mm) x x Measurement (mm) x x Net weight / Gross weight (kg) 490 /
9 GEERLINGS grinders - tool (continued) Holytek BS260 industrial tool grinder taiwan Grinding wheel size (mm) 150 x 16 Grinding wheel speed (rpm) Grinding wheel motor (hp) 1 Coolant pump motor (hp) 1/8 Table longitudinal travel crossed roller linear motion guide Indexing device precision micro adjustment Machine size (mm) 850 x 850 x Packing size (mm) x x Net weight (kg) 320 Gross weight (kg) 400 GEERLINGS SCM Toolset 16/20 sharpeners profilers Italy SCM Toolset 16 Max. grinding wheel dia. (mm) 200 Wheel bore (mm) 32 Wheel speed (rpm / u/min / t/min) Wheel motor (kw) 0,75 Max. tool dia. (mm) 215 Max. tool length 230 Max. profile depth (mm) 38 SCM Toolset 20 Max. grinding wheel dia. (mm) 230 Wheel bore (mm) 32 Wheel speed (rpm / u/min / t/min) Wheel motor (kw) 2,2 Max. tool dia. (mm) 300 Max. tool length 230 Max. profile depth (mm) 50 CIT Meccanica FP 230 profiler and sharpner ITALY Bore diameter (mm) 150 to 200 Long run (mm) 260 Cross run (mm) 120 Vertical run (mm) 125 Motor power (kw) 0,7 Horizontal pivot 360 Vertical pivot 180 Dividing head pivot 360 horizontal and vertical Mass (kg) 200 Dimensions (mm) x x Circular saw optional attachment Planer knife optional attachment Mortice chain optional attachment grinders universal Vollmer UWS Workpiece Maximum diameter between centres (mm) 265 Maximum clamping length between workpiece holder MK 4 and tailstock (mm) 450 Clamping table Maximum longitudinal movement (mm) 300 Maximum transverse movement (mm) 220 Work surface (mm) 700 x 130 Swivel range around the vertical axis (degrees) 135 Grinding head Vertical feed range (mm) 230 Swivel range around the vertical axis (degrees) 360 Swivel range around the horizontal axis (tilt) (degrees) ±25 Grinding spindle Diameter (mm) 50 Speed (adjustable) (rpm) and Grinding wheels Maximum outside diameter (mm) 150 Bore diameter (with standard fixture) (mm) 20 Feed of the grinding head (vertical and horizontal) 1 graduation on the scale sleeve (mm) 0,02 1 revolution (mm) 2 machines for tct saws face and top grinders UT.MA AL Series ITALY AL 805 maximum diameter (mm) 800 AL 1200 maximum diameter (mm) Maximum plate thickness (mm) 10 Hook angles -15 to 40 Top bevel angles 0 to 45 Face bevel angle 0 to 10 Tooth pitch (mm) 6 to 130 Grinding motor power (kw) 0,75 Pneumatic requirement (bar) 6 Mass (kg) AL approx AL approx Dimensions (cm) AL x 150 x 180 AL x 150 x 190 Options available on request. CIT Meccanica July 600 face and top grinder ITALY Circular saw diameter (mm) 125 to Hook angle -8 to 25 Tooth pitch (mm) 6 to 130 Face bevel angle 0 to 15 Top bevel angle 0 to 30 Options available on request. Manual face and top grinder for TCT circular saw blades. 425
10 machines for tct saws face and top grinders (continued) Vollmer CHD Automatic machine for grinding the complete tooth geometry of carbide-tipped circular saw blades in a single setting Circular saw blades OD CHD 250 (mm) 80 to 810 OD CHD 350 (mm) 80 to Bore dia. (mm) 10 to 220 Blade thickness (mm) to 14 Tooth pitch (mm) 6 to 120 Hook angle (degrees) -30 to +40 Hook angle with hollow face (degrees) -8 to +2 Clearance angle (degrees) 5 to 45 Bevel grinding at the tooth top (degrees) to 50 Bevel grinding at the tooth face (degrees) to 30 Relief grinding (mm) to 30 Grinding speed (mm/s) to 20 Working speed for face and top grinding to 12 teeth/min Grinding wheels Face grinding OD (mm) 200 Bore dia. (mm) 32 Peripheral speed (m/s) 45 Top grinding OD (mm) 125 Bore dia. (mm) 32 Peripheral speed (m/s) 27 Coolant pump delivery (l/min) 50 Coolant tank capacity (litres) approx. 120 Connected load (kw) approx. 