Product Catalogue

Transcription

1 If Steel is Your Deal! Product Catalogue 1

2 2 3 The complete KALTENBACH program for metal processing

3 The complete KALTENBACH program for profile and beam processing 4 5

4 The Economical One KKS 400 E KKS 450 E Applications: locksmith s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc. KKS 400 E, KKS 450 E Semi-Automatic Mitre Circular Saw Here you don t have to calculate further with a sharp pencil we have already done that. The KKS 400/450 E offers an economical solution for single cuts and small series. As a semi-automatic mitre cut circular saw machine, it is suitable for almost all types of steel profiles and solid materials. It is of extremely robust design and easy to use. This is a machine for all industries: from lock manufacture to elevator construction. Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Rotary Table for Mitre Cuts Easy, manual adjustment Pivoting range 180 Workpiece Stop on Both Sides of Saw Blade Stable contact surface for precise cuts Adjustable forwards and backwards saw blade: Ø 400/450 mm Mitre cuts +/- 90 Degrees Clamping, sawing, reverse motion, opening at the touch of a button Suitable for single cuts and processing small batches Push-button adjustment of the cutting height User-friendly electronic control directly on the machine Good accessibility for saw-blade changes and maintenance work Space saving installation Technical Data KKS 400 E KKS 450 E Sawblade Ø mm Drive performance kw 1,8/2,7 1.8/2.7 Cutting speed m/min 10/20 13/26 15/30 11/22 13/26 15/30 Machine dimension (L X W X H) mm x 900 x x x Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm Working range Square mm Working range Flatmaterial mm 305 x x 40 Working range Roundmaterial mm Working range min. mm 10 x x 10 Mitre range Tools HSS-Tools HSS-Tools 6 7

5 The Classical One KKS 400 H KKS 450 H Applications: locksmith s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc. KKS 400 H, KKS 450 H Semi-Automatic Mitre Circular Saw The KKS 400 H and 450 H are the classical steel circular saws. With the increased capacity of the hydraulic unit and long stroke clamping device, it is universally usable for mitre cuts. The modern, ergonomic control allows for intelligent operation. Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Clamping Arm with Hydraulic Long Stroke Clamping Cylinders Large scale pressure piece for secure clamping on both sides of the saw blade Hand crank for pre-adjustment Flexible in material measurement, especially within wide limits Rotary Table for Mitre Cuts Easy, manual adjustment Pivoting range 180 Optional NC controlled mitre angle setting saw blade: Ø 400/450 mm Mitre cuts +/- 90 Degrees High output capacity of the hydraulic unit Hydraulic long-stroke clamping cylinder Modern operation via control panel with plain-text display Clamping, sawing, reverse motion, opening at the touch of a button Suitable for single cuts and processing small batches Push-button adjustment of the cutting height Good accessibility for saw-blade changes and maintenance work Space saving installation 8 Technical Data KKS 400 H KKS 450 H Sawblade Ø mm Drive performance kw 1,8/2,7 (optinal: 4.0/5.5) 1.8/2.7 (optinal: 4.0/5.5) Cutting speed m/min 10/20 13/26 15/30 (opt: 30/60; 7-43; 15-75) 11/22 13/26 15/30 (opt.: 30/60; 7-43; 15-75) Machine dimension (L X W X H) mm x 900 x x x Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm Working range Square mm Working range Flatmaterial mm 305 x x 40 Working range Roundmaterial mm Working range min. mm 10 x x 10 Mitre range Tools HSS-Tools HSS-Tools 9

6 The Specialist KKS 450 R Applications: exhaust pipes, silencer and hydroforming, etc. KKS 450 R Semi-Automatic Mitre Circular Saw Inlay work is its speciality. The heavy KKS 450 R is a champion in sawing of profiles and curved pipes to perfection. It is the ideal machine for processing of exhaust pipes and silencers. Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Open Saw Table Room for workpiece jigs Large space between the mounting plate for clamping devices and the saw table holes in saw table possible Dynamic Feed Regulator (Optional) For thin-walled tubes, pipes and profiles Infinitely-variable adjustment on the control panel Feed movement according to the principle: Normal/fast/normal 10 standard saw blade: Ø 450 mm Circular saw especially for inlay work Heavy-duty clamping device set onto the saw table with hydraulic longstroke clamping cylinder Free saw table for the placement of customer-specific workpiece holding devices Hydraulic saw-blade feed, infinitely variable Modern operation via control panel with clear-text display Technical Data KKS 450 R Sawblade Ø mm 450 Drive performance kw 1.8/2.7 (optional: 4.0 / 5.5) Cutting speed m/min 15/30 (optional: 30/60; 7-43; 15-75) Machine dimension (L X W X H) mm x 900 x Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 140 Working range Square mm 130 Working range Roundmaterial mm 140 Tools HSS-Tools 11

7 The Universal One KKS 400 NA Applications: locksmith s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc. KKS 400 NA Fully-Automatic Universal Circular Saw Multi-fighters can do (almost) everything and that too very well. The KKS 400 NA handles the automatic processing of flats, angles and bulk material as well as pipes and special profiles. Multiple drive options and a number of magazines for input material storage makes this machine into a genuine all-rounder. The powerful hydraulic system provides a special quick saw blade return. 12 standard saw blade: Ø 400 mm Mitre cuts +/- 90 Degrees Automatic processing of flat, angle and solid materials, tubes and special profiles Optimum swarf flow through the KALTENBACH cut from below principle High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths due to special gripper design Simple operation and programming via NC control Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Technical Data Sawblade Ø mm 400 KKS 400 NA Drive performance kw 1.8/2.7 (optional: 4.0 / 5.5) Cutting speed m/min 13/26; 10/20; 15/30 (optional: 30/60; 7-43; 15-75) Single stroke length mm Multiple stroke length mm Machine dimension (L X W X H) mm 3.140x1.950x1.805 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 130 Working range Square mm 120 Working range Flatmaterial mm 305x20 Working range Roundmaterial mm 130 Mitre range Tools Material Feed Efficient processing of medium and large batches Minimal end-piece lengths due to optimized gripper contour Multiple-stroke for cutting lengths up to mm HSS-Tools CNC Control with Operator Panel Storing of programs with different sawing tasks Bar/quantity-oriented mode of operation 13

8 The Automatic One KKS 451 NA Applications: locksmith s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc. KKS 451 NA Fully-Automatic Universal Circular Saw The KKS 451 NA can be always kept running. This automatic mitre circular saw for profile and solid material automatically takes care of the tasks. Servo motor and ball screw ensure a high precision material feed. The optional CNC controlled rotary table exactly positions the angle and provides a two meter stroke length in one step. Cutting speed and feed are automatically optimised. 14 standard saw blade: Ø 450 mm Mitre cuts +/- 60 Degrees Automatic processing of flat, angle and solid materials, tubes and special profiles Optimum swarf flow through the KALTENBACH cut from below principle High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths due to special gripper design Simple operation and programming via touch screen Optimum Feed Rate and Cutting Speed (optional) Automatic calculation of the feed rate and cutting speed based on the DIN number or material category (option) Feed motion via hydraulic cylinder Technical Data Sawblade Ø mm 450 KKS 451 NA Drive performance kw 1.8/2.7 (optional: 4.0 / 5.5.) Cutting speed m/min 10/20, 13/26, 15/30 (optional: 7-43; 15-75) Single stroke length mm Multiple stroke length mm Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 150 Working range Square mm 140x140 Working range Flatmaterial mm 240x80 Working range Roundmaterial mm 150 Working range min. mm 12 Mitre range 30/90/30 Tools Material Feed Minimal end-piece lengths due special gripper design Multiple-stroke for cutting lengths up to 9,999 mm High-precision positioning via servomotor and ballscrew spindle HSS-Tools CNC-Controlled Cutting-Angle Setting (optional) Automatic mitring (optional) Automatic, program-controlled processing of cutting sequences 15

