Concepts and Performance

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Melvyn Barton
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1 Technologie Concepts and Performance Boring Turning Milling

2 2 Our Philosophy Talk to us about your production requirements. Discuss specification, performance, tolerance requirements and speed. Detail your expectations regarding output and efficiency. Listening is our strength. We sell proven technological solutions rather than products from a catalogue. With our large range of machining technology, we have your specific production requirements in mind rather than our own machine range. Co-engineering means working closely together wih you our customer. This starts at the planning phase. Machine building starts in the mind. Your success is important for our future. Only when you have a good return-on-investment, can we both have a place in tomorrow s market. Our performance takes you a step ahead. Listening is our strength. Machine building starts in the mind. Our concepts take you further. Complete Machining Boring Rough Boring Twin head Boring Semi Finish boring Finish boring Drilling Solid drilling Core drilling Gun drilling Reaming Tapping Multi spindle drilling Milling Face Milling End milling Side and face milling Circular milling Rough milling Semi Finish milling Finish milling Turning Internal / External turning

3 Our Competence For decades DS Technologie products have been employed on many different applications world-wide. We have developed a level of know-how which is»state of the art«in many areas.

Vertical Machining Centers VCE, VC, VC-V This is true for important industry sectors such as: Transportation From automobiles to railways Aerospace From landing gear to airframe structures Energy

3 3 Our Competence For decades DS Technologie products have been employed on many different applications world-wide. We have developed a level of know-how which is»state of the art«in many areas. DS Technologie machine tools are used to solve the most demanding machining tasks efficiently and to the highest standards in terms of accuracy. Vertical Machining Centers VCE, VC, VC-V This is true for important industry sectors such as: Transportation From automobiles to railways Aerospace From landing gear to airframe structures Energy From turbine generators to valves and compressors General Engineering From printing press side walls to machine tool structures and our Service support which will not leave you wanting in times of need. We know that down time costs money. Droop +Rein Portal Machining Centers FOGS, T/TF, MODIMILL Horizontal Machining Centers ECOCUT, SOLON, ALPHA DS Aircraft Machining Centers ECOSPEED, Sprint Z3, ECOMILL

4 DS Technologie in Aerospace In applying our know-how, The products of,, and Berthiez have a long

The leading manufacturers in the aerospace industry are our customers and partners.

the highest experience, our goal is to provide requirements and co-operating levels of efficiency,

VCE 2000/140 MC, machining engine cases at the Swedish engine manufacturer Volvo.

4 4 DS Technologie in Aerospace In applying our know-how, The products of,, and Berthiez have a long tradition in the Aircraft and Aerospace industries. The leading manufacturers in the aerospace industry are our customers and partners. production methods and Together we are developing solutions for specific production our customers with the highest experience, our goal is to provide requirements and co-operating levels of efficiency, reliability and in partnership in the quest for profitability. increased efficiency. VCE 2000/140 MC, machining engine cases at the Swedish engine manufacturer Volvo. Machining a booster section of the European Ariane rocket. Berthiez Grinding, turning and milling for the production and repair of aircraft high pressure turbine housings on a RVM 125. All tools and grinding wheels are changed automatically.

5 Portal machining center with 7 controlled axes for the machining of

6 spindle gantry machine for machining landing gears.

are achieved via the Fidia M 30 control.

Acceleration rates of 1 G in all axis with spindle capabilities of

5 5 Portal machining center with 7 controlled axes for the machining of large aircraft landing gear. 6 spindle gantry machine for machining landing gears. The machine has two work areas allowing machining and set-up at the same time. Automatic tool and head change in addition to 22 CNC controlled axes are achieved via the Fidia M 30 control. Aircraft Machining center ECOSPEED with the new innovative patented machining head. Sprint Z3 eliminating the need for slip rings and rotary couplings. Acceleration rates of 1 G in all axis with spindle capabilities of 75/80 kw and 24,000/30,000 rpm provide for high power, high speed 5 axis machining. The high dynamics of the ECOSPEED machine more than meets the requirements for the demanding machining tasks of the aerospace industry. EADS Augsburg Germany are one of the successful users of ECOSPEED.

6 DS Technologie in Power Production and supply of electrical power is the fundamental basis of our industrialised

In this field, we supply to the leading manufacturers throughout the world, high tech solutions to produce a wide

Complete machining (including hard turning) of drill bits on a SOLON 2 DBF / DHT.

The power generation industry demands machine tools capable of heavy metal removal.

