MAIN MACHINE FEATURES

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Roger Henderson
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DATE: 05/2011 MAIN MACHINE FEATURES 2 Axis Surface Grinding Machine with Hydraulic Table. Sub-assemblies exhibit high static and dynamic stiffness and excellent damping qualities.

operating control panel. Powerful direct drive precision balanced grinding motor with vibration damping coupling. Automatic AC Servo controlled crossfeed and downfeed.

1 DATE: 05/2011 MAIN MACHINE FEATURES 2 Axis Surface Grinding Machine with Hydraulic Table. Sub-assemblies exhibit high static and dynamic stiffness and excellent damping qualities. All assemblies have good thermal stability Touch Screen control with colour graphics incorporating digital position indicator for each axes and easy-to-use pictorial software, mounted in swivelling operating control panel. Powerful direct drive precision balanced grinding motor with vibration damping coupling. Automatic AC Servo controlled crossfeed and downfeed. NC-Controlled Grinding of Surfaces and Faces at different heights. Setting via TEACH-IN on chuck datum or workpiece datum. Dressing intervals are programmable and incorporated in automatic grinding sequences. Additional intermediate dressing can be triggered manually. Hydraulic overhead dresser option. Grinding spindle invertor system standard. Electronic hand wheels for Cross and Down Feed. Automatic Park for Load / Unload at end of cycle. Programmable dressing with compensation. Dimension compensation - Enables operator to program deviations for the dimension correction function. Interrupt for dressing function - Enables operator to interrupt the grinding process manually and to trigger the dressing process as required. 4 / 9

2 DATE: 05/2011 Automatic Shift-Plunge Grinding followed by Area Grind Cycle - reduces grinding time by upto 50% Programmable feed and speeds can be adjusted in cycle. The machine can also be used as a conventional grinding machine, manually operated. µm precision via highest geometrical accuracy of machine base. Precision slideways with excellent damping characteristics : - Vertical: (Y) Linear guides - Longitudinal: (X) double-vee with thermally balanced behaviour. - Transverse: (Z) Linear guides Grinding spindle mounted in maintenance-free centre sleeve arrangement, with pre-stressed, backlash-free precision roller bearings. Operating elements ergonomically arranged. USB communications port for external programme storage. MAIN CONTROL FEATURES Latest Technology Touch Screen Control with a Okamoto graphical user interface and proven reliability This Okamoto Touch Screen Graphical User Interface is the latest generation of Okamoto easy-to-use software and is built on years of experience. It delivers a Proven capability of quick and easy setups. Graphical representation of common user friendly grind patterns and dress cycles to allow the rapid input of speeds, feeds, and other parameters. Large Colour Touch Sensitive Screen showing; Axes positions, feed increments and speeds, active grind/dress cycle and other messages. On-board storage capability of grind and dress cycles Communication with PC Network via USB Standard Grind Cycles : Standard Dress Cycles : 5 / 9

3 DATE: 05/2011 Optional Easy Wheel Forming Dress Cycles : Optional ISO G Code Programming : Typical Grind-set-up screen: Typical Dress-set-up screen: 6 / 9

4 Seperate CADCAM Software These options can be used to produce ISO G Code programmes for use with the ISO G Code Programming option on the machine ~ Available in all major European languages DATE: 05/2011 Okamoto UPCAM programming software with integrated CAD system (for installation on separate PC)(English language only) WinWop Lite software suite (for installation on separate PC), specialist CAD CAM package for grinding operations with the following features: ~ DXF file import from external CAD ~ Profile Option 1, easy wheel shape designer for 2 concave and 2 convex radii with 2 angles between. ~ Profile Option 2, easy wheel shape designer for up to 3 concave and 3 convex radii with 4 angles between. ~ Integrated simple to use CAD system for the production of complicated shapes. ~ Automatically produces ISO dressing Profile Grindng programmes ~ Collision detection for diamonds. WinWop Full software suite (for installation on separate PC), specialist CAD CAM package for grinding operations with all the basic features above plus the following extra features: ~ Production of dressing programs for swing dresser ~ Produces rapid pre-profiling dressing and contour grinding programs which can cut down initial forming time by up to 70% ~ Produces re-profiling programs to rapidly dress forms from one shape to the next. ~ Automatic production of involute forms. ~ Extended easy wheel shape designer for side dressing profiles, multi-vee profiles and concave shapes. ~ Easy setting of variable feedrate in different parts of the program. ~ Automatic deformation of profile. e.g. for producing a true radius on an angled cutter by dressing an ellipse. 7 / 9

5 TECHNICAL DATA ACC-64 CA-iQ Capacity & Dimensions Max. grinding height between table and new wheel (Ø 355), mm ACC-84 CA-iQ Capacity & Dimensions Max. grinding height between table and new wheel (Ø 355), mm ACC-104 CA-iQ Capacity & Dimensions Max. grinding height between table and new wheel (Ø 355), mm ACC-66 CA-iQ Capacity & Dimensions Max. grinding height between table and new wheel (Ø 405), mm DATE: 05/ x x x38x x x x x38x x x x x38x x x x x50x x / 9

6 DATE: 05/2011 ACC-106 Cai-Q Capacity & Dimensions Max. grinding height between table and new wheel (Ø 405), mm 1016x x x50x x COMMON SPECIFICATION FOR ALL SIZES X-axis/longitudinal travel T Slots (number x W), mm Table feed, hydraulic, continuously adjustable, m/min Y-axis/vertical travel Feed (auto.), mm Sparking Passes Rapid traverse, mm/min Pitch, electronic hand wheel, mm Z-axis/transverse travel Intermittent feed, mm Continuous feed, mm/min Max. rapid traverse, mm/min Pitch, electronic hand wheel, mm Grinding wheel Max. wheel width (all machines), mm Rotational speed, rpm Drive motor Grinding spindle, standard, kw Hydraulic pump, kw Vertical travel AC servomotor, kw Transverse travel AC servomotor, kw Electrical equipment Operating voltage/frequency, V/Hz Connected load, kva 3x /1/ /1 / ,5 2,2 1,5 0,75 400/ / 9

RSM 500 B CNC RSM 500 B CNC. CNC Cylindrical Grinding Machines

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