9 The Fully automatic One KKS 401 NA Applications: locksmith s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc. KKS 401 NA Fully-Automatic Universal Circular Saw The KKS 401 NA combines performance and economy with considerable ease of operation. Its high level of automation and wide range of application makes it a universal tool for many sawing jobs. It handles flat, angular and square sections and also bulk material as well as tubes and special profiles. With its fully automatic sorting of cut pieces, it can be connected to automated storage systems. 16 standard saw blade: Ø 450 mm Mitre cuts +/- 60 Degrees Automatic processing of flat, angle and solid materials, tubes and special profiles Optimum swarf flow through the KALTENBACH cut from below principle High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths due to special gripper design Automatic cut-off sorting Simple operation and programming via touch screen Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Technical Data Sawblade Ø mm 450 KKS 401 NA Drive performance kw 4,0 resp. 5,5 Cutting speed m/min 7-43, resp Single stroke length mm Multiple stroke length mm Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 150 working range Profile mm 140x140 Working range Square mm 140 Working range Flatmaterial mm 240x80 Working range Roundmaterial mm 150 Mitre range Tools Optimum Feed Rate and Cutting Speed Automatic calculation of the feed rate and cutting speed based on the DIN number or material category Feed motion via hydraulic cylinder HSS-Tools CNC-Controlled Cutting-Angle Setting (optional) Automatic mitring (optional) Automatic, program-controlled processing of cutting sequences 17

10 The Intelligent One KKS 463 NA Applications: locksmith s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc. KKS 463 NA Fully-Automatic Universal Circular Saw By virtue of its intelligent control, the KKS 463 NA is the fastest universal circular saw for metal processing. Because of its record speed, there is optimal co-ordination of all components for the maximum throughput - without compromising on quality. The saw tops the mitre cut range of +30 to -30 degrees, and its positioning speed reaches up to 60 meters per minute. 18 standard saw blade: Ø 460 mm Automatic mitre cuts +/- 60 Degrees Automatic processing of flat, angle and solid materials, tubes and special profiles Multiple front and back cuts (optional) High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths through special gripper design and measuring cut-off gripper Automatic cut-off sorting Simple operation and programming via touch screen Clamping Arm with Swiveling Hydraulic Long-Stroke Clamping Cylinder Infeed and outfeed sides individually controllable Clamping-pressure reduction through reduction valve Technical Data Sawblade Ø mm 460 KKS 463 NA Drive performance kw 5,2 resp. 9,5 Cutting speed m/min 7-60 resp Single stroke length mm Multiple stroke length mm Feedrate mm/min (otional: ) Rapid advance/ return movement mm/min Machine Weight kg Working range mm 153 working range Profile mm 140x140 Working range Square mm 140 Working range Flatmaterial mm 250x75 Working range Roundmaterial mm 153 Mitre range Tools Automatic Cut-Off Sorting Measuring cut-off gripper as additional clamp while cutting Automatic sorting of front cuts, end pieces and finished pieces HSS-Tools Multiple Cuts on Front and Back Sides of the Bar (Optional) Up to three cuts possible on front and back sides of the bar (rectangular profile) Push-off brush for removal of gusset 19

11 The Money Maker MSK 471 NA Applications: cylinder manufacturer, steel service center, machine construction, transport systems, shipyard, agriculture, etc. MSK 471 NA Fully-Automatic Universal Circular Saw for Straight Cutting Efficiency and high precision make the high capacity automatic circular saw MSK 471 NA, a cash cow for the steel working. Especially short rest pieces lengths are a trademark of the machine which is also fully equipped for an unmanned operation. The MSK 471 NA is designed for use of HSS and carbide tip saw blades. Material Feed Gripper Movement via ballscrew spindle and brushless servo motor Single and multiple stroke Saw Blade Feed with Static Ballscrew Spindle Low vibration, variable, constant and fast feed Optimized saw blade clearance stroke Constant cutting depth High productivity with excellent saw blade life Combined Drive for HSS and Carbide Equipped Tools Alternative use of HSS and Carbide tools for processing a wide range of materials Materials chart for HSS and Carbide tools included in PROFICUT operating software Cost optimization and high flexibility 20 Work area: Ø 152 mm Fully-automatic processing and sorting of finished pieces Saw is low vibration due to extreme stiffness of the components Infeed side can be arranged modularly, according to production requirements Outfeed side can be customized according to customer-specific containers Use of HSS- and carbide saw blades Connection to storage systems Technical Data MSK 471 NA Sawblade Ø mm 460 Drive performance kw 19 (optional: 32) Cutting speed m/min (optional: ) Single stroke length mm Multiple stroke length mm Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 152 working range Profile mm 140x140 Working range Square mm 140x140 Working range Roundmaterial mm 152 Tools HSS / TCT 21

12 The Hard Worker HDM 1432 Applications: heavy steel fabrication and steel service center HDM 1432 High Performance for Heavy Steel Construction and Steel Service Centres Where one is correctly stressed, the hard worker feels best. The HDM 1432 was developed for the toughest applications with different cross sections and requirements in the heavy steel structure. It also handles large dimensions at record breaking speed and can be easily combined with a drill machine. Its special strengths: sawing of steel construction profiles, also in mitre, single cuts, layer and bundle cuts of profile beams. Main Saw Drive (22 kw) High performance cutting and long blade life NC-Controlled Cutting-Angle Setting Adjustment on free-standing control console Measurement takes place through absolute rotary encoder and frequencycontrolled motor Automatic, hydraulic clamping of the machine after reaching the mitre setting Reduced non-productive times when changing mitres Hydraulic Horizontal and Vertical Clamping Device Hydraulic profile clamping within the automatic sawing control (clamping, sawing, unclamping) Clamping bridge clamps directly alongside the saw blade for precise cuts, even with short cutting lengths Clamping and sawing of layers and bundles possible 22 Work area (w x h): mm High cutting performance through powerful drive motor Single cuts in addition to layer and bundle cuts are possible NC-controlled cutting-angle setting Combine with a drill for close-coupled system Machine operation via modern PROFICUT steel-construction software package Technical Data HDM 1432 Sawblade Ø mm x 9,5 Drive performance kw 22,0 Cutting speed m/min 8-30 Machine dimension (L X W X H) mm 4.500x1.600x3.200 Machine Weight kg Working range mm x 450 working range Profile mm 1.200x450 Working range Square mm 440x440 Working range min. mm 50x50 Mitre range -45/90/+35 Tools HSS-Tools 23

13 The Portable One for Aluminium TL 250 TL 350 TL 450 Applications: facade construction, windows manufacturer, doors manufacturer, bus manufacturing, elevators, etc. TL 250, TL 350, TL 450 Manual, transportable Mitre Circular Saw In the morning at the workshop, at noon on the building site - the portable aluminium saws of the TL series can easily jump from one site to another. They are available in three sizes and are suitable for straight and mitre cuts. They are very easy to use and help in building panels, windows, doors, vehicles and elevators. Technology at a Glance Precise and safe work by cutting from below Fast setting for mitre cuts Workpiece stop can be moved to extend cutting area Saw blade guard, electrical overload protection and no-voltage release Workpiece clamping with adjustable clamping device and hardwood clamping block for tightening on both sides of the saw blade Cutting Area TL 250, TL 350, TL 450 Transportable Saws Trouble-free operation on construction sites saw blade: Ø 250 mm Suitable for single cuts and processing small batches Work safely at workbench or work table Transportable for use in workshops or on-site use 24 Technical Data TL 250 TL 350 TL 450 Sawblade Ø mm Drive performance kw 1,1 2,0 2,2 Cutting speed m/min Machine dimension (L X W X H) mm 45x67x68 45x84x75 61x107x144 Machine Weight kg Working range mm Working range Square mm 65x Working range Roundmaterial mm Mitre range 30/90/30 30/90/30 30/90/30 Tools Carbide Tools Carbide Tools Carbide Tools 25