3,2 Weight CHD 250 (kg) approx CHD 350 (kg) approx Vollmer CHC Eco The professional model for sharpening TCT circular saw blades up to 810 mm in diameter with short grinding times. With PMC microprocessor control. Excellent performance due to its unique design. The compact class Vollmer CX100 Circular saws Outside diameter (mm) 80 to 500 Bore diameter (mm) from 10 Blade thickness (mm) to 5 Tooth pitch (mm) 7 to 100 Grinding path (carbide tip length) (mm) to 10 Hook angle (degrees) -30 to +50 Clearance angle (degrees) 6 to 40 Bevel angle on tooth top (degrees) to 4 Bevel angle on tooth face (degrees) to 30 Tooth height difference as required Grinding wheel Outside diameter (mm) 125 Bore diameter (mm) 32 Peripheral speed (m/s) 26 Grinding speed (mm/s) 0,5 to 20 Working speed (teeth/min) to 18 Coolant container capacity (litres) approx. 85 Total connected load (KVA) approx. 3 Weight (kg) approx. 950 Compressed air connection (bar) approx. 6 Vollmer LG Machines for the repair of carbide-tipped circular saw blades Circular saw blades Outside diameter (mm) 100 to 830 Bore diameter (mm) 6 to 160 Carbide tooth width (mm) 2 to 6 Hook angle (degrees) -10 to +35 Brazing voltage (V) 2,7 Connected load (kw) approx. 1,2 Weight (kg) approx. 75 Dimensions (cm) 110 x 40 x 100 Nukor Vollmer CHP Eco face and top grinder Circular saw blades Outer diameter (mm) 80 to 810 Bore diameter (mm) 10 to 220 Blade thickness (mm) up to 8 Tooth pitch (mm) 6 to 120 Grinding path (mm) up to 20 Hook angle (degrees) -30 to +50 Clearance angle (degrees) 5 to 45 Relief-grinding (mm) up to 30 Bevel grinding Tooth top (degrees) up to 45 Tooth face (degrees) up to 15 Tooth height difference (mm) up to 3 Grinding wheels Outer diameter (mm) up to 125 Bore diameter (mm) 32 Grinding speed (mm/s) 0.5 to 15 Working speed (teeth/min) up to 20 teeth Peripheral speed (m/s) 27 Nukor Vollmer CHD 270 face and top grinding machine Circular saw blades Outer diameter CHD 270 (mm) 80 to 840 with robot (mm) 100 to 630 or 200 to 840 Bore diameter (mm) from 10 with robot (mm) 10 to 180 Blade thickness (mm) up to 14 with robot (mm) up to 5 Tooth pitch (mm) 6 to 120 Grinding paths (carbide lengths) Face machining with grinding wheel (mm) 200 Ø 20 Top machining with grinding wheel (mm) 125 Ø 15 Relief grinding on tooth top 0 to 20 bevel grinding (mm) to 45 bevel grinding (mm) 30 Hollow grinding with pencil 6 mm Ø 15 Hook angle -35 to 40 Hook angle at hollow face -10 to 25 Clearance angle 5 to 45 Bevel grinding angle At tooth top up to 60 At tooth face up to 30 At negative tooth face up to 30 Tooth height difference any Grinding wheels Tooth face Outer diameter(mm) 200 Bore diameter (mm0 32 Peripheral speed (adjustable) (m/s) 45 Tooth top Outer diameter (mm) 125 Bore diameter (mm) 32 Peripheral speed (adjustable) (m/s) 27 Chip breaker, Oertli wheel (mm Ø) up to 50 Grinding speed (mm/s) up to
11 machines for tct saws face and top grinders (continued) Iseli BK2 automatic sharpener for carbide and stellite tipped circular saw blades Tooth pitch (mm) 10 to 100 Tooth shape all common Front face rake angle (degrees) -10 to + 35 Clearance angle (degrees) 0 to 30 Tooth face straight grinding only Bevel grinding tooth back (degrees) 0 to 25 Raker and finishing tooth Tooth height difference continuous (mm) 0 to 1,0 Chamfering (degrees) 0 to 45 Grinding-wheels Outside diameter (mm) 200 to 250 Bore diameter (mm) 32 Circular saw Blade diameter (mm) 180 to Blade thickness (mm) up to 6 Blade bore-diameter (mm) 22 to 210 Iseli A5-2 automatic circular saw sharpener Machine for dry grinding: Circular saw (mm) 250 to Machine for dry grinding with base frame: Circular saws (mm) 250 to Machine for wet grinding with fully closed protection hood: Circular saws (mm) 250 to Bore dia (mm) 22 to 210 Tooth pitch (mm) 5 to 100 Tooth height (mm) max 40 Tooth shape: pointed tooth, hypoid tooth, rake tooth Grinding methods: Straight Bevel Raker and finished grinding, grinding tooth with tooth height differnce Standard machine Front face rake angle (degrees) 10 to 30 Clearance angle tooth back (degrees) 10 to 20 Bevel grinding tooth face (degrees) 0 to 15 Bevel grinding tooth back (degrees) 0 to 8 Universal machine Front face rake angle (degrees) 10 to 30 Clearance angle tooth back (degrees) 10 to 20 Tooth face straight grinding only Bevel grinding