As well as fulfilling this criteria, the products of,, and Berthiez have provided many innovative and efficient

6 6 DS Technologie in Power Production and supply of electrical power is the fundamental basis of our industrialised society. In this field, we supply to the leading manufacturers throughout the world, high tech solutions to produce a wide range of components including pumps, valves, electric motors, compressors, turbine generators and many more. Complete machining (including hard turning) of drill bits on a SOLON 2 DBF / DHT. The traditional grinding operation is eliminated by hard turning. 5 axis machining of turbine components. The power generation industry demands machine tools capable of heavy metal removal. high accuracy and first class reliability. As well as fulfilling this criteria, the products of,, and Berthiez have provided many innovative and efficient concepts. This has been achieved in many cases with close co-operation with our customers. The power generation industry is one of our core areas of activity. Complete machining of pump housings for installation in chemical and oil industries with an FMS consisting of 2 ECOCUT 1 Z machining centres. 5-axis machining of turbo-charger components on ECOCUT 1 Z with trunion device, (ABB Baden, Schweiz).

7 7 Industry Machining of large turbine components (Turning of high pressure casing) on a turning machine model Contumat 3 Complete machining of an electric motor housing in 2 set-ups including turning, milling and drilling. A machine configured for turning, milling and drilling of valve blocks.

8 DS Technologie in Automotive I The twentieth century is the century of mobility. Railroad, automotive and shipping ensure this mobility along with aircraft.

The range of application is Our products are in operation enormous and takes in all throughout the world with leading DS Technologie s product range.

8 8 DS Technologie in Automotive I The twentieth century is the century of mobility. Railroad, automotive and shipping ensure this mobility along with aircraft. In all these sectors, DS Technologie machine tools and technologies are applied. The range of application is Our products are in operation enormous and takes in all throughout the world with leading DS Technologie s product range. manufacturers of transport vehicles Typical components produced are, and vehicle components. railway wheels, landing gear, large gear boxes and structures for earth mowing equipment, large diesels engines and die tools for automobile body panels. In all cases, we supply market leading technology which provides our customers with the highest possible levels of productivity. Turning a railway wheel on a machine configured with two heads. The complete machining of earth moving equipment sub-frames on an ECOCUT 2 Z / T 1600 with the feature of automatic angular milling head change (Yichun Eng. China) Machining tractor gearboxes on an FMS comprising of 8 SOLON horizontal machining centres. Customer New Holland Tractor Antwerp, Belgium. Complete machining of crane beams and frames with ECOCUT 2 XZ. Customer, Mannesmann Demag Zweibrücken.

9 ndustry Droop Superior surface finish and accuracy results from the combination of

+ Rein Finish milling the form in die blocks for automotive body panels.

customer Schuler-Werkzeuge GmbH, Göppingen.

A flexible machining centre, equipped with a rotary table of 2200 x 1800 mm.

One of the most interesting features of the machine is the concept of the exentric

9 9 ndustry Droop Superior surface finish and accuracy results from the combination of machine, CNC and tool. + Rein Finish milling the form in die blocks for automotive body panels. Gantry type high speed machining centre with integrated pallet changing system installed in the toolroom at BMW, Dingolfing. FMS considering of two portal machining centers for high speed machining of draw dies for customer Schuler-Werkzeuge GmbH, Göppingen. The new MODIMILL series complements the FOGS series for smaller size. A flexible machining centre, equipped with a rotary table of 2200 x 1800 mm. Also designed for pre- and finish machining. One of the most interesting features of the machine is the concept of the exentric position of the spindle in the head. The head incorporates a gear driven spindle for high torque applications exchangeable with a motor spindle for high speed milling tasks. Pre- and finish machining with the new FOGS series, equipped with a motor spindle of 7500 rpm and 20 kw for pre-machining and a second motor spindle of rpm and 20 kw for finish machining.

10 DS Technologie in General En Leading technology in the general engineering market

The wide range of machine tools and technology available from our products gives DS

allows us to provide the optimum technical solution to fill a Complete machining of

turning, milling and generators on a SOLON 3 horizontal grinding.

Many problems within the Customer, Brook Hansen, Belgium.

10 10 DS Technologie in General En Leading technology in the general engineering market requires machines able to produce the individual components to the highest quality. The wide range of machine tools and technology available from our products gives DS Technologie the ability to provide wide ranging problem solving solutions for the general engineering sector. The widely varying features and strengths of our product brands,,, and Berthiez allows us to provide the optimum technical solution to fill a Complete machining of specific requirement in the field bearing housings for wind powered of boring, turning, milling and generators on a SOLON 3 horizontal grinding. machining centre with rail guided pallet transport system. Many problems within the Customer, Brook Hansen, Belgium. general engineering sector have been solved with DS Technologie products and know-how. Machining a gear box casings with an extended spindle, (W-axis) for access to internal faces. Heavy duty machining with ram-type-boring-mill HEAVYSPEED

Berthiez Turning and boring of tyre molds

11 11 gineering Complete machining of stationary platens for plastic injection molding machines. Complete machining (turning, boring, milling, grinding) for the paper mill industry on a vertical machining center including a traversing table (Y-axis). Complete machining (turning, boring, drilling) of a planetary gear carrier. Berthiez Turning and boring of tyre molds on a TVM 125. All tools and pallets are changed automatically.