14 The Productive One for Aluminium SKL 450 E, SKL 450 H, SKL 450 NA Applications: facade construction, windows and doors manufacturer, scaffolding, heatsink, automotive industry, solar, etc. SKL 450 E, SKL 450 H, SKL 450 NA Semi- and Fully-Automatic Mitre Circular Saw It strongly helps so that production runs in full swing: As semi-automatic or fully automatic machine, the universal circular saw SKL 450 can be exactly aligned as per the requirements of the process and can easily manage large volumes. The heavy and robust machine is made accident proof and equipped with a mitre cut facility. Clamping Arm with Hydraulic Short Stroke Clamping Cylinder 8 mm hub Large scale pressure piece for secure clamping on both sides of the saw blade Hand crank for pre-adjustment Flexible in material measurement, especially within wide limits Rotary Table for Mitre Cuts Easy, manual adjustment Pivoting range 180 Manually controlled motorized setting of the mitre angle (optional) High Cutting Capacity Adaptable to the material Two cutting speeds as standard saw blade: Ø 450 mm Mitre cuts +/- 90 Degrees Programming panel with diagnostic functions and illuminated text display Clamping, sawing, reverse motion, opening at the touch of a button Suitable for single cuts and processing of small batches Push-button adjustment of the cutting height Good accessibility for saw blade changes and maintenance work Space saving installation 26 Technical Data SKL 450 E SKL 450 H SKL 450 NA Sawblade Ø mm Drive performance kw 3,7/4,7 3,7/4,7 resp. 4,7/6,3 3,7/4,7 resp. 4,7/6,3 Cutting speed m/min 1.950/ / /3.900 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm Working range Square mm 145x x x50 Working range Flatmaterial mm 320x50 320x50 145x145 Working range Roundmaterial mm Mitre range 0 /90 /0 0 /90 /0 0 /90 /0 Tools Carbide Tools Carbide Tools Carbide Tools 27

15 The Automatic One for Aluminium RKL 551 AX Applications: automotive and electrical industry, kitchen manufacturer, store construction, solar, profile manufacturer, etc. RKL 551 AX Fully-Automatic Straight Cutting Circular Saw Aluminium processing often involves large batches and rapid throughput. The high-performance sawing machine RKL 551 AX can excel here. Its solid design makes it predestined for precise straight cuts on continuous casting profiles of varying geometries and for solid material made of aluminium and aluminium alloys. The reverse function of its sawing blade guarantees high-quality cutting areas and long tool lifetimes. Material Feed Efficient processing of medium and large batches Minimal end-piece lengths due s pecial gripper design Multiple-stroke for cutting lengths up to 9,999 mm High-precision positioning via servomotor and ballscrew spindle Clamping Unit with Pneumatic Short-Stroke Clamping Cylinder Vertical and horizontal clamping device on both sides of the saw blade Separate control of the infeed and outfeed side horizontal clamping device optionally available Blade Retract Function Saw blade retracts away form the cutting surface Return stroke of the feed gripper 28 standard saw blade: Ø 550 mm Automatic processing of flat, angle and solid materials, tubes and special profiles Optimum swarf flow through the KALTENBACH cut from below principle High cutting quality with workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw blade feed, as well as contactless saw blade return stroke Short cutting and cycle times with electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths due to special gripper design Simple operation and programming via NC control Technical Data Sawblade Ø mm 550 Drive performance kw 6 Cutting speed m/min Single stroke length mm Multiple stroke length mm RKL 551 AX Machine dimension (L X W X H) mm 2.920x1.725x2.100 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range Square mm 160x160 Working range Flatmaterial mm 380x75 Working range Roundmaterial mm 165 Tools Carbide Tools 29

16 The Effective One KBC 280 NA KBC 350 NA KBC 410 NA Applications: steel service center, machine construction, transport equipment, forge, turning shops, etc. KBC 280 NA, KBC 350 NA, KBC 410 NA High-Performance Machine for Straight Cuts Effectiveness is the overriding principle of the KBC series. The machines are characterised by their particularly compact design and simple operation. With a rest piece length of just 70 millimetres in automatic operation, they reduce material consumption. Outstanding cutting performance and exact cutting lengths minimise the subsequent machining effort. Saw Frame Running in Linear Guides Height adjustment and fast lowering of the saw frame corresponding to the top edge of the material Quick return of the saw frame Low maintenance and no stick-slip effect Material Feed Gripper Materifeed unit with ballscrew spindle and NC control for precise cut-off lengths of up to 9,999 mm through multiple lifting device Automatic end-of-bar recognition Fully-automatic single bar or bundle processing Move-off function from material for contact-free blade return High-precision cuts with low tooling costs Robust Machine Bases Machine bases in heavy-duty, torsion-free solid-steel construction of closed design with integrated swarf chamber Optimum swarf flow and clean machine environment Completely covered High cutting performance and precision Saw blade can be inclined Maintenance and user friendly Work area (w x h): KBC 280: mm (Ø 280) KBC 350: mm (Ø 350) KBC 410: mm (Ø 410) Solid twin Column Design Fully-automatic version Inclined band saw blade for straight cuts on solid and profile materials Use of bi-metal and carbide saw blades Integrated operator control panel Technical Data KBC 280 NA KBC 350 NA KBC 410 NA Sawband mm x 34 x 1, x 34 x 1, x 41 x 1,3 Sawband inclination Degrees Drive performance kw 3,0 3,0 4,0 Cutting speed m/min Single stroke length mm Multiple stroke length mm Machine dimension (L X W X H) mm 1.520x2.450x x2.450x x3.310x2.070 Machine Weight kg Working range mm 400 x x x 410 Working range Square mm 400 x x x 410 Working range Roundmaterial mm Working range min. mm 10 x x x 10 Tools Carbide/Bi-Metal Carbide/Bi-Metal Carbide/Bi-Metal 30 31

17 The Strong One KBR 371 H KBR 371 NA Applications: steel service center, machine construction, wind turbine, transport equipment, forge, turning shops, etc. KBR 371 H, KBR 371 NA High-Performance Machine for Straight Cuts Series with extra power: The stable double column model with inclined saw band enables high precision sawing of right angle cuts of bulk and profile materials - also in layers and bundles as well as for high tensile material. Because of this, this semi-automatic or fully automatic high capacity band saw is particularly suitable for application in larger productions units in steel trade, machine construction, transportation equipment, forging plants and turning shops. NA Automatic Feed Material feed unit with ballscrew spindle and NC control for precise cut-off lengths of up to mm through multiple feed device Automatic end-of-bar recognition Fully-automatic single bar or bundle processing Move-off function from material for contact-free blade return High-precision cuts with low tooling costs Minimal End-Piece Lengths of 30 mm Optimal utilization of the bar Saw Frames Saw frames in enclosed construction Torsion-free all-steel construction User friendly and easy to maintain 32 Work area (w x h): mm (Ø 400) High-performance production band saw in double-column design Semi-automatic version (H), Fully-automatic version (NA) With inclined band-saw blade for straight cuts on solid and profile materials or in layers and bundles Use of bi-metal and carbide band-saw blades Machine operation via built-in control panel Technical Data KBR 371 H KBR 371 NA Sawband mm x 41 x 1, x 41 x 1,3 Sawband inclination Degrees 3 3 Drive performance kw 5,5 resp. 9,2 5,5 resp. 9,2 Cutting speed m/min or or , Machine dimension (L X W X H) mm 930 x x x2.850x2.290 Machine Weight kg Working range mm 400 x x 370 Working range Square mm 400 x x 370 Working range Roundmaterial mm Working range min. mm 10 x x 10 Tools Carbide/Bi-Metal Carbide/Bi-Metal 33

