Circular Saws for Steel. The KKS Series The Reliable All-Rounder

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1 Circular Saws for Steel The Series The Reliable All-Rounder

The Series The Reliable All-Rounder Upstroking cold saws reflect Kaltenbach s unique experience and innovative history 400 / 450 The turntable has a range of

The proven KALTENBACH principle of the upstroking saw offers the following advantages: saw table is freely accessible from the front sawblade remains safely

swivelled through 180 workpiece is always clamped from both sides in case of mitre cuts, the sawblade approaches the material at 90 thus avoiding defl ection

2 The Series The Reliable All-Rounder Upstroking cold saws reflect Kaltenbach s unique experience and innovative history 400 / 450 The turntable has a range of 180 upstroking cold saws reflect Kaltenbach s unique experience and innovative history, making for an ultra-reliable all-rounder. The proven KALTENBACH principle of the upstroking saw offers the following advantages: saw table is freely accessible from the front sawblade remains safely in the machine housing while the material is positioned and removed material is ergonomically transported, clamped and cut saw table and sawblade can be swivelled through 180 workpiece is always clamped from both sides in case of mitre cuts, the sawblade approaches the material at 90 thus avoiding defl ection saw table is easily set to the desired cutting angle, left or right The 400 / 450 ranges are veritable universal circular cold saws. Solid material is cut with the same ease as tubes and sections.

Excellent accessibility for blade changes Chip conveyor and container

available The strong drive train ensures high performance and low noise

The well-proven method of guiding the saw arm using a robust trunnion

It is rigid and permits work to very tight tolerances.

an atomised lubrication system and effi cient chip removal ensures long

Chips fl ow down into a drawer arranged in the base of the machine.

3 Excellent accessibility for blade changes Chip conveyor and container for continuous chip removal Coolant atomizer system are optional available The strong drive train ensures high performance and low noise levels for the 400 / 450 ranges. The well-proven method of guiding the saw arm using a robust trunnion bearing is practically free of wear. It is rigid and permits work to very tight tolerances. Setting of cutting speed and feed is very easy, even for an unskilled operator. Effective cooling of the sawblade with fl ood coolant or optionally by an atomised lubrication system and effi cient chip removal ensures long blade life. Chips fl ow down into a drawer arranged in the base of the machine. The drawer can be easily removed and emptied. The hydraulic vertical clamp acts on both sides of the sawblade. In addition, horizontal clamps may be used. The cutting range of the 400 / 450 Series Height [mm] The cutting range of the 400 / 450 covers a wide range of sections. at 90 Width [mm] at 45 at 30

Semi-Automatic Cold Circular Saws E Clamping of workpiece, Sawing

400 E / 450 E The 400 E and 450 E are particularly suited for

They are fully fl edged semi-automatic cold circular saws with

Cutting height is electronically set via a key on all models.

4 Semi-Automatic Cold Circular Saws E Clamping of workpiece, Sawing operation, Blade return, Clamp release Simply by pressing a button. 400 E / 450 E The 400 E and 450 E are particularly suited for one-off and small batch work. They are fully fl edged semi-automatic cold circular saws with capability. Cutting height is electronically set via a key on all models. Compact and user-friendly electronic controls are arranged on the right side of the machine. The wide front door facilitates fast and easy sawblade change, chip removal and replacement of the neoprene Vulkollan roller, as well as simple maintenance work on the machine. 400 E Adjustment of mitre cutting angle

Semi-Automatic Universal Circular Saws H Enhanced productivity and excellent ease of use.

an increased output of the hydraulic unit and a long stroke clamping device which makes

State of the art controls have reduced the number of operating keys to 5.

An additional PLC operating panel permits the selection of different modes.

Flood coolant / coolant atomizer 450 H Error message in plain text Optional Equipment:

5 Semi-Automatic Universal Circular Saws H Enhanced productivity and excellent ease of use. 400 H / 450 H The 400 H and 450 H semiautomatic universal circular saws are equipped with an increased output of the hydraulic unit and a long stroke clamping device which makes these circular saws high-performance and universal mitre-cutting machines. State of the art controls have reduced the number of operating keys to 5. Operation is simple and ergonomical. An additional PLC operating panel permits the selection of different modes. The following parameters are set and stored in the Main Menu : Cutting speed Batch size Flood coolant / coolant atomizer 450 H Error message in plain text Optional Equipment: Frequency controlled saw drive Atomised lubrication system Roller conveyors Length measuring equipment Adjustment of back fence Horizontal clamps to the left and right of the sawblade (Option)

It then consists of two machines with a positioning rack and a central control.

6 Double Circular Saw 400 DH Enhanced speed, precision, productivity. Double circular saw 400 DH The 400 H can be extended to the 400 DH double circular saw. It then consists of two machines with a positioning rack and a central control. In order to obtain the desired ut-off length one of the machines is positioned by a handwheel or via NC preselection. Both machines are centrally operated via a foot switch. However, it is also possible to use both saws separately at any time. In addition, a length measuring unit may be installed at one of the machines.

clamping cylinder Saw table prepared for attaching the client s jigs Hydraulic sawblade feed, infi nitely variable Electronic cutting stroke limitation with toothed segment and

