Ultra Precise Machining Centers SIP 5000 / 7000

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Benedict Logan
5 years ago
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1 Ultra Precise Machining Centers SIP 5000 / 7000

2 SIP Series SIP Series 3 Traditional Precision. The name SIP is synonymous with highest technical precision in manufacturing technology within the modern precision machine industry.

SIP machining centers are in operation worldwide where quality and precision cannot be compromised in any way.

2 2 SIP Series SIP Series 3 Traditional Precision. The name SIP is synonymous with highest technical precision in manufacturing technology within the modern precision machine industry. SIP has always defined the benchmark when it comes to guaranteeing ultra precision over decades. SIP machining centers are in operation worldwide where quality and precision cannot be compromised in any way. The product range comprises of horizontal and vertical machining centers and jig boring machines in 3-, 4- and 5-axis models. The tried and tested SIP range thus offers an optimal solution for every technical challenge for which even a 1/1 000 mm is of importance. For decades SIP has enjoyed a leading position within the precision machine industry, the aviation industry, tool and mould manufacturing, as well as the production of high performance motors. Whilst the construction attributes and the special, ultra precise machine components certainly contribute to the extraordinary precision of the SIP technology, the proficiency of our specialised Swiss staff is a prime key factor. All critical surfaces are hand scraped and thus belong in the highest precision class possible. Although this is a laborious and complex process it is unequalled when it comes to precision and ensures an entire life span of perfect geometry. A SIP machine is an investment that pays off, maintaining its value over decades. By the way: At SIP, tolerances are not ascertained by soft, regional, Asian standards but are in accordance with the strictest metric ISO or VDI/DGQ standards.

4 SIP Series SIP Series 5 Perfection in Precision. The higher the precision requirements of a workpiece, the more important production accuracy compliance is.

High precision mechanical component for a machining center SIP in the Precision Machine Industry In the precision machine industry every component tolerance has an effect on the achievable accuracy

SIP in Engine and Turbine Building The effectiveness of turbines is decisively influenced by the precision with which the components can be manufactured.

SIP Machining Centers SIP 5000 / 6 SIP 5000 / 7 SIP 7000 / 7 = Option 3-axis 4-axis 5-axis Horizontal Vertical SIP in the Tool and Mould Manufacturing Industry Today, it would be inconceivable to

Thanks to their perfect geometry, highest exactness can be guaranteed for the injection moulding process.

3 4 SIP Series SIP Series 5 Perfection in Precision. The higher the precision requirements of a workpiece, the more important production accuracy compliance is. For this reason all SIP machines are an industry standard for all high-tech applications. High precision mechanical component for a machining center SIP in the Precision Machine Industry In the precision machine industry every component tolerance has an effect on the achievable accuracy of the complete machining system. It is for this reason that the best machine engineers in the world trust the ultra precision of SIP for the manufacture of quality critical components. SIP in Engine and Turbine Building The effectiveness of turbines is decisively influenced by the precision with which the components can be manufactured. Manu facturing tolerances of critical components must therefore be reduced to a minimum. In order to guarantee constant maximum precision, and therefore highest performance, SIP technology is needed. SIP Machining Centers SIP 5000 / 6 SIP 5000 / 7 SIP 7000 / 7 = Option 3-axis 4-axis 5-axis Horizontal Vertical SIP in the Tool and Mould Manufacturing Industry Today, it would be inconceivable to think of producing high performance and precision tools with lots of cavities, without SIP machining centers. Thanks to their perfect geometry, highest exactness can be guaranteed for the injection moulding process. SIP in High Performance Engines Sports and racing cars demand not only manufacturing precision when it comes to the production of high performance engines, but also for the complete powertrain and chassis. SIP ultra precision centers fulfil the highest precision requirements in light construction. SIP in the Aviation Industry Precision is a prerequisite for highest safety in the aviation industry. For this reason safety critical bore holes and surfaces must be precisely machined to within a 1/1 000 mm. Special alloys that are hard to machine, as well as titanium are being increasingly used for these special parts and it is exactly here that the unrivalled strengths of SIP machining centers really pay off. High performance gearbox of a race car Aviation transmission casing made from magnesium Injection moulding machine cover plate

6 SIP Series SIP Series 7 Investment in Perfection. SIP machining centers are not only famous for their unsurpassed precision, but also for their longevity and long term accuracy.