18 The Flexible One KBS 400 DG KBS 620 DG KBS 750 DG KBS 1010 DG Applications: steel fabrication, steel service center, automotive sector, agriculture, machine construction, etc. KBS 400 DG*, KBS 620 DG, KBS 750 DG, KBS 1010 DG Bandsawing with a Wide Range of Application The KBS series offers the full spectrum of a flexible mitre band saw with high cutting output. The KBS 620, 750 and 1010 machines can be combined with a drill. An automatic feed gripper is available for the KBS 400 DG and KBS 750 DG. 34 Capacity Range (w x h): KBS 400 DG: mm KBS 620 DG: mm KBS 750 DG: mm KBS 1010 DG: mm Vertical saw in robust twin-column construction Single, layer and bundle cuts Excellent band life and the best cutting quality due to an inclined saw band High cutting performance due to a powerful drive motor NC-controlled cutting-angle setting (optional KBS 400 DG) Machine operation via modern PROFICUT steel-construction software package* (optional KBS 400 DG) Saw-Band Drive / Saw-Band Feed Strong drive power for increased cutting speed Infinitely-variable saw band feed can be adjusted directly on the saw frame Long saw band life even with the most varied material dimensions Technical Data KBS 400 DG (NA)* KBS 620 DG KBS 750 DG (NA)* KBS 1010 DG Sawband mm 5.730x34x1, x 41 x 1, x41x1, x41x1,3 Sawband inclination Degrees Drive performance kw 3,0 4 5,5 7,5 Cutting speed m/min Machine dimension (L X W X H) mm x x x1.160x x1.160x x1.160x2.420 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 400 x x x x 500 working range Profile mm 400x x350 Working range Square mm 400x350 NC-Controlled Cutting-Angle Setting Adjustment on free-standing control console Measurement via absolute rotary encoder and frequency controlled motor Automatic, hydraulic clamping of the machine after reaching the mitre setting Working range Roundmaterial mm Material Feed Gripper (NA)* Material feed gripper with hydraulic clamping unit for KBS 400 and 750 Positioning drive with servo motor and planetary gearing over precision measuring rack and absolute rotary encoder Minimal remnant lengths due to optimized gripper contour Working range min. mm 10x10 10x10 10x10 45x10 Mitre range -45/90/+30-45/90/+30-45/90/+30-45/90/+30 Tools Bi-Metal Bi-Metal Bi-Metal Bi-Metal 35

19 The Fastest One KBS 1051 DG Applications: steel fabrication, steel service center KBS 1051 DG The Fastest Band Saw in the World with Mitre Unit It is the jet engine in the family of profile band saws. Our innovative technology makes the KBS 1051 DG as the world s fastest of its kind: a powerful drive motor brings highest possible speed, the ball screw provides smooth running and repeatable feed rates. The saw band inclination is variable and can be automatically adjusted. The use of carbide saw bands is also possible. Saw Band Drive (12.9 kw) / Saw Band Feed Strong drive power for increased cutting speed Saw band feed via ballscrew spindle and servo motor with absolute pressure encoder infinitely adjustable on the control console Alternative use of Carbide and HSS tools NC-Controlled Cutting-Angle Setting Adjustment on free-standing control console Angle setting via servo motor with planetary gears and absolute rotary encoder Automatic, hydraulic clamping of the machine after reaching the mitre setting Reduced non-productive times when changing mitres AFC Auto Feed Control (Optional) Automatic adjustment of the saw band angle to suit the profile cross-sections in order to minimise the tool contact length Additional positioning axis for the saw frame in connection with special guides on the machine frame Higher feed rates and considerably shorter cutting times 36 Capacity Range (w x h): mm Vertical saw in robust twin-column construction NEW: AFC (Auto Feed Control) Adjustment of the saw band incline angle to suit changing profile cross-sections NEW: Mechanical feed with ballscrew spindle and servomotor NEW: Self-adjusting profile clamping including cross-section measurement Machine operation via modern PROFICUT steel-construction software package Technical Data KBS 1051 DG Sawband mm x 54 x 1,6 Sawband inclination Degrees 3-10 Drive performance kw 12,9 Cutting speed m/min Machine dimension (L X W X H) mm x x Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm x 500 working range Profile mm x 500 Working range min. mm 30x10 Mitre range -40/90/+30 Tools Carbide/Bi-Metal 37

20 The Large One KBS 1301 DG, KBS 1551 DG, KBS 2101 DG Applications: steel fabrication, steel service center KBS 1301 DG, KBS 1551 DG, KBS 2101 DG High Performance Band Saw for Structural Profiles with Mitre Unit Large machines for large parts and high throughput: If the dimensions and numbers grow in the production plans, one can rely on the support of these machines. By virtue of its compact design with robust sawing frame structure and backlash free preloaded linear guides, it can also handle the required large cut range for pointed bevel angles. The KBS band saws can be combined with KALTENBACH profile beam drilling machines. 38 Capacity Range (w x h): KBS 1301 DG: mm KBS 1551 DG: mm KBS 2101 DG: mm Vertical saw in robust twin-column construction Single, layer and bundle cuts Excellent band life and the best cutting quality due to an inclined saw band High cutting performance due to a powerful drive motor NC-controlled cutting-angle setting Machine operation via modern PROFICUT steel-construction software package Saw Band Drive / Saw Band Feed Strong drive power for increased cutting speed Saw band feed via ballscrew spindle and servo motor with absolute pressure encoder infinitely adjustable on the control console Long saw band life even with the most varied material dimensions NC-Controlled Cutting-Angle Setting Adjustment on free-standing control console Measurement takes place through absolute rotary encoder and frequencycontrolled motor Automatic, hydraulic clamping of the machine after reaching the miter setting Reduced non-productive times when changing mitres Horizontal and Vertical Profile Clamping Hydraulic profile clamping within the automatic cycle control (clamping, sawing, unclamping) Clamping of the workpiece immediately adjacent to the saw band for precise cuts, even with the shortest cutting lengths Clamping and sawing of layers and Technical Data KBS 1301 DG KBS 1551 DG KBS 2101 Sawband mm 9.800x67x1, x67x1, x80x1,6 Sawband inclination Degrees 4 4 2,5 Drive performance kw 9,2 9,2 11,0 Cutting speed m/min Machine dimension (L X W X H) mm 5.010x1.650x x1.650x x1.680x3.580 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm x x x800 Working range min. mm 50x15 50x15 80x15 Mitre range -40/90/+30-40/90/+30-40/90/+30 Tools Bi-Metal Bi-Metal Bi-Metal 39

21 The Profitable One KDE 603 KDE 1003 Applications: light to medium steel fabrication and steel service center KDE 603, KDE 1003 Machine for Structural Profiles It s simply beneficial to use the new KDE series. Particularly in the light to middle range of steel structure and also in steel trade, it can outperform to its full economic efficiency. It is provided with a tool with manual changing system in each of its drilling axis. The compact machine can handle contour marking as well as countersinking and thread cutting. It is suitable for use of HSS tools. 40 Capacity Range (w x h): KDE 603: mm KDE 1003: mm Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit Efficient drilling and centre marking Use of HSS drills Three drill axes each with one drilling tool Combine with a Saw for a close-coupled system Machine operation via modern PROFILINE steel-construction software package Electro-Mechanical Drill Feed feed via ballscrew spindle and servo motor Constant and repeatable feed rates Use of HSS tools Quick-Change Chuck with Tool Holder Easy manual tool change at every drilling unit Technical Data KDE 603 KDE 1003 Machine dimension (L X W X H) mm 3.050x1.300x x1.300x2.500 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 600 x x 500 Working range min. mm 50x5 50x5 unit vertical (Y-axis) Pieces 1 1 unit horizontal (Z- and W-axis) Pieces 2 2 Drill diameter mm 6-31, ,75 Number of tools per axis Pieces 1 1 Drive performance per axis kw 3 3 Hydraulic Horizontal and Vertical Clamping Device Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder Vertical clamping device with four holddown devices for clamping the material to the machine rollers The clamping devices measure the height and width of the section to be processed for material cross-checking control Spindle speed max. min Tools HSS-Tools HSS-Tools 41