tooth back (degrees) 0 to 15 Raker- and finishing tooth infinitely variable height adjustment (mm) 0,1 to 0,6 Chamfering (degrees) 0 to 45 Grinding wheel diameter (mm) 175 to 250 Grinding wheel bore (mm) 25 machines for tct saws relieving of saw body Vollmer AS 810 Automatic machine for the relief grinding of carbide-tipped circular saw blade bodies Circular saw blades Outside diameter (mm) 100 to 810 Blade thickness (mm) to 12 Bore diameter (mm) from 6 Tooth pitch (mm) 7 to 100 Bevel angle (degrees) straight or 15 alternating Radial clearance angle (degrees) 10 to 25 Grinding wheel outside diameter (mm) to 150 Operating speed (teeth/min) to 25 Delivery output, coolant pump (l/min) 50 Connected load (kw) approx 2,2 Weight (kg) approx. 550 machines for tct saws side grinding UT.MA AF Series ITALY AF 801 maximum diameter (mm) 800 AF 1200 maximum diameter (mm) Maximum plate thickness (mm) 20 Hook angles -15 to 30 Tangential clearance 0 to 6 Tooth pitch (mm) 6 to 130 Grinding motor power (kw) 3,0 Pneumatic requirement (kg) AF approx Mass (kg) AF approx AF x 150 x 180 cm Dimensions (cm) AF x 150 x 190 Options available on request. CIT Meccanica Zika 600 side grinder ITALY Circular saw diameter (mm) 125 to Tangential clearance angle 0 to 5 Tooth pitch (mm) 6 to 130 Motor power (kw) 0,26 Mass (kg) 100 Options available on request. Manual side grinding of carbide tipped circular saw blades. Vollmer CHHF Machine for the repair of carbide-tipped circular saw blades Circular saw blades Outside diameter (mm) 80 to 700 Bore diameter (mm) 20 to 105 Tooth pitch (mm) from 8 Hook angle (degrees) to 30 Radial clearance angle (degrees) -7 to +3 Tangential clearance angle (degrees) to 5 Connected load (kw) approx. 0,52 Weight (kg) approx. 85 Dimensions (cm) 70 x 50 x
12 machines for tct saws side grinding (continued) Vollmer CHF Eco Circular saw blade outside diameter (mm) 80 to 460 Bore diameter (mm) 10 to 105 Blade thickness (mm) to 8 Tooth pitch (CHF 100) (mm) 8 to 40 Tooth pitch (CHF 110) (mm) 6 to 120 Grinding path (mm) to 15 Rake angle (degrees) -15 to +25 Radial clearance angle (degrees) -4 to +6 Radial clearance angle, one sided (degrees) to -8 Tangential clearance angle (degrees) to +6 Grinding wheel outside diameter (mm) 80 to 125 Grinding speed (mm/s) 0,5 to 15 Working speed (CHF 100) (teeth/min) to 25 Working speed (CHF 110) (teeth/min) to 12 Connected load (VA) Delivery output, coolant pump (l/min) 50 Weight (kg) approx Vollmer FS 2A Automatic side grinder for machining carbide-tipped circular saw blades Circular saw blades Outside diameter (for version without full enclosure) (mm) 100 to 810 (for version with full enclosure) (mm) 100 to 650 Bore diameter (mm) from 6 Tooth pitch (mm) from 6 Blade thickness (mm) from 5 Rake angle (degrees) 0 to 30 Radial clearance angle (degrees) -3 to +5 Tangential clearance angle (degrees) 0 to 3 Grinding wheel outside diameter (mm) 80 to 100 Delivery output, coolant pump (l/min 50 Coolant tank capacity (litres) approx. 60 Total connected load (kw) approx. 2,6 Weight (kg) approx. 630 Nukor Vollmer CAF 100 side grinder Band saw blades Blade width (mm) 120 to 360 (option: narrower band saw blades on request) Blade length with central mounting device (m) 5,50 to 11 with stands (m) up to 18 Blade thickness (mm) 0,6 to 2,8 Tooth pitch (mm) 8 to 110 Tooth height (mm) 8 to 40 Hook angle (degrees) 0 to 40 Radial angle (degrees) 0 to 7 Tangential angle (degrees) 0 to 7 Grinding wheels Outer diameter (mm) 100 (125;75) Working speed (T/min) up to 16 Connected load kva/kw 5,5/4,6 Weight (kg) approx Forest