Vertical and horizontal precision machines are available in 3-, 4- or 5-axis models.

Its 3-point support does not require a special foundation and it will even maintain its volumetric efficiency rate on a slightly uneven surface.

For deep hole boring, SIP has a special spindle with precision quill. High speed spindles, with 30 000 rpm, and grinding spindles are also available with SIP centers.

the machine, even with temperature fluctuations of up to 1 C per hour and 4 C per day, can be guaranteed.

4 6 SIP Series SIP Series 7 Investment in Perfection. SIP machining centers are not only famous for their unsurpassed precision, but also for their longevity and long term accuracy. An investment in SIP technology pays off over decades. Flexible and Modularly Interchangeable SIP offers you the possibility to perfectly attune your machining center to your individual requirements. Vertical and horizontal precision machines are available in 3-, 4- or 5-axis models. Especially Stable, Low Vibration Construction The machine frame, cast as one piece from high grade cast iron (GGG80), guarantees top stability and long term precision. Its 3-point support does not require a special foundation and it will even maintain its volumetric efficiency rate on a slightly uneven surface. Wide Range of Precision Spindle Services The SIP range of high precision spindles, with highest accuracy, offers a solution for every application. For deep hole boring, SIP has a special spindle with precision quill. High speed spindles, with rpm, and grinding spindles are also available with SIP centers. All spindles have ultra precise bearings with variable hydraulic bearing preloads and a concentrically arranged, highly accurate high performance asyn chronous motor. the machine, even with temperature fluctuations of up to 1 C per hour and 4 C per day, can be guaranteed. Friction Free V and Flat Profile Guideways Thanks to their V profile on one side, the roller guideways are completely friction free and can only expand parallel to the other relevant components and measuring systems therefore guaranteeing precision. The precisionground roller bearings ensure virtually frictionless movement. (P < 3 Micron bi-directional positioning VDI/DGQ or ISO standard). State of the Art CNC Control Two state of the art, worldwide proven CNC control solutions are available from Siemens or Fanuc; allowing the SIP machines to be perfectly integrated into existing production systems. Unequalled Precision thanks to Hand Scraping At SIP, scraping is done by hand. Starting with the machine base to the linear guideways and ball screws, to the spindle heads and axis. This method bestows all our machining centers with perfect geometry and long term precision. Unique Ultra Precise Measuring System Only top quality steel scales are used in SIP machining centers. This has the advantage that the unique precision of

8 SIP Series SIP Series 9 Flexibility through Innovation. SIP machining centers are put to use everywhere where ultra high precision, within a 1/1000 range, is required.

SIP 5000 series The 5000 series is designed to vertically manufacture high precision workpieces and is used in particular for the fine boring and milling of holes, edges and surfaces as well as for

5 8 SIP Series SIP Series 9 Flexibility through Innovation. SIP machining centers are put to use everywhere where ultra high precision, within a 1/1000 range, is required. With both the 5000 and the 7000 series, SIP can offer perfect solutions for even the most challenging applications. SIP 5000 series The 5000 series is designed to vertically manufacture high precision workpieces and is used in particular for the fine boring and milling of holes, edges and surfaces as well as for precision grinding. It is precise to less than 2.5 µm and this with a repetitive position exactness of 1.5 µm. In the basic range the SIP 5000 is designed as a 3-axis machine; but thanks to its modular concept it is also available in 4- or 5-axis models. SIP Advantages at a Glance Vertical spindle for highest precision Workpiece weight up to kg Clamping surface up to x mm CNC control choice of Fanuc or Siemens Unbeatable long term accuracy 3-, 4- or 5-axis Coolant through the tool Options Automatic tool changer Pallet changer Tool measuring system Tool wear control SIP 7000 Series The 7000 series has a horizontal spindle unit and is available in 4- or 5-axis models. Complex workpieces such as helicopter gear box housings can be crafted with the high-est precision. A 300 mm quill is available for deep hole boring. Its positioning accuracy is an incredible 3.0 µm. SIP Advantages at a Glance Horizontal spindle for highest accuracy Workpiece weight up to kg Clamping surface up to x mm CNC control choice of Fanuc or Siemens Unbeatable long term accuracy 4- or 5-axis Coolant through spindle Options Automatic tool changer Pallet changer Tool measuring system Tool wear control Accuracy Statement based on VDI / DGQ 3441 SIP 5000/6 SIP 5000/7 SIP 7000/7 Positioning accuracy (P) 2.2 µm 2.4 µm 3.0 µm Positioning scatter (Ps) 1.5 µm 1.5 µm 1.5 µm Reversing error (U) 0.5 µm 0.5 µm 0.5 µm