22 The Dynamic One KDM 615 KDM 1015 Applications: medium to heavy steel fabrication and steel service center KDM 615, KDM 1015 Powerful Machine for Structural Profiles It brings dynamics into the processing of rolled sections, square tubes and flat steel bars. Five tools on each of the three drilling axes and a fully automatic linear tool changing system - with which complex jobs are also done without delay. The collet type backlash free drill chuck provides the highest precision and reliability. Tool Change Unit Automatic tool change on all drilling units for the most common tool sizes (magazine capacity 3 x 5) Linear tool magazine positioned directly alongside the drilling axes Tool change automatically sets the correct speed and feed rate values Hydraulic Horizontal and Vertical Clamping Device Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder Vertical clamping device with four holddown devices for clamping the material to the machine rollers High Speed Contour Marking (Optional) Application of reference boundaries for welding add-on pieces DSTV-Data import Use of high-speed carbide tools In addition to the three drill axis - marking from the bottom (4th axis) 42 Capacity Range (w x h): KDM 615: mm KDM 1015: mm Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit Efficient drilling, centre marking and countersinking (standard) thread cutting (optional) Use of HSS, carbide and solid carbide drills Three drill axes with a total of 15 tools and automatic tool-changing system Combine with a Saw or a Coping Robot for a close-coupled system Machine operation via modern PROFILINE steel-construction software package Technical Data KDM 615 KDM 1015 Machine dimension (L X W X H) mm 4.600x1.700x x1.700x3.800 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 600 x x 500 working range Profile mm 600 x x 500 Working range min. mm 50x5 50x5 unit vertical (Y-axis) Pieces 1 1 unit horizontal (Z- and W-axis) Pieces 2 2 Drill diameter mm Number of tools per axis Pieces 5 5 Drive performance per axis kw Spindle speed max. min Tools Carbide/Solid Carbide/HSS Carbide/Solid Carbide/HSS 43

23 The Powerful One KDL 1318 KDXL 2018 Applications: medium to heavy steel fabrication and steel service center, bridge construction, power plant construction, etc. KDL 1318, KDXL 2018 Powerful Machine for Heavy Steel Construction and Steel Service Centres Full steam ahead through the strongest beams: the flagship of KALTENBACH drill machines is unimpressed by large dimensions. The completely new developed series offers top technology in every detail. The plate magazine with six tools in each of the three machining axes makes it extremely flexible. Capacity Range (w x h): KDL 1318: mm KDXL 2018: mm Tool Change Unit Automatic tool change on all drilling units for the most common tool sizes (magazine capacity 3 x 6) Tool change units comprised of rotary magazines mounted adjacent to the drilling axes and moveing with the drill carriage Hydraulic Horizontal and Vertical Clamping Device Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder Vertical clamping device with four holddown devices for clamping the material to the machine rollers High Speed Contour Marking (Optional) Application of reference boundaries for welding add-on pieces DSTV-Data import Use of high-speed carbide tools In addition to the three drill axis - marking from the bottom (4th axis) 44 Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit Servo motors with a rotation up to rpm Efficient drilling up to 50 mm, centre marking and countersinking (standard) thread cutting (optional) Use of HSS, carbide and solid carbide drills Three drill axes with a total of 18 tools and automatic tool-changing system with 6 tools per tool changer Contour Marking with 4 axes (optional) Combine with a Saw or a Coping Robot for a close-coupled system Machine operation via modern PROFILINE steel-construction software package Technical Data KDL 1318 KDXL 2018 Machine dimension (L X W X H) mm 6.260x1.190x x1.190x3.950 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm x x 700 working range Profile mm 1.300x x700 Working range min. mm 60x10 60x10 unit vertical (Y-axis) Pieces 1 1 unit horizontal (Z- and W-axis) Pieces 2 2 Drill diameter mm Number of tools per axis Pieces 6 6 Drive performance per axis kw 34,5 34,5 Spindle speed max. min Tools Carbide/Solid Carbide/HSS Carbide/Solid Carbide/HSS 45

24 The Robust One KDXS 1215 KDXS 2015 Applications: heavy steel fabrication, bridge construction and power plant construction, etc. KDXS 1215, KDXS 2015 Powerful Machine for Heavy Steel Construction and Steel Service Centres The robust drilling machines of the KDXS series are particularly suited to the machining of heavy beams. They reliably provide outstanding performance, with automatic changeover of the HSS, HM or VHM tools. Tool Change Unit Automatic tool change on all drilling units for the most common tool sizes (magazine capacity 3 x 5) Tool change units comprised of rotary magazines mounted adjacent to the drilling axes and moveing with the drill carriage Hydraulic Horizontal and Vertical Clamping Device Horizontal clamping device with fixed and movable clamping jaws and long-stroke clamping cylinder Vertical clamping device with four holddown devices for clamping the material to the machine rollers High Speed Contour Marking (Optional) Application of reference boundaries for welding add-on pieces DSTV-Data import Use of high-speed carbide tools In addition to the three drill axis - marking from the bottom (4th axis) 46 Capacity Range (w x h): KDXS 1215: mm KDXS 2015: mm Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit Efficient drilling, centre marking and countersinking (standard) thread cutting (optional) Use of HSS, carbide and solid carbide drills Three drill axes with a total of 15 tools and automatic tool-changing system Combine with a Saw or a Coping Robot for a close-coupled system Machine operation via modern PROFILINE steel-construction software package Technical Data KDXS 1215 KDXS 2015 Machine dimension (L X W X H) mm 5.950x1.300x x1.300x3.880 Feedrate mm/min Rapid advance/ return movement mm/min 3.850/ /8.000 Machine Weight kg Working range mm x x 450 working range Profile mm 1.200x x450 Working range min. mm 80x65x10 80x65x10 unit vertical (Y-axis) Pieces 1 1 unit horizontal (Z- and W-axis) Pieces 2 2 Drill diameter mm Number of tools per axis Pieces 5 5 Drive performance per axis kw Spindle speed max. min Tools Carbide/Solid Carbide/HSS Carbide/Solid Carbide/HSS 47

25 The Professional One KC 1201 Applications: steel fabrication, steel service center KC 1201 Profile Processing Robot: Coping at the Highest Level The machine was specifically developed for the coping of H, U and L profiles as well as of rectangular tubing. The proven robot of the German manufacturer KUKA works extremely flexibly, thanks to the data technology of KALTENBACH which is precisely aligned to steel profile machining. Compared to manual coping, the machining costs are substantially reduced. Coping Robot with Eight Axes Six-axis KUKA robot mounted to a portal crossbeam, moving over a seventh linear robot axis transversely to the workpiece Material positioning via the 8th robot axis Processing Variants Additional gas cutting of a workpiece that has already been cut to length or drilled Workpiece is flame cut to length: Straight cut, web flange mitre or combined mitre (two-angle cut) Circular and slotted holes Chamfers (welding edge preparation) Longitudinal cuts Castellated beams Autogenous Gas and/or Plasma Cutting Procedure Universally-implementable autogenous gas cutting procedure (standard) In addition to autogenous gas cutting, a high-performance plasma cutting machine can optionally be used The autogenous gas cutter can be replaced by a plasma cutting machine through simple modification Work area (w x h): mm Portal frame machine design in robust welded construction to permit the incorporation of an industrial robot in swivel-joint construction 48 Coping of H, U and L sections in addition to rectangular tubing and flat material Tried and tested six-axis KUKA robot Partial programming possibility via NC-DSTV files, integrated drawing program or macros Autogenous Gas and/or Plasma Cutting Procedure Technical Data KC 1201 Machine dimension (L X W X H) mm x x Machine Weight kg Working range mm x 450 working range Profile mm x 450 Bevel angle max. Degrees 45 49