12 Maintenance and Repair Full-service Spare part supply Overhaul Service and modernisation Machine installation Operator and Programming Training 12 Partial and general overhaul modernisation The comprehensive package of services available from the DS Technologie service division ensures the highest levels of availability for your production machinery. Specialists at our various service centres ensure that the correct wear and replacement parts are readily available for installation by our service technicians. Preventive maintenance packages are readily available and tailored to meet your specific requirements. Re-built and modernisation of large machines is Machine Service Maintenance Spare Part Supply an area in which we are specialised and many successful projects have already beeen completed. Overhaul Modernisation Programmer + operator training Berthiez Froriep Jungenthal Köllmann MFD Turning Machines Schiess Wanderer Wotan Machines from other manufacturers

General overhaul of Köllmann rotor-slot milling machine 13 Berthiez Froriep Jungenthal Köllmann MFD Turning machines Schiess Wanderer The general overhaul of this

time retrofitted with the latest generation of Bosch CNC control. The machine has a 5-axis capability and the contract also included the overhaul of 4 milling heads.

rotor-slot milling machine, built in 1976, included replacement of the complete electrics, the integration of a central operator station, the addition of modern

Much improved output and reliability resulted from these steps.

New control and more For a Jungenthal vertical turning lathe before A Jungenthal vertical turning lathe at a power generation company in Essen, Germany before and

13 General overhaul of Köllmann rotor-slot milling machine 13 Berthiez Froriep Jungenthal Köllmann MFD Turning machines Schiess Wanderer The general overhaul of this Köllmann Retrofit Wotan Machines from other manufacturers User ABB, Wroclaw An eleven year old FSL portal milling machine received a general overhaul and at the same time retrofitted with the latest generation of Bosch CNC control. The machine has a 5-axis capability and the contract also included the overhaul of 4 milling heads. AC servo motors were retrofitted to the feed drives and the complete hydraulic system was replaced. rotor-slot milling machine, built in 1976, included replacement of the complete electrics, the integration of a central operator station, the addition of modern direct feedback and positioning systems, the complete mechanical overhaul of spindle, drive, milling head, indexing and clamping system etc. Much improved output and reliability resulted from these steps. Complex portal milling machine brought fully up to date User Dasa, Varel The machine was brought back to its as new condition. New control and more For a Jungenthal vertical turning lathe before A Jungenthal vertical turning lathe at a power generation company in Essen, Germany before and after modernisation and overhaul. The overhaul included the the retrofitting of an automatic toolchanger providing shorter toolchange times, greater efficiency and naturally an improvement in the ease of operation. Safety around the machine was increased by the introduction of a working area enclosure. The complete overhaul lead to improved accuracy and productivity of the machine. after User EGT, Essen

14 Technologie Headquarters: DS Technologie Werkzeugmaschinenbau GmbH Hugo-Junkers-Straße D Mönchengladbach-Rheydt Tel. +49/2166 / Fax +49/2166 / information@ds-technologie.de Products: Vertical Turning Machines Vertical Machining Centers Portal Machining Centers High Speed Machining Centers Machining Centers Boring Mills DS Aircraft Machining Centers Serviceleistungen Sites, Subsidiaries and Service Centers: DS Technologie Product line Hofkamp 2 D Bielefeld Tel. +49/521/ Fax +49/521/ DS Technologie Service Center GmbH Mittelhäuser Str D Erfurt Tel. +49/ 3 61 / Fax +49/3 61 / DS Technologie Service Center Süd Berglesweg 9 D Diedorf Tel. +49/ 8238 / Fax +49/ 8238 / DST Beijing Office Bozhi Dasha 404 Dong San Huan Bei Lu Beijing PR China Tel. +86/10 / Fax +86/10 / Cincinnati DST L.L.C Marburg Avenue, Suite 404 Cincinnati, Ohio USA Tel. +1/ 513 / Fax +1/ 513 / DS Technology (UK) Ltd. 43/45 Phoenix Park Avenue Close, Nechells Birmingham B7 4NU United Kingdom Tel. +44/121 / Fax +44/121 / Berthiez SAS 5, rue Barrouin F St. Etienne Cédex1 France Tel. +33/ 4 / Fax +33/ 4 / E

High Speed and Portal Machining Centers

High Speed and Portal Machining Centers Technologie Dörries Droop + Rein Scharmann Berthiez High and Portal Machining Centers Droop + Rein 2 Portal Machining Centers aprogramme of outstanding performance T/TF In addition to the High Machining