CoreHog makes the most advanced Composite Machining tools on the market. Composites

Transcription

1 CoreHog makes the most advanced Composite Machining tools on the market Composites

2 Table of Contents Table of Contents Page Honeycomb Core Tools 2 14 Small Size Finishing Tools 2 Medium Size Finishing Tools 3 4 Large Size Finishing Tools 5 8 CoreHog Valve Cutters 9 11 Vertical Wall Finishing Tools 12 Honeycomb Core Roughing Tools Sandwich Panel Cutters Undercutting & Combination Tools Sandwich Panel Cutters 18 Composite Laminate Tools PCD Diamond Tools 19 CRFP Router Bits 20 CRFP High Feed Mills 21 High Performance Drilling Dagger Drill 23 Tapered Drill / Reamer 24 Carbide 4 Facet Drill 25 Helical Step Drill / Reamer 26 PCD 8 Facet Drill 27 PCD Countersink 28 Technical Resources

3 About Us About CoreHog CoreHog is fast becoming a world leading supplier in the design, manufacture and use of composite cutting tools used in the market today. Our customers are on the forefront of technology used in markets ranging from Aerospace, Space Systems, Defense Systems, Auto Racing and Naval Technologies. At CoreHog we understand that as our customers progress in technology, and their need to manufacture more efficiently and accurately increase. With over 40 years of combined hands on experience, our staff is able to provide recommendations on your projects every step of the way, from start to finish. We are committed to putting our tools through extensive pre-market testing in order to further refine and prove superior cutting technology. All of our tools are made with high grade, application specific grade materials specially formulated to provide the best performance possible. With this commitment to excellence, you can rest assure that you are receiving premium quality tools that will stand up to your processes. You will always find a courteous staff ready to answer your questions at CoreHog. We pride ourselves in providing the highest customer service possible. Our staff is well versed and extremely knowledgeable in the composites manufacturing industry. We are always ready to provide you with the best cutting tools solutions for your specific application. CoreHog Avenue Crocker Unit 313 Valencia CA

4 Honeycomb Core Tools Small Size Finishing Tools Our small finishing tools are designed for machining small slots and pockets or concave surfaces in honeycomb core. The two piece design consists of a solid carbide Coreslicer with integral shank and a CoreHog shredder. CoreHogger (*optional) Coreslicer CS Smooth Edge CSC Coarsetooth Edge CST Sawtooth Edge Kevlar/Nomex Core Aluminum Core 6LB Aluminum Core 6LB Small CoreHoggers Part # DIA Shank OAL Use with 10MH.334" N/A.500" 10MCS Slicer 5H.470" N/A.625 5CS / 5CST / 5CSC Slicer 12MH.472" / 12MM.375" 1.30" 5CS_HSS Small Coreslicers Part # DIA Shank OAL Description Use with 5MCS.196 / 5MM.118 / 3MM 2.00" Smooth Edge N/A v10mcs.393 /10MM.196 / 5MM 4.00" Smooth Edge 10MH 10MCST.393 /10MM.196 / 5MM 4.00" Sawtooth Edge 10MH 5CS.500".250" 4.00" Smooth Edge 5H 5CSC.500".250" 4.00" Coarsetooth Edge 5H 5CST.500".250" 4.00" Sawtooth Edge 5H 5CS_HSS.500" N/A N/A Smooth Edge 12MH

5 Honeycomb Core Tools Medium Size Finishing Tools Our medium finishing tools are designed for machining small to medium slots, pockets and concave or convex surfaces in honeycomb core. The two piece design consists of a solid carbide Coreslicer and a HSS CoreHogger with an integral shank. CoreHogger (*optional) Coreslicer Screw CS Smooth Edge CSC Coarsetooth Edge CST Sawtooth Edge Kevlar/Nomex Core Aluminum Core 6LB Aluminum Core 6LB CoreHog Avenue Crocker Unit 313 Valencia CA

6 Honeycomb Core Tools Medium Size Finishing Tools Medium Coreslicers Part # DIA Description Use with 75CS.750" Smooth Edge 17RZR, 16MMHA_CARB 75CST.750" Sawtooth Edge 17RZR, 16MMHA_CARB 75CSC.750" Coarsetooth Edge 17RZR, 16MMHA_CARB 1CS 1.000" Smooth Edge 1HA, 1HA_CARB, 17RZR's, 16MMHA_CARB 1CSC 1.000" Coarsetooth Edge 1HA, 1HA_CARB, 17RZR's, 16MMHA_CARB 1CST 1.000" Sawtooth Edge 1HA, 1HA_CARB, 17RZR's, 16MMHA_CARB Medium CoreHoggers Part # DIA LOC Shank OAL Use with 16MMHA_CARB 16MM 30MM 16MM 120MM 75CS / 75CSC / 75CST / 1CS / 1CSC / 1CST 17RZR_ " / 17MM 1.00".375" 2.75" 75CS / 75CSC / 75CST / 1CS / 1CSC / 1CST 17RZR.669" / 17MM 1.30".500" 3.50" 75CS / 75CSC / 75CST / 1CS / 1CSC / 1CST 17RZRXL.669" / 17MM 1.30".500" 4.75" 75CS / 75CSC / 75CST / 1CS / 1CSC / 1CST 1HA.875" 1.30".500" 3.50" 1CS / 1CSC / 1CST 1HA_CARB.875" 1.30".500" 4.75" 1CS / 1CSC / 1CST Screw included with CoreHogger