26 The Precise One KWR 601 Applications: steel fabrication KWR 601 Robot Welding System for Processing of Assemblies with Beams and Welded Attachments It rarely happens that with more accuracy, the productivity also goes up: The newly developed robot welding system automates the welding process with the same high quality of weld. Hence, it is clearly superior to manual processing. The system is designed for the welding of sub-assemblies with steel beams and accessories. Automatic generation of the robot programm via WISCON interface. Workpiece positioner Transport speed 35 m/minute Minimum distance between both positioners: 500 mm Rotation centre above floor: 950 mm Swivel-/rotation diameter: 1400 mm Measurement of components via the welding robot Form scanning: determination of the tolerances of the primary component Seam location: determination of the start and end point of the seam Steam tracking: automatic tracking of the welding seam (tolerance compensation) Automatic generation of the robot programm Acquisition of 3D CAD data is based on the welding assembly component interface for steel fabrication taken from NC-DSTV and an XML extension 50 Dimensions (l x w x h incl. suction device): x x Reduction of the overall time required for welding to 1/3 to 1/5 of that of conventional processes, depending on the nature of the parts Consistently high welding seam quality Optimum integration of the welding process in the company-interal flow of materials Automatic documentation of process parameters and time recording Widening the scopw of CAD/CAM integration to include the welding process Technical data KWR 601 Profile range mm Double-T-beams Beam width min. / max. mm 160 / 620 Beam height min. / max. mm 80 / 310 Flange thickness min. / max mm 8 / 40 Web thickness min. / max. mm 5,5 / 25 Part length min. / max. mm / Beam weight max. kg/m 280 Part weight max. kg/m 400 Welding technique: - One-pass three-pass welding Puls, MAG - Throat thickness max. (a) mm 8 - Wire thickness mm 1,2 51

27 The Versatile One KF 1606 KF 2506 KF 2512 Applications: steel fabrication, steel service center, apparatus construction and machine construction, etc. KF 1606, KF 2506, KF 2512 Plate Processing Centre Versatile functioning saves staff, space and machines: drilling and flame cutting of sheets, strips and flat steel for the top plate, base plates and gussets the KF-centre is all in one. Here, the processing of programmed sheets including part removal is fully automatic. An optional second drillingflame cutting unit enables the doubling of throughput. 52 Work area (w x l): KF 1606: mm KF 2506 / KF 25012: mm Heavy duty machine capable of incorporating up two drilling/ flame-cutting units Ultra high performance drilling, countersinking, thread-cutting, gas cutting and marking High performance throughput when using two processing units Use of HSS, carbide and solid carbide drills Flexible contour marking system Grid- or common cut to minimize scrap Autogenous and plasma cutting methods Fully-automatic sorting of finished parts Machine operation via modern LANTEK steel construction software package Tool Change Unit Automatic tool change on the drilling unit for the most common tool sizes (six tool magazine places in all, optional 12) Tool change unit is made up of a disc magazine mounted directly on to the drilling axis moving with the drilling carriage Integrated Tilt-Back Mechanism Automatic disposal of small parts in a removable finished-parts container Plasma Cutting Unit (Optional) Highest cutting performance and optimum cutting quality In addition to autogenous gas cutting, a high-performance plasma cutting machine can optionally be used Technical Data KF 1606 KF 2506 KF 2512 Machine dimension (L X W X H) mm x5.900x2.900 Working range mm x (12.000) x /(12.000) x /(12.000) working range Plate mm 1.600x6.000 / (12.000) x / (12.000) x / (12.000) Working range min. mm 1.600x6.000 / (12.000) 220 x x 500 unit vertical (Y-axis) Pieces 1 1 / 2 1 / 2 Drill diameter mm Number of tools per axis Pieces 6 6 / 12 6 / 12 Drive performance per axis kw Spindle speed max. min Initial Plate width mm Initial Plate length mm / (12.000) / / Initial Plate thickness mm Toolchanger x Magazine places Pieces 1x6 1x6 / 2x6 1x6 / 2x6 Tools Carbide/Solid Carbide/HSS Carbide/Solid Carbide/HSS Carbide/Solid Carbide/HSS 53

28 The High Performer KPS 503 KPS 506 KPS 513 Applications: medium to heavy steel fabrication and steel service center KPS 503, KPS 506, KPS 513 Powerful Punching-Shearing Machine for Plates and Angles High performance brings shorter turn around time. The KPS punching and shearing system processes sheets and angular steels. Top plate and foot plate, reinforcement ribs, gussets and many more things can be manufactured as fast as connecting elements. The systems have various applications owing to the 13 punching tools with 20 stencils and a stencil table with carousel magazine. The sheet steel shaving unit processes the parts up to remainder piece of only 20 mm! Punch Tools / Dies 13 tools (KPS 513) for the highest production throughput Cutting clearance can be optimally adjusted to punch diameter according to material thickness through the wide choice of dies High quality punching and long tool life Cutting Clearance Setup (Optional) Automatic shearing procedure depending on thickness of the material High-quality shear edges Angle Shears (Optional) In addition to flat steel shears: Moveable angle shears Double-cut shearing unit: No deformation of the cut pieces 54 Capacity Range (w x h): 50 5 mm to mm KPS 503: 3 punching tools and 3 dies KPS 506: 6 punching tools and 6 dies KPS 513: 13 punching tools and 20 dies Fast punching-shearing movement through completely re-developed, powerful hydraulic system and the shortest punch/shear path High flexibility with mitre cuts through zero-point offset Optionally with angle processing and plasma cutting Machine operation via modern MULTILINE steel-construction software package Technical Data KPS 503 KPS 506 KPS 513 Process Punching Punching, Punching Punching Working range mm 500 x x x 25 Working range Flatmaterial mm 500x25 500x25 500x25 Working range min. mm 50x5 50x5 50x5 Vertical punch diameter mm Number of tools vertical punch unit Pieces Number of tools horizontal punch unit mm Number of tools horizontal Punch unit Pieces Mitre range Flat shear unit Degrees +/-60 +/-60 +/-60 Angle shear double cut kn Angle shear single cut kn Tools HSS-Tools HSS-Tools HSS-Tools 55

29 The Sturdy One KPSA 166 KPSA 206 Applications: electronic and communication towers, etc. KPSA 166, KPSA 206 High Performance Punching-Shearing Machine for Angle Steel Lattice towers must safely hold their load in wind and weather over many years. For this internal strength, they are prepared to the best by the powerful punching-shearing plants of the KPSA series. The extremely fast and robust systems ensure highest productivity for the manufacturers for punching and shearing of angular steel. 2 x 3 Punching Tools / 2 x 3 Dies High quality punching and long tool life Angle Shears Double-cut shearing unit: No deformation of the cut pieces Unit with Automatic Tool Changer (Optional) unit with up to five tools attached to the body of the vertical punching unit Automatic tool changer Air-cooling system for the tools, with minimal lubrication Drill diameters of 8 to 40 mm 56 Capacity Range (w x h): KPSA 166: mm bis mm KPSA 206: mm bis mm 2 3 punch tools, each with three dies Powerful hydraulic system Optionally available with drilling unit Machine operation via modern MULTILINE steel-construction software package Technical Data KPSA 166 KPSA 206 Working range mm 160 x 160 x x 200 x 20 working range Profile mm 160 x 160 x 15 Vertical punch diameter mm Number of tools vertical punch unit Pieces 2x3 2x3 Angle shear double cut kn 750 Angle shear single cut kn 3000 Tools HSS-Tools HSS-Tools 57

