Assembly Instructions. DucoGrille Classic 130HP 06/04/16

Transcription

1 Assembly Instructions DucoGrille Classic 130HP 06/04/16

2 DucoGrille Classic 130HP N fitting frame without flange Version: 06_04_2016 G fitting frame with flange Product presentation Mesh not shown 2

3 DucoGrille Classic 130HP Cross-section Mesh not shown. N-frame: overall dimensions = width x heigth 3

4 DucoGrille Classic 130HP Parameters Width: minimum 250mm, maximum 6000mm Heigth: minimum 250mm, maximum 6000mm Mesh:insect-resistant 2.3x2.3mm vermin-resistant 6x6mm bird-resistant 20x20mm Frame: Fitting frame without flange (N) or fitting frame with flange (G) Colour: RAL colour of choise or anodised. 4

5 DucoGrille Classic 130HP Exploded View Mesh not shown 5

6 Components list Frame section G Number: P Angle bracket flat Number: G Frame section N Number:T Bracing section 42/12 Number: P Angle bracket, small Number: G Connecting piece 45/45/2: Number: P

7 Components list Louvre holder 50HP Number:G L- section 90x40x1,5 Number: P End-piece for louvre holders Number:G Aluminium blind rivet D4x12 Number: G HP louvre Number: P Self-drilling screw 3.5x13mm stainless steel Number:G

8 Components list Large fixing dowel (set of4) Number:G Stainless steel bird-mesh 20x20mm Number:G Stainless steel insect-mesh 2,3x2,3mm Number:G Round cord, 3,6mm dia. Number: G Stainless steel vermin-mesh 6x6mm Number: G Angle bracket, large Number:G

9 Components list Saw jig G130HP Number: K Angle bracket 44 Number: G Angle bracket 46 Number: G

10 Preparation This instruction will explain how to assemble a G 130HP (flanged) frame, it also applies to the construction of a N 130HP (flush-mounted) frame. The Assembly for an N-frame (flush-mounted) is identical to that of a G-frame with the exception of the following 2 actions: G - Frame N - Frame 1. Section N Frame(T ) is obtained by cutting the flange lengthwise off section P (G frame). (See drawing T ) 2. Flat angle brackets (G ) are not used. See below: Assembly step mm 10

11 Assembly - Step 1: Generate the parts and cutting list with the calculation program - Step 2: Collect the components required. -Step 3: Have all parts pre-painted. Please note: mounting holes have to be made in the short lip of the L-section so it can be hung up correctly in the paint shop, no mounting holes may be placed in the longer lip. -Step 4: Cut sections according to the required dimensions. Pay attention to the mittre cuts. Use sawing jig K

12 Assembly - Step 5: Take the frame section (P or T152320) that is to be used at the bottom. Drill drain holes as shown on the right. Use a 4mm bit and make sure that only one wall is pierced. Drill a hole approximately 20mm from each end. If the section is longer than 300mm, extra holes have to be drilled making sure that there is no more than 300mm space between 2 successive holes. 12

13 Assembly - Step 6: Assemble the 4 frame sections using: Large angle brackets (G ) Small angle brackets (G ). Flat angle brackets (G ) are also needed for G flange frames. - Step 7: Secure the framework using a belt until there are no more visible openings in the corners. 13

14 Assembly - Step 8: Use four angle brackets 46 (G ). Place the angle brackets 46 on the four corresponding corners. First pre-drill with a bit of 4mm. - Use the outer holes to drill. Than rivet the angle brackets. - Step 9: Release the belt. Take two angle brackets 44 (G ) Place the angle brackets 44 on the bottom frame, positioning them with the holes als close as possible to the flanges. First pre-drill with a bit of 4mm. Rivet the whole. 14

15 Assembly -Step 10: Screw a end-piece louvre holder (G ) into the left and right bottom corner using a selfdrilling round head screw 3.5x13 (G ). Make sure that the bottom of the end-piece is placed on the same heigth as the horizontal frame. Thus ensuring it is automaticaly placed at the correct distance, namely 49mm from the bottom surface. 49mm 15

16 Assembly - Step 11: Position the 50HP louvre holders (G ) above the end-piece. Doing so be aware that the louvre holders are placed upside down compared to a 50HP assembly. Fill the left and right-hand sides with louvre holders and place them all well on each other. -Step 12: If there s enough room at the top: screw an extra end-piece holder (G ) on there. If, after stacking the louvre holders, there isn t enough room left to place an extra end-piece, the last louvre holder has to be secured by driving a self-drilling screw 3.5 x 13 mm through it. 16

17 Assembly - Step 13: When width and/or heigth exceed 800mm, intermediate bracing has to be placed. When both width and heigth exceed 800mm, as well horizontal as vertical bracing is needed. Vertical bracing is placed over the full heigth while horizontale bracing is placed in between them. Take the vertical bracing sections (42/12 support section P ) and fit a louvre holder end-piece in them followed by a full row of 50HP louvre holders. The end-piece has to be placed in line with the bottom of the support section and screwed on. = Use T-shaped connecting pieces (P ) to fasten the support sections to the frame and to one another using self-drilling screws 3.5x13 (G ). 17

18 Assembly - Step 14: Take the 130HP louvres (P ) and click them securely onto the louvre holders. Start from the bottom and work upwards. Once the louvre is set to hang horizontally centred there will be a clearance of 2.5mm between the louvres and the frame section on either side. -Step 15: Take a L section 90x40x1.5 (P ) and cut it to the length shown in the calculation file. 18

19 Assembly - Step 16: Place the L-section (P ) above the top louvre in the frame. Fasten it with rivets every 800mm, with a minimum of 3 fixing points. Drilling and fastening positions as shown below. 19

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