7 Honeycomb Core Tools Large Size Finishing Tools Our large finishing assembly tools are one of our most popular series. They are specifically designed to finish large surface area parts in all variety of honeycomb core. Depths of cut can be made up to deep. We have many configurations and styles specifically designed for different material types, densities and manufacturing styles. The (3) piece design consists of an arbor (washer and screw included), CoreHog shredder and carbide Coreslicer. Arbor CoreHogger Coreslicer Washer Screw CS Smooth Edge CSC Coarsetooth Edge CST Sawtooth Edge CSW Wavy Edge Kevlar/Nomex Core Aluminum Core 6LB Aluminum Core 6LB CoreHog Arbors Part # Shank DIA OAL Use with 45A.500" 3.5" 45MM Assembly 63A.500" 3.5" 63MM/ 2" / 3" Assemblies 2A.625" 3.5" 63MM / 2" / 3" Assemblies 63AEXT.750" 4.25" 63HLG_CARB Assemblies CoreHog Avenue Crocker Unit 313 Valencia CA

8 Honeycomb Core Tools Large Coreslicers Smooth Edge Coreslicers Part # DIA Use with 45CS 45MM 45H, 45H_CARB 50CS 50MM 45H, 45H_CARB 2CS H, 2HLG, 2HLG_3DEG 63CS 63MM 63H, 63HLG, 63H_CARB, 63HLG_CARB 3CS H, 3HLG Wavy Edge Coreslicers Part # DIA Use with 45CSW 45MM 45H, 45H_CARB 50CSW 50MM 45H, 45H_CARB 2CSW H, 2HLG, 2HLG_3DEG 63CSW 63MM 63H, 63HLG, 63H_CARB, 63HLG_CARB 3CSW H, 3HLG

9 Honeycomb Core Tools Large Coreslicers Sawtooth Edge Coreslicers Part # DIA Use with 45CST 45MM 45H, 45H_CARB 50CST 50MM 45H, 45H_CARB 2CST H, 2HLG, 2HLG_3DEG 63CST 63MM 63H, 63HLG, 63H_CARB, 63HLG_CARB 3CST H, 3HLG Coarse Tooth Edge Coreslicers Part # DIA Use with 45CSC 45MM 45H, 45H_CARB 50CSC 50MM 45H, 45H_CARB 2CSC H, 2HLG, 2HLG_3DEG 63CSC 63MM 63H, 63HLG, 63H_CARB, 63HLG_CARB 3CSC H, 3HLG CoreHog Avenue Crocker Unit 313 Valencia CA

10 Honeycomb Core Tools Large CoreHoggers Powdered Metal CoreHoggers Part # DIA LOC Use with 45H 44MM CS, 45CST, 45CSC, 45CSW, 2H CS, 2CST, 2CSC, 2CSW 2HLG CS, 2CST, 2CSC, 2CSW 2HLG_3DEG CS, 2CST, 2CSC, 2CSW 63H 61.5MM CS, 63CST, 63CSC, 63CSW 63HLG 61.5MM CS, 63CST, 63CSC, 63CSW 3H CS, 3CST, 3CSC, 3CSW Powered Metal Carbide CoreHoggers Part # DIA LOC Use with 45H_CARB 44MM.620" 45CS, 45CSC, 45CST, 45CSW 2H_CARB 1.950".750" 2CS, 2CSC, 2CST, 2CSW 2HLG_CARB 1.950" 1.50" 2CS, 2CSC, 2CST, 2CSW 63H_CARB 61.5MM 0.70" 63CS, 63CSC, 63CST, 63CSW 63HLG_CARB 61.5mm 1.20" 63CS, 63CSC, 63CST, 63CSW

11 Honeycomb Core Tools CoreHog Valve Cutters Our valve style Coreslicers are designed for machining concave and convex surfaces in honeycomb core. The two piece design consists of a solid carbide Coreslicer and a steel arbor. Arbor Coreslicer Screw CS Smooth Edge CSC Coarsetooth Edge CST Sawtooth Edge Kevlar/Nomex Core Aluminum Core > 6LB Aluminum Core > 6LB CoreHog Avenue Crocker Unit 313 Valencia CA