30 The Sprinter Sprint 1504 Sprint 1506 Sprint 2506 Sprint 3008 Applications: steel fabrication, steel service center, wage-ladders, machine construction, automotive sector, crane manufacturer, shipyard, etc. Sprint 1504, Sprint 1506, Sprint 2506, Sprint 3008 for Beams and Plates with Optimum Cleaning Effect The name speaks itself: In the Sprint shot blasting plant, profile beams and sheets are thoroughly and quickly cleaned. Double sheave turbine wheels provide an optimum shot blasting result with highest flow velocities and lowest blasting abrasive application. The maintenance of the plants can also be done quickly because the systems are designed for easy access and easy replacement of worn out parts. Triple Housing of the ing Machine The outer hull is made of construction steel and ensures high stability of the entire system through its bolted manganese lining High resistance to wear The manganese lining can be quickly and easily exchanged when worn ing Abrasive Cleaner Optimum, multi-level cascading air cleaner removes dust and scale from shotblasting abrasive Good shotblasting results even with repeated use of the abrasive Eight Inspection and Maintenance Access Points Good accessibility to the most important machine components for regular inspection and maintenance work Easy changing of the rubber curtains in the infeed and discharge lock chamber Passage range (b x h): Max mm 58 4 to 8 turbines (11 kw each) Suitable for a throughput of from 10,000 to 20,000 tons per year Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining) Maintenance and user friendly Technical Data Sprint 1504 Sprint 1506 Sprint 2506 Sprint 3008 Working range mm x x x x 600 working range Profile mm x x x x 420 working range Plate mm x x x x 30 Passage range mm x x x x 600 Number of turbines Pieces Drive performance per turbine kw

31 The Long Distance Runner Marathon A 1504 Marathon A 1506 Marathon A 2506 Marathon A 3006 Marathon A 3008 Marathon A 4008 Applications: steel fabrication, steel service center, wage-ladders, machine construction, automotive sector, crane manufacturer, shipyard, etc. Marathon A 1504, Marathon A 1506, Marathon A 2506, Marathon A 3006, Marathon A 3008, Marathon A 4008 for Beams and Plates It runs and runs and runs and The Shot blasting plant of Marathon series is designed for continuous use. The maximum durability of its internal life makes the service intervals very long. Like all enduring sportsmen, it deals with its resources extremely economically: The blasting abrasive can be almost completely recovered. The multi-level cascaded air cleaning removes dust and scaling, so that the effectiveness of the shot blasting property remains for a long time. Triple Housing of the ing Machine The outer hull is made of construction steel and ensures high stability of the entire system through its bolted manganese lining High resistance to wear The manganese lining can be quickly and easily exchanged when worn ing Abrasive Cleaner Optimum, multi-level cascading air cleaner removes dust and scale from shotblasting abrasive Good shotblasting results even with repeated use of the abrasive Eight Inspection and Maintenance Access Points Good accessibility to the most important machine components for regular inspection and maintenance work Easy changing of the rubber curtains in the infeed and discharge lock chamber Passage range (b x h): Max mm 60 5 to 8 turbines (15 22 kw each) The solution for steel traders, steel fabricators and steelworks, as well as shipyards in shift operation Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining) Maintenance and user friendly Technical Data Marathon A 1504 Marathon A 1506 Marathon A 2506 Marathon A 3006 Marathon A 3008 Marathon A 4008 Working range mm x x x x x x 400 working range Profile mm x x x x x x 420 working range Plate mm x x x x x x 30 Passage range mm x x x x x x 400 Number of turbines Pieces Drive performance per turbine kw

32 The All Rounder Triathlon A 1508 Triathlon A 3010 Triathlon A 3010 HD Applications: steel fabrication, steel service center, machine construction, automotive sector, crane manufacturer, etc. Triathlon A 1508, Triathlon A 3010, Triathlon A 3010 HD ing System for Steel Constructions In Triathlon only persistent all rounder can exist. And that s what the shot blasting plants of this series demonstrate - they very well meet all requirements and have enough air to gain the first place even on the ultra distance. Outstanding shot blasting results, highest resistance to wear, economical blasting abrasive consumption and efficient air cleaning are only some of its strengths. Triple Housing of the ing Machine The outer hull is made of construction steel and ensures high stability of the entire system through its bolted manganese lining High resistance to wear The manganese lining can be quickly and easily exchanged when worn ing Abrasive Cleaner Optimum, multi-level cascading air cleaner removes dust and scale from shotblasting abrasive Good shotblasting results even with repeated use of the abrasive Inspection Platform with Ladder Protected platform for inspections Easy accessibility to filters Maintenance friendly Passage range (b x h): Max mm 62 8 to 16 turbines (15 22 kw each) arranged diagonally to direction of movement Complete shotblasting of steel fabricated beams and sections including standard structural steel sections and plates Triple housing (steel / manganese steel / exchangeable manganese-steel internal lining) Technical Data Triathlon A 1508 Triathlon A 3010 Triathlon A 3010 HD Working range mm x x x Passage range mm x x x Number of turbines Pieces Drive performance per turbine kw

33 The Maintenance Free One KPC 1504 KPC 2504 KPC 3004 KPC 4004 Applications: steel fabrication, steel service center, wage-ladders, machine construction, automotive sector, crane manufacturer, shipyard, etc. KPC 1504, KPC 2504, KPC 3004, KPC 4004 and Drying in a Single Package Having less is actually not desirable. But as far as maintenance is concerned, everyone looks for less maintenance in the production process. The plants in this series also focus on keeping everything less : less colour consumption, less contact points, only one operation for the all round painting. And therefore less time, less emissions, less cleaning and less maintenance. There is only one point in which it is clearly more: the degree of automation. System Two movable spraying bridges for positioning spray guns (4 to 12 units) Width of the spraying process is adjustable Automatic adjustment of the spraying stroke to the feedrate Bi-lateral optimized airflow ensures uniform application of coating Low paint loss Spray Guns Spray guns apply paint to finished parts using an airless method Clogging of the feed and discharge lines is avoided through the continuous circulation of paint in the system Automatic height adjustment of the upper spray guns through photoelectric beams for optimum, economical paint application Coating System High-pressure pump for paint 200-litre drum with mixer Drum lid with all necessary connections (e.g. paint extraction device) Pneumatic mixing-device lifter for easy drum change Continuous-flow heater for consistent paint temperature Passage range (b x h): Max mm 64 Low paint consumption due to optimum spray gun concept Complete painting in a single pass Minimized material contact points with chain conveyor Use of water-soluble or solvent-based paints Low cleaning and maintenance times Technical Data KPC 1504 KPC 2504 KPC 3004 KPC 4004 Working range mm x x x x 600 working range Profile mm x x x x 420 working range Plate mm x x x x 30 Passage range mm x x x x 700 Number of spray guns