7 Semiautomatic Circular Saw 450 R The fixture specialist. Semiautomatic sawing machine for tubes 450 R Semiautomatic sawing machine for straight cuts in tubes 450 R Rigid vertical clamping vice attached to saw table with long stroke clamping cylinder Saw table prepared for attaching the client s jigs Hydraulic sawblade feed, infi nitely variable Electronic cutting stroke limitation with toothed segment and rotary encoder Coolant atomiser system Electric equipment with two hands safety control Programming panel with diagnostic functions and text indicator Large electrically interlocked front door for rapid change of sawblade and chip removers Secure clamping and precise cuts on pre-bent pipes and tubes

Fully Automatic Universal Sawing Machine 400 NA The evolution of fully

The 400 NA is ideal for cutting flat, angle and solid materials as well as

Different drive options and magazines for material pre-storage make this

Fully Automatic Universal Sawing Machine 400 NA Optimum chip and coolant

quality due to workpiece clamping bothsides of the sawblade and infi

8 Fully Automatic Universal Sawing Machine 400 NA The evolution of fully automated miter sawing. The 400 NA is ideal for cutting flat, angle and solid materials as well as tubes and profiles. Different drive options and magazines for material pre-storage make this machine a real allrounder. Fully Automatic Universal Sawing Machine 400 NA Optimum chip and coolant fl ow enhanced by the KALTENBACH upstroking blade principle Superior cut quality due to workpiece clamping bothsides of the sawblade and infi nitely variable feed rate Easy programming and operation via NC control Short cycle times thanks to automatic cutting height adjustment and rapid blade return Short remnant due to an optimized infeed gripper Wide range of Mechanical trim stop

9 Movable workpiece stop for straight cuts and short remnants Accessories: Coolant atomiser system Horizontal clamp Trim stop Chin conveyor / container Magazines Horizontal clamp shown here on outfeed side Various magazine options

Handling and Measuring Systems Safe and efficient production sawing.

conveyor KALTENBACH s well proven modular system permits the machine to be

Input and output roller conveyors are available in different lengths.

Numeric controlled gripper feed M 45 NC 400 E with L 40 NC length

Length Measuring System L 45 I Length Measuring System L 40 NC Manual

Stop carriage with remote control by handwheel.

Stop plate raising and lowering by separate hydraulic hand valve.

10 Handling and Measuring Systems Safe and efficient production sawing. Manual and NC controlled length measuring systems with output roller conveyor KALTENBACH s well proven modular system permits the machine to be tailored to customer-specific requirements. Input and output roller conveyors are available in different lengths. Manual or NC-controlled length measuring equipment is also available. Numeric controlled gripper feed M 45 NC 400 E with L 40 NC length measuring system and T3 transport system Length Measuring System L 45 E Length Measuring System L 45 I Length Measuring System L 40 NC Manual length measuring system. Stop plate can be raised manually. Stop carriage with remote control by handwheel. Arresting by hydraulic hand valve. Stop plate raising and lowering by separate hydraulic hand valve. Electronic digital readout. Powered setting of measured length via NC control. The cut-off length is preselected from four memories containing 100 length dimensions each. The stop carriage is automatically clamped after positioning.

11 Technical Data 400 E 400 H 450 E 450 H 450 R Sawblade Ø mm Drive capacity - Standard - optional - freq. controlled (opt) - optional - optional frequenzg. Sawblade feed - infinitely variable - Rapid return stroke Material feed speed - single stroke - multiple stroke max. Dimensions - Length - Width - height kw 1,8 / 2,7 1,8 / 2,7 3,7 / 4,5 4,0 1,8 / 2,7 1,8 / 2,7 3,7 / 4,7 4,0 bzw. 5,5 1,8 / 2,7 3,7 / 4,5 5,5 Hydraulic pump delivery l/min Cutting speed - standard m/min 10/20 11/22 15/30 13/26 13/26 15/30 15/30 mm/min /20 13/26 15/30 30/ bzw /22 13/26 15/30 35/ bzw / NA 1,8/2,7 3,7/4,7 4,0 10/20 13/26 15/30 30/ bzw mm mm Weight kg working height mm turntable range mm mm mm x x x x x x x x x x x 30 Accessories 400 E 400 H 450 E 450 H 450 R Hydraulic vertical short stroke clamping cylinder Hydraulic vertical long stroke clamping cylinder Horizontal stop r/l Hydraulic horizontal clamping vice r/l Work piece stop at both sides of the sawblade Electronic cutting stroke limitation Tiltable safety hood Work area illumination Coolant atomiser system Hydraulic sawblade feed Input and output roller conveyors T3 Length measuring systems Chip conveyor and container 400 NA Standard Optional Not available

12 KALTENBACH Metall Working Systems: The Full Range. Transport Systems Measuring Systems Contour Marking Band- and Circular- Sawing Machines Drilling Machines Plate Processing Centers Robotic Coping Machines Kaltenbach 2009 Kaltenbach reserves the right to alter specifi cations without further notice Printed in Germany 06/2009 Punching/Shearing Machines In addition to an standard extensive programm KALTENBACH offers special solutions for metal working. Ask for our brochure as well as any additional information you might require. Kaltenbach GmbH + Co. KG Postfach D Lörrach Blasiring 4 D Lörrach Tel.: +49 (0) 7621 / Fax: +49 (0) 7621 / info@kaltenbach.de

the reliable allrounders.

Powerful solutions passionate people the reliable allrounders. the KKS series semi-automatic universal mitring circular saws > MADE IN GERMANY REQUIREMENTS MAY CHANGE WITH TIME. BUT REAL QUALITY IS ALWAYS