12 Honeycomb Core Tools CoreHog Valve Cutters CoreHog Valve Stem Arbors Part # Shank DIA OAL Use with 1CFA.500" 3.5" 1CS / 1CSC / 1CST 15CFA.500" 3.5" 15CS / 15CSC / 15CST 2CFA.500" 3.5" 2CFS / 2CFSC / 2CFST 75MMCFA.500" 2.5" 75MMCFS / 75MMCFSC / 75MMCFST CoreHog Valve Stem Slicers Part # DIA Description Use with 1CFS 1.000" Smooth Edge 1CFA 1CFSC 1.000" Coarsetooth Edge 1CFA 1CFST 1.000" Sawtooth Edge 1CFA 15CFS 1.500" Smooth Edge 15CFA 15CFSC 1.500" Coarsetooth Edge 15CFA 15CFST 1.500" Sawtooth Edge 15CFA 2CFS 2.000" Smooth Edge 2CFA 2CFSC 2.000" Coarsetooth Edge 2CFA 2CFST 2.000" Sawtooth Edge 2CFA 75MMCFS 75MM Smooth Edge 75MMCFA 75MMCFSC 75MM Coarsetooth Edge 75MMCFA 75MMCFST 75MM Sawtooth Edge 75MMCFA

13 Honeycomb Core Tools CoreHog Valve Cutters CoreHog Valve Stem Slicers with Integral Shank Part # DIA OAL Description 5MCS 5MM 1.38" Smooth Edge 10MCS 10MM 4.00" Smooth Edge 5CS.500" 4.00" Smooth Edge 5CSC.500" 4.00" Coarsetooth Edge 5CST.500" 4.00" Sawtooth Edge 75CS_MTK.750" 3.00" Smooth Edge 75CSC_MTK.750" 3.00" Coarsetooth Edge 75CST_MTK.750" 3.00" Sawtooth Edge 1CS_MTK 1.000" 3.00" Smooth Edge 1CSC_MTK 1.000" 3.00" Coarsetooth Edge 1CST_MTK 1.000" 3.00" Sawtooth Edge CoreHog Avenue Crocker Unit 313 Valencia CA

14 Honeycomb Core Tools Vertical Wall Finishing Tools Left Hand CoreHoggers Part # DIA LOC OAL 25CHLH CHLH CHLH CHLH CHLH CHLH CHLH CHLH CHLH Thanks to a new left hand configuration of CoreHogger you can now quickly and effectively finish vertical walls with a 3-axis milling routine. Example using CoreHoggers to machine a horizontal surface Strategy 1. Rough profile using standard CoreHogger and conventional milling. 2. Mill profile to net (0.000 ) using left hand CoreHogger. One pass conventional + one pass climb cutting. **Run spindle counterclockwise (M04) 3. Spring pass net profile using standard CoreHogger. Benefits bbsignificantly faster cycle times b bmuch easier to program and alter toolpaths. b bextended tool life = decreased tooling costs b bminimal cell flagging and reduced hand work. b beliminates pogo tools and toolpaths

15 Honeycomb Core Roughing Tools Honeycomb Core Roughing Tools Designed to cut most honeycomb core materials, our CoreHog geometry provides rapid material removal to increase productivity. We recommend using these as much as possible to reduce wear and expense on other finishing style tools. Flat End CoreHoggers Part # DIA LOC OAL 25CH CH CH CH CH CH MMCH 16MM CH CH MMCH 20MM CH CH Flat End CoreHoggers for Light Density Core Part # DIA LOC OAL 75CHF.750" 2.00" 4.00" 75CHF-6.750" 3.00" 6.00" CoreHog Avenue Crocker Unit 313 Valencia CA

16 Honeycomb Core Roughing Tools Honeycomb Core Roughing Tools Designed to cut most honeycomb core materials, our CoreHog geometry provides rapid material removal to increase productivity. We recommend using these as much as possible to reduce wear on other finishing style tools, saving you expense on cost per part. Ball End CoreHoggers Part # DIA LOC OAL 25BACH BACH BACH BACH BACH BACH BACH BACH BACH BACH

17 Sandwich Panel Tools Sandwich Panel Rebating Tools Designed to cut most honeycomb core materials, our CoreHog geometry provides rapid material removal to increase productivity. We recommend using these as much as possible to reduce wear on other finishing style tools, saving you expense on cost per part. Undercutting/Rebating Tools Part # DIA LOC Shank DIA OAL 5CHRBCL 13MM 12.7MM 6MM 100MM TR315X5X6MM.500".315" 6MM 2.50" TR335X5X6MM.500".335" 6MM 2.50" TR600X5X6MM.500".600" 6MM 2.50" TEKLRBT75X335