34 The Saver KTC 1512 KTC 2512 KTC 3012 Applications: steel fabrication, steel service center, machine construction, automotive sector, crane manufacturer, etc. KTC 1512, KTC 2512, KTC 3012 Final for Customized Steel Profiles and Steel Constructions The new automatic spray painting offers the world s latest in finish coating. It scans the steel structure in 3-dimension. The parts are painted by a fully automatic process with highest precision - without using any extra drop of paint. This saves the paint consumption as well as reduces the turn around time by virtue of the short drying time and the space requirement. All round painting in a single step is obvious. Topcoating with KTC of finished steel constructions Water- or solvent-based painting possible Highly economical due to low energy and paint costs Maintenance and user friendly 12 spray guns for painting madeto-measure steel profiles and steel constructions Thickness of the paint layer continuously adjustable from 20 up to 150 µm Drying Tunnel Dryer with PU foam insulation in cartridge form Adjustable temperature range Optimized drying process through circulating air fans The drying tunnel is connected to the preheating furnace by means of a duct system, so that the heated air can also be used in the drying process Preheating Furnace (Optional) Two burners Extremely low gas consumption Adjustable temperature range The preheating furnace is connected to the after-dryer by means of a duct system, so heated air can thus be used in the drying process Passage range (b x h): Max mm Automated painting process 66 Maximum economy through reduced throughput times and paint consumption, and space saving due to reduced drying times 12 paint guns (optionally 24) for complete painting in a single pass Use of water-soluble or solvent-based paints Low cleaning and maintenance times Technical Data KTC 1512 KTC 2512 KTC 3012 Working range mm x x x 600 working range Profile mm x x x 600 working range Plate mm Passage range mm x x x 700 Number of spray guns

35 Everything in Motion Huge potential for increasing efficiency in steel machining We know how: KALTENBACH Logistic + Process Control The automatic production control with LPC (Logistic Process Control) systems is already widespread in the manufacturing industry. Up to now in steel machining, however, only stand-alone solutions have been implemented in steel construction and the steel trade and these only automate individual machining steps. As one of the first suppliers to do so, KALTENBACH has now developed the KLPC (KALTENBACH Logistic Process Control) system which fully automates all machining steps such as sawing, drilling, flamecutting, coping to shotblasting and painting as well as the transport of the work piece between the respective machining processes, and visualises them in real time. Via the DSTV interface, the KLPC system can adopt CAD/ CAM data directly from higher-level ERP systems. At the same time, it visualises and reports the processing status of each job in real time back to the ERP system. The production manager thus gains for the first time a complete overview of the current processes in the machining and thus optimises existing machine capacities and the utilisation of production. With the KLPC system, KALTENBACH is heralding a new era in steel machining. On the one hand, it offers huge potential for increasing efficiency with the automation and optimisation of processes. On the other, it creates the prerequisites in the first place for capturing the entire machining process, visualising it and thus gaining a detailed overview of it. Every company that uses KLPC can thus draw up more comprehensive and detailed plans and generate a clear competitive advantage with this. Key issues How the right material and associated information reaches the right location at the right time and how, when and where the current process data gets reported back? L ogistic+p rocess C ontrol Customer requirements Planning Logistics Production process Logistics Construction site CAD/CAM- Data processing Transport Storage Handling Plate processing Profile processing Tube processing Sawing Stamping Shearing Coping Shot Blasting Measuring Transport 68 Transport Storage Handling Fastening Mounting Handling 69

36 Keep it Flowing! Length Measuring Device Individual automation degrees Intuitive operation Measuring device extendable in units of 1000 or 2000 mm Available in left and right-hand models Tilting Table with Distribution Device For removal of front cuts, end pieces and cut lengths to freely-selectable positions Feeding, measuring and sorting Intelligent flow of material on the infeed and outfeed side for universal saw machines Tilt Roller Conveyor For removal and distribution of short and long pieces as well as for sorting out front cuts and end pieces Efficient production flow thanks to intelligent systems for the infeed and outfeed side. The modular KALTENBACH concept facilitates optimum material throughput in any production environment. FM 1 flat magazine Flat magazine for pre-storage of round and rectangular material in addition to profiles High flexibility through fully-automatic infeed of a variety of materials Intelligent material pre-storage and sorting devices Infeed and outfeed roller conveyors are available in different lengths. Manual, automatic or NC-controlled designs are available The modular KALTENBACH concept also facilitates retrofitting at a later point in time VM Bundle Magazine For pre-storage of identical round or rectangular materials High throughput through fully-automatic infeed of individual material bars Available in left and right-hand models LM 1 Loading Magazine Inclined magazine for pre-storage of identical round or rectangular materials High throughput through fully-automatic infeed of identical materials Available in left and right-hand models Pendulum Roller Conveyor For pre-storage of two material bars Fully-automatic infeed and return of a bar Integration into fully-automatic storage systems possible 70 71

37 Keep it Flowing! Transport & Measuring Efficient Flow of Materials is the Basis for Ultimate Productivity There s no production without transport equipment. Sturdy roller conveyor systems and cross transport systems guarantee an efficient flow of materials in plate and steel processing. An extensive range of measuring equipment generates full flexibility and required dimensional accuracy. Highest accuracy and productivity All from one source for highest production reliability Modular and future-proof system A variety of automation levels from semi to full automation for complete processing lines Heavy and robust design Cross Transport by Means of Drag Chains Material stock in heavy-duty steel construction Sliding rails of synthetic material (polyamide) for low-noise material cross transport Drag chains with transport claws Drive system with continuously-variable frequency-controlled gear motor Cross Transport by Means of Lift-and-Carry System Hydraulic liftable and lowerable lifting beams running in both directions Drive system with continuously-variable frequency-controlled gear motor Conveyor Roller System Modular Expandable Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor Fully automatic Plate Processing centre Automatic part removal and sorting Flexible programmed sorting location The size of the sorting range can be customised Pusher Measuring System Positioning drive through servo motor with absolute rotary encoder Automatic NC positioning via machine software Hydraulic height adjustment for measuring various profile cross-sections Contour Marking Application of reference boundaries for welding add-on pieces DSTV-Data import Use of high-speed carbide tools In addition to the three drill axis - marking from the bottom (4th axis) Length Stop Measuring System Positioning drive through servo motor with absolute rotary encoder Automatic NC positioning via machine software Rapid pivoting of the squaring arm Marking System Fast marking process for applying letters and numerals Up to 22 characters without material movement Can be integrated into fully-automated handling processes Imprint still clearly visible after galvanizing or painting Autosorter Process-assured full automation of the feed side in profile handling Variable sorting positions possible For parts with mitre or straight cut from a length of 50 mm and up to a width of 1000 mm 72 T13-Silencer Contributes to enhanced occupational safety and the protection of personnel and the environment Low-Noise Material Cross Transport Fully-automatic control 73

38 The Originals Original Spare Parts for KALTENBACH/Gietart ers To ensure a smooth production process a shotblaster should be maintained regularly. We would be pleased to help you with this! We can offer you the complete package, directly from the manufacturer: original spare parts service maintenance repair assembly consultancy From practical experience to be put to practical use! A Service Network that is there for You Right from the Start! Spareparts for spareparts@ kaltenbach-sps.nl KALTENBACH sets new standards in the area of customer service: Remote maintenance of all equipment ensures the fastest possible repair in case of malfunction, and therefore the highest possible equipment availability. Our specialists can be reached via a service hotline that offers professional Originale die passen! Original KALTENBACH-Tools: Assemble and produce support worldwide. A dense network of national and international service partners in over 40 countries ensures the presence at short notice of a skilled expert when needed. Our parts service ensures that users can get the spare parts they need for their machines even after many years. Over 150 service technicians are available at more than 40 locations worldwide 1st level support through the local service organization 2nd level support through the specialists at the service helpdesk INITIAL ASSEMBLY: Consulting, Project planning, Organization, On-schedule, professional assembly/initial operation, Training Breakdown prevention through maintenance contracts (preventative maintenance) Worldwide express delivery of necessary replacement parts and tools Service Find your local Service Partner: Tools for Saw Blades Saw Bands Additives and Coolant All Information on our Homepage 74 Tools spareparts@ kaltenbach.de Order here 75

39 Transport and Measuring Robotic Coping System Plate Processing system Robot Welding System Punching/Shearing Kaltenbach GmbH + Co. KG PP.O. Box D Lörrach, Germany Blasiring 4 D Lörrach, Germany Phone: +49 (0) 7621 / Fax: +49 (0) 7621 / info@kaltenbach.de