13 machines for tct saws side grinding (continued) Iseli EBW side grinder Two grinding motors Tooth pitch range (mm) Front face rake angle range (degrees) 0-35 Clearance angle range (degrees) 0-20 Flank clearance angle range face (degrees) 0-7 Flank clearance angle range back (degrees) 0-7 Feed speed (teeth/min) 12 or 24 Grinding wheel cup form Outer diameter (mm) 100 Bore diameter (mm) 20 Grinding spindle speed (rpm) Blade machining ranges: log band saw blades: Blade length (mm) from Blade width range (mm) Blade thickness (mm) from 0,8 Circular saw blades: blade diameter range (mm) standard special order up to Blade thickness range (mm) up to 6 Bore diameter range (mm) Gang saw blades: Toothed length range (mm) up to Blade width range (mm) Blade thickness range (mm) from 0,8 Iseli EM-2 side grinder Tooth shapes ground: all common shapes Tooth pitch range (mm) 15 to 125 Front face rake angle range (degrees) 0 to 35 Clearance angle range (degrees) 0 to 20 Flank clearance angle range Face (degrees) 0 to 7 Flank clearance angle range Back (degrees) 0 to 7 Maximum feed speed 10 teeth/minute achieved by adjustment of grinding speed Grinding spindle speed (rpm) Blade machining ranges Log band saw blades Blade length (mm) from Blade width range (mm) 50 to 350 Blade thickness (mm) from 0,8 Circular saw blades Blade diameter range (mm) Normal 180 to 800 Blade diameter range (mm) Special order up to Blade thickness range (mm) up to 6 Bore diameter range (mm) 22 to 210 Frame saw blades Toothed length range (mm) up to Blade width range (mm) 75 to 180 Blade thickness range (mm) from 0,8 Iseli EM3 side grinder Tooth pitch (mm) Flank clearance angle face (degrees) 0-7 Flank clearance angle back (degrees) 0-7 Maximum feed speed (teeth/min) 15 Band saws: Blade length (mm) from Blade width (mm) Blade thickness (mm) from 0,8 Circular saws: Blade diameter (mm) Blade thickness (mm) up to 6 Bore diameter (mm) Frame saws: Toothed length (mm) up to Blade width (mm) Subject to alteration in design Machines for TCT saws underface and top grinder UT.MA AP series ITALY AF 800 maximum diameter (mm) 800 Maximum plate thickness (mm) 20 Hook angles -15 to 40 Tooth pitch (mm) up to 130 Grinding motor power (kw) 0,75 Mass (kg) 470 approx Dimensions (cm) 130 x 130 x 75 Hydraulic saw blade clamping. Automatic tooth pitch set up. Options available on request. AUSTRO saw setting machines and tools Weinig precision setting gauge for planer knives A precision setting gauge for planing knives is required for top precision It has an attachment for setting profile cutting knives without corrugated backs and is easy to handle. Diameter and length of the tool are simply set on the scale. Hard metal reinforced, therefore free of wear. CMC group Osama AF/S-50 sharpening & setting machine for band & circular saw blades italy Max band blade sharpening width (m/m) 100 Diameter of the circular blades (m/m) 520 Pitch (m/m) 35 Sharpening teeth speed per minute (N.-Zähne/min) 60 Setting teeth speed per minute (N.-Zähne/min) 80 Grinding wheel speed turns/minute (N.-U/min) Max. diameter of the grinding wheel (m/m) 150 Motor power (hp-ps) 0,25 Weight machine AF/S 50 (kg) 80 Weight machine AF 50 (kg) 65 Overall dimensions (m/m) 500 x 600 x
14 First cut saw setting machines and tools (continued) Dinasaw Bandsaw Setter AUSTRALIA Description This machine allows you to fully optimise the performance of your bandsaw blades either in the field or workshop. Specifications 350 teeth per minute Blades up to 55 mm (2 1/8 ) wide saw specialist Sawsetting machines & tools rsa Setter suitable for various tooth pitch of bandsaws and widths from 20 mm to 130 mm First cut Saw sharpening machines Dinasaw Sharpening Machine AUSTRALIA Description Dinasaw allows you to improve your saw s cutting efficiency by optimising tip angles. Better tooth penetration and chip removal means blades cut faster, more accurately and stay sharp longer. Specifications Fully portable 12 or 220 volts asax saw sharpening machinery bandsaw blades Viscat-Fulgor AM-70/N bandsaw sharpening and setting machine italy AM 70/N Width of bandsaw blade (min/max) Thickness min. (mm) 0,5 Diameter of circular blades (mm) Sharpening pitch (mm) 5-35 Sharpening speed (teeth) (mm) 65/min Setting speed (tooth) (mm) /min Kind of setting A B Motor power (Hp) n 3 x 0,25 Diameter of emery weels (mm) 152 x 20 x 6 Packing dimensions (cm) 160 