6 10 SIP Series Technical Data The Starrag Group's ultra-dynamic machining centers can be used as stand-alone machines or as manufacturing cells and can be built up into flexible production systems. SIP Series 11 SIP 5000/6 SIP 5000/7 SIP 7000/7 4A SIP 7000/7 5A Pallets Clamping surface mm 1,200 x 900 1,700 x 1,200 1,000 x 1, Max. workpiece weight kg 2,500 4,000 4,000 1,000 Working area Table travel mm 1,100 (X) 1,600 (X) 1,220 (Z) 1,220 (Z) Cross slide travel mm 800 (Y) 1,100 (Y) 1,220 (X) 1,220 (X) Cross rail vertical travel mm 800 (Z) 1,000 (Z) 1,170 (Y) 1,170 (Y) B-axis degrees Rapid traverse rate +30/-105 X m/min Y m/min Z rpm B-axis rpm 8 10 Main spindle Belt driven spindle/powerspindle, max. speed rpm 6,000 6,000 8,000 8,000 Max. power at 100% S1 duty cycle KW Max. torque Nm Tool taper ISO 50 ISO 50 ISO 50 ISO 50 Positioning accuracy according VDI/DGQ 3441, linear axes X, Y, Z Positioning uncertainty (P) mm Positioning scatter (Ps) mm Reversal error (U) mm Positioning accuracy B-axis Positioning uncertainty (P) sec 3 Positioning scatter (Ps) sec 2 Reversal error (U) sec 1 Accessories and options Spindle rpm 8,000 8,000 Spindle with quill rpm 4,000 4,000 4,000 4,000 Spindle with grinding spindle module Tool changer Number of tool locations 40 (60/120) 40 (60/120) 40 (60/120) 40 (60/120) Max. tool diameter (with free adjacent pockets) mm Max. tool length mm Max. tool weight kg Rotary/tilting table (5-axes machine) Rotary/tilting table BNCN BNCN-450 BNCN-630 ANCN-800 Table size (diameter) mm Max. workpiece weight kg ,000 Positioning accuracy rotary axis Positioning uncertainty (P) sec Positioning scatter (Ps) sec Reversal error (U) sec Positioning accuracy tilting axis Positioning uncertainty (P) sec Positioning scatter (Ps) sec 2.5 2,5 2,5 Reversal error (U) sec Rotary table (4-axes machine) Vertical rotary table AN AN-450 AN-630 Table size mm Max. workpiece weight kg Positioning accuracy rotary A-axis Positioning uncertainty (P) sec 3 3 Positioning scatter (Ps) sec 2 2 Reversal error (U) sec 1 1 Pallet Changer Weight / Dimensions / Control Weight t Length Width Height mm 4.50 x 6.80 x x 7.25 x x 6.50 x x 6.50 x 4.30 CNC control Siemens/Fanuc Siemens/Fanuc Siemens/Fanuc Siemens/Fanuc = Options / Further options available on request

7 _ Berthiez Bumotec Dörries Droop + Rein Heckert Scharmann SIP Starrag TTL WMW SIP Société d Instruments de Précision SA Rue du Pré-de-la-Fontaine Meyrin/Geneva Switzerland P F sipinfo@starrag.com by SIP, 08/ /V All data furnished in this catalog shall be considered contractually agreed only if confirmed by us separately in writing. level-east.ch

DBF Machining Centers DBF 630 / 800

DBF Machining Centers DBF 630 / 800 2 DBF Machining Centers Turning / drilling / milling The Horizontal Machining Centers HEC 500 / 630 / 800 Athletic can be used as all-round machining centers in a versatile