x 90 x 70 Weight (net/gross) (kg) 90/135 CIT Meccanica RTB bandsaw sharpner ITALY Bandsaw width: (mm) 40 to 260 Tooth pitch (mm) 10 to 50 Clearance angle 0 to 35 Sharpening speed (teeth/min) 15 to 45 Motor power (kw) 0,55 Weight (kg) 350 approx Options available on request. Horizontal bandsaw sharpening machine. High quality, durable machine. Cast iron machine frame and parts. CIT Meccanica Master bandsaw sharpner ITALY Bandsaw width: (mm) 6 to 50 Tooth pitch (mm) 2 to 25,4 Clearance angle 0 to 15 Sharpening speed (teeth/min) 75 to 105 Motor power (kw) 0,18 to 0,27 Weight (kg) 100 to 160 approx Options available on request. Vertical bandsaw sharpening machine. High quality, durable machine. Cast iron machine frame and parts. Automatic setting attachment optional. 430
15 saw sharpening machinery bandsaw blades (continued) CIT Meccanica Uranina bandsaw sharpner ITALY Bandsaw width: (mm) 10 to 100 Tooth pitch (mm) 2 to 40 Clearance angle 0 to 15 Sharpening speed (teeth/min) 55 Motor power (kw) 0,24 Weight (kg) 100 to 180 approx Options available on request. Horizontal bandsaw sharpening machine. High quality, durable machine. Cast iron machine frame and parts. multisaw Katana side grinder rsa Face clearance angle (degrees) 3 to 12 Back clearance angle (degrees) 2-9 Highly accurate wet grinding machine, that creates the optimal side clearance on saw blades Saw blade width (mm) 70 to 250 Saw blade length (m) 4,8 to 11 Saw blade types Band, frame, circular Tooth pitch (mm) 20 to 80 Tooth height (mm) 6 to 30 multisaw Katana profile grinder rsa Hook angle (degrees) 5 to 35 Cam or Servo driven wet grinding machine, that shapes and sharpens the profile of saw blades Saw blade width (mm) 70 to 250 Saw blade length (m) 4,8 to 11 Saw blade types Band, frame, circular Tooth pitch (mm) 20 to 80 Tooth height (mm) 6 to 30 Nukor Vollmer CA 100 bandsaw grinder Band saw blades Blade width (mm) 120 to 360 (option: narrower band saw blades on request) Blade length with central mounting (m) 5,50 to 11 with stands (m) up to 18 Blade thickness (mm) 0,6 to 2,8 Tooth pitch (mm) 8 to 110 Tooth height (mm) 8 to 40 Hook angle (degrees) 0 to 40 Grinding wheels Outer diameter (mm) up to 350 Working speed (T/min) 10, 20, 30 Connected load (kva/kw) 4,8 to 5,8/4,0 to 4,8 (according to model) Weight (kg) approx Vollmer CA 200 Bandsaw blade grinder Blade width (mm) 70 to 270 Blade thickness (mm) to 2,8 Tooth pitch (mm) 20 to 120 Tooth height (mm) to 40 Hook angle (degrees) 0 to 40 Saw blade peripheral speed (m/s) 35 to 63 Working speed (teeth/min) 5 to 30 Connected load (kw) approx. 3,9 Weight (kg) Vollmer CA 350 High-performance, 4 CNC-axis-controlled sharpening machine. Its high grinding output and accuracy is due in part to its high structural rigidity. The excellent front access to the maintenance elements and separation between machine and working area make service and maintenance jobs altogether quicker and easier. Precision is enhanced by large grinding wheel diameters up to 350 mm, a powerful drive motor and an automatic dressing facility. A new pawl feed system consisting of a drag pawl or sideways in-and-out action guarantees optimal precision. Top quality standards are also achieved in other details such as the rigid-style blade clamp. The CA 350 can also be combined with the side-grinding machine CBF 310 for a highly economic way of machining saw blades in one operation. 431
16 saw sharpening machinery bandsaw blades (continued) Vollmer Cana/e Automatic sharpener for circular & bandsaw blades Grinding wheel dia. (mm) 250 Circular saws dia. (mm) from on demand (mm) up to dia. Band saws (mm) of any length and a width from 60 to 260 Tooth pitch (mm) from Tooth depth (mm) up to 40 Blade thickness (mm) up to 0-6 Bevel grinding (degrees) 5, 10, 15, 20 on demand (degrees) up to 30 Operating speed (teeth/min) 30, or infinitely variable (teeth/min) from 25 to 75 Hook angle (degrees) from -10 to +30 Connected load (kw) about 1,5 Net weight (kg) about 414 Vollmer Liliput Automatic sharpening machine for circular and bandsaw blades Circular saw blade OD (mm) 60 to 650 Band saw blade width (mm) 5 to 70 Tooth pitch (mm) 3 to 35 on request up to 53 Tooth height 1 to 20 Working speed standard special version band saws circular saws Liliput Senior 48/80 48/105 28/48 Liliput S175 40/70 28/70 28/48 Tooth shape cams 2 standard cams straight/hooked tooth standard special version band saws Other tooth shapes on request Tooth pitch (mm) 3 to 35 Grinding wheels Diameter (mm) 175 Bore (mm) 51 Weight Liliput Senior, S 175 (kg) 140 with full enclosure (kg) 160 circular saws Iseli BC1 for wet grinding of band and circular saw blades Carborundum grinding wheel Diameter (mm) 300 Bore diameter (mm) 25 / 32 Width (mm) 8 / 10 / 12 CBN grinding wheel Diameter (mm) 250 Bore diameter (mm) 25 / 32 Width (mm) 6 / 10 Tooth shapes individually by choice Tooth pitch (mm) Tooth height (mm) 5-20 Front rake angle (degrees) 0-35 Blade width (mm) Blade length (mm) Circular saw blades (mm) ø Feeding speed with frequency converter (teeth/min) Peripherical speed of grinding wheel with frequency converter (m/sec) Connected load (kw) approx. 3,0 Compressed air supply (bar) 6 Weight of machine: without saw blade supports (kg) with saw blade supports (kg) Height of machine (cm) 180 Iseli BS5 automatic sharpening machine Carborundum grinding wheel Diameter (mm) 300 Bore diameter (mm) 32 Width (mm) 8 / 10 / 12 CBN grinding wheel Diameter (mm) 250 Bore diameter (mm) 25 / 32 Width (mm) 6 / 10 Single tooth shape cam or a bank of 3 cams Tooth pitch (mm) Tooth height (mm) 6-20 Front rake angle (degrees) 5-35 Blade width (mm) Blade length (mm) Feeding speed with frequency converter (teeth/min) Peripherical speed of grinding wheel (m/sec) 35 with frequency converter (m/sec) Connected load (kw) approx. 3,0 Compressed air supply (bar) 6 Weight of machine: without carrousel (kg) 980 with carrousel (kg) Height of machine (cm) 170 Dimensions of packing (m 3 ca) 4 Iseli BT6 bandsaw sharpener Band saws width (mm) up to 360 Corundum wheel (mm) 300/10 x 32 1 Tooth shape cam on choice Frequency converter for feed speed Central height adjustment Corundum Grinding-wheel Diameter (mm) 300 Bore (mm) 32 Width (mm) 10 Tooth shapes on choice single or in package Tooth pitch (mm) 25 to 60 Tooth height (mm) 6 to 20 Front rake angle (degrees) 10 to 35 Blade width (mm) 60 to 360 Blade length (m) 6 to 14 Feed with frequency converter (teeth/min) Grinding wheel spindle (t/mn) Height of the machine (cm) 190 Special execution on request Iseli B5-3 bandsaw sharpener Blade width (mm) 80 to 400mm Blade length (m) 5,6 to 14 meters Tooth pitch (mm) 6 to 75mm (continuous adjustable) Tooth height (mm) 5 to 35mm Front rake angle (degrees) 5 to 35 Feeding speed (teeth/min) 16 or 32 with frequency converter (teeth/min) 5 to 40teeth/min Tooth shape selectively Grinding wheel outside diameter 250mm bore diameter (mm) 25 thickness (mm) 4 to 14 Peripherical speed (m/sec) 35 with frequency converter (m/sec) 25 to 60 Connected load (kw) 2,2 Compressed air supply (bar) 6 b Dimension of packing (cm) 210/180 x 180 Weight (kg) net 800, gross
17 saw sharpening machinery bandsaw blades (continued) Sharpens bandsaws 22 mm 60 mm wide Robust industrial quality Tooth Counter Automatic stop always in the top position 200 mm diameter CBN grinding wheel NBS Thin Kerf rsa Bandsaw tooth setter rsa Dual tooth setter for bandsaws 15 mm to 130 mm wide Tooth pitch 8 mm to 30 mm Thickness upto 1.3 mm saw sharpening machinery bandsaw blades Iseli SBW automatic bandsaw sharpener Grinding wheel diameter (mm) 250 bore 25 Corundum grinding wheel diameter (mm) 250 bore 25 Blade widths (mm) 60 to 360 Blade lengths (mm) to Feed selectively from the fight or from the left side Tooth shapes single or piled up Tooth pitch (mm) 25 to 60 Tooth height (mm) 6 to 20 Front rake angle (degrees) 10 to 35 Variable feeding speed (teeth/min) 12 to 24 Grinding wheel spindle (rpm) saw specialist saw sharpening machinery bandsaws NBS Saw sharpening machinery bandsaws rsa Bandsaw sharpening machine. Will sharpen band saws with 22 mm tooth pitch from 22 mm wide to 75 mm wide using CBN technology multisaw saw sharpening machinery framesaws Katana profile grinder rsa Hook angle (degrees) 5 to 35 Cam or Servo driven wet grinding machine, that shapes and sharpens the profile of saw blades Saw blade width (mm) 70 to 250 Saw blade length (m) 4,8 to 11 Saw blade types Band, frame, circular Tooth pitch (mm) 20 to 80 Tooth height (mm) 6 to 30 multisaw Katana side grinder rsa Face clearance angle (degrees) 3 to 12 Back clearance angle (degrees) 2-9 Highly accurate wet grinding machine, that creates the optimal side clearance on saw blades Saw blade width (mm) 70 to 250 Saw blade length (m) 4,8 to 11 Saw blade types Band, frame, circular Tooth pitch (mm) 20 to 80 Tooth height (mm) 6 to
18 saw sharpening machinery framesaws (continued) Iseli GS1 automatic framesaw sharpeners Corundum grinding wheel Diameter (mm) 300 Bore diameter (mm) 32 Width (mm) 8/10/12 Tooth shapes of choice: Pointed tooth, curved tooth, hooked tooth Tooth pitch (mm) 18 to 35 Tooth height (mm) 6 to 30 Front rake angle (degrees) 5 to 25 Blade width (mm) 60 to 160 Blade length (mm) up to Feeding speed with frequency converter (teeth/min) 10 to 40 side dressing and equalising machines Vollmer CBF 300 Automatic side grinder for stellite-tipped bandsaw blades Blade width (mm) 60 to 420 Blade thickness (mm) 0,9 to 3 Tooth pitch (mm) 6 to 100 Clearance angle in feed direction (degrees) to 7 in cutting direction (degrees) to 7 Circular saw outside dia. (mm) 200 to 900 stellite tipping machines Grinding wheels outside dia. (mm) 75 to 125 Working speed (teeth/min) to 20 Delivery output, coolant (l/min) 40 Connected load (kw) approx. 3,6 Weight with enclosure (kg) approx 890 multisaw Katana Stellite tipper Automated welding and annealing machine, that deposits Stellite tips onto saw blades Saw blade width (mm) 70 to 250 Saw blade length (m) 4,8 to 11 Saw blade types Band, frame, circular Tooth pitch (mm) 20 to 80 Tooth height (mm) 6 to 30 Vollmer GPA 200 automatic CNC stellite tipping machine rsa Bandsaw blades Blade width (mm ) 120 to 360 (option: narrower band saw blades on request) Blade length - with central mounting device (m) 6 to 11 - with stands up to (m) 18 Tooth pitch 10 to (mm) 100 Hook angle (degrees) 10 to 40 Circular saw blades Outer diameter (mm) 220 to 900 Bore diameter (mm) 18 to 110 Gang saw blades Blade width (mm) 80 to 200 Tooth pitch (mm) 10 to 100 Hook angle (degrees) 10 to 40 Toothing length (mm) up to Iseli SAA fully automatic stellite tipping machine Blade thickness (mm) 0,8-3,6 Tooth pitch (mm) Tooth height (mm) 5-40 Front rake angle (degrees) Band saw blades: Blade width (mm) Blade length (mm) Narrow band saws (mm) Circular saw blades: Diameter (mm) Bore diameter (mm) Gang saw blades: Blade width (mm) Blade length (mm) unlimited Working speed (teeth/min) max 8 Round stellite (mm) ø 3,2 / 4,0 / 5,0 / 6,4 Performed stellite (mm) T 2,5 / 3,0 / 3,5 / 4,0 4,5 / 5,0 / 5,5 / 6,0 / 6,5 Cutting wheel (mm) 115 / 1 x 22 Iseli SAM manual stellite tipping machine Blade thickness (mm) 0,8 to 0,4 Tooth pitch (mm) 13 to 115 Tooth height (mm) 5 to 40 Front rake angle (degrees) 10 to 30 Band saw blades Blade width (mm) 80 to 300 Blade length (mm) from Narrow band saws (mm) 25 to 80 Circular saw blades Diameter (mm) 250 to Bore diameter (mm) 22 to 210 Gang saw blades Blade width (mm) 80 to 160 Blade length unlimited Working speed (teeth/min) up to 12 Round stellite (mm) 0 3,2/4,0/5,0/6,4/8,0 Preformed stellite (Prism) (mm) P5,0 / P6,5 Cutting wheel (mm) 115/1x22 434
19 stellite tipping machines (continued) Iseli SH-1 semi-automatic machine for stellite tipping Circular saw blades: Standard range (mm) Blade thickness range (mm) 3,6 Log band saw blades: Blade length range (mm) from Blade width range (mm) Blade thickness range (mm) from 0,9 Gang saw blades: Toothed length range (mm) up to Blade width range (mm) Blade thickness range (mm) 1,5-2,5 Tooth face (mm) min 6 of height Tooth pitch range (mm) Tooth face angle range (degrees) Blade thickness range (mm) 0,9-3,6 Length of stellite rod (mm) max Preshaped stellite sizes (mm) 3,0 / 3,4 / 3,8 4,4 / 4,8 / 5,8 Round stellite sizes (mm) 3,2 / 4,0 / 5,0 / 6,4 Cutting-off wheel (mm) D 115 x 22 x 1 Gas for annealing propane/camping gas swaging machines Swaging and shaping machines Vollmer POR por 40U POR 41U POR 46U POR 48U Swaging bolt dia. (mm) 9,5 11 9,5 11 Anvil adjustment range ( ) 0 to 40 0 to 40 0 to 40 0 to 40 Blade thickness (mm) 0,9 to 1,4 1,2 to 2,1 0,9 to 1,4 1,2 to 2,1 Tooth height (mm) from 10 from 10 from 10 from 10 Tooth pitch (mm) from 35 from 35 from 35 from 35 Blade width any any any any Automatic lubrication of the tooth during swaging optional standard optional standard por 40U POR 41U POR 46U POR 48U Swaging and setting with two machines Swaging and setting with one machine Compressed air connection 7,5 bar 7,5 bar 7,5 bar 7,5 bar Compressed air volume, l/min (min) Iseli STA automatic swager for bandsaw and framesaw blades Band saw blades: Length (mm) to Width (mm) 60 to 300 Frame saw blades Width (mm) 60 to 160 Toothing length (mm) up to Blade thickness (mm) 0,8 to 3 Tooth pitch (mm) 18 to 60 Tooth height (mm) from 10 Clearance angle (degrees) 5 to 28 Rake angle (degrees) 5 to 35 Swage dies (mm) 10,12,14 Shaping fences-clearance angles (degrees) 5 oder 8 Feeding speed about 8 swaged and shaped teeth a minute tensioning and levelling machines Mumtec PSR automatic leveling and tensioning GERMANY Diameters from 250 mm to mm. Blades thickness from 1 mm to 20 mm. Turnable tools. Laser measurement system. Fully automatic. Vollmer RC100 The benching centre for automatic leveling, tensioning and straightening of bandsaw blades Bandsaws Blade width (mm) 70 to 420 Blade thickness (mm) 0,8 to 2,8 Blade length (m) to 15 Bandsaw speed (m/min) 5 to 27 Total connected load (kw) approx. 2,4 Weight (kg) approx Nukor Vollmer RB/RW 200 rolling bench Band saw blades Blade width (mm) up to 400 Blade length* (m) 8,5 tp 11,5 (*other lengths on enquiry) Gang saw blades Blade width (mm) up to 200 Toothing length (mm) up to Anvil plate (example) Length (mm) Width (mm) 320 Weight (kg) 245 Roller unit Adjusting range (mm) 390 Rolling speed (m/min) 5 to 16 Connected load (kva/kw) 1,4/1,2 Weight (kg) (if using the above anvil plate) approx
20 tensioning and levelling machines (continued) Iseli Mecomat 391/492 automatic leveling machine Electric supply: Standard voltage (V) 380, 3 phase, 50 cycle Different voltage (V) 440/480, 3 phase, 60 cycle Amp. load (amps) max 6 Air pressure required (bars) 5 Normal air pressure (bars) 2,5-3 Blade speed (m/min) 10 Blade width (mm) 50 to 300 Blade thickness (gauge) (mm) 0,8-2,0 Blade length (mm) Iseli RZ1 leveling and tensioning centre Blade width (mm) more than 360 on request Blade thickness (mm) 0,8-2,0 Blade lengths (mm) Deviation roller path for short saw blades Deviation roller path for saw blades on choice Working speed (m/min) 15 Connected load (kw) 4,2, 6 amp Compressed air supply (bar) 6 asax Table of geometric control tool measuring stands Frezite 719 table of geometric control portugal AUSTRO Weinig Opticontrol tool measuring system 1. The Opticontrol shows you the current exact dimensions of your control 2. You know the dimensions of your workpiece 3. Add the dimension of the finished workpiece to those of the tooling and you have the setting values 4. You set the machine by adjusting the setting values on a digital display. Now you can already start machining. Even the first workpiece will be correct AUSTRO Weinig precision measuring device for planing and moulding heads With this measuring device you determine two essential parameters for high precision: tool radius and profile depth. It has the traditional Weinig precision and is easy and safe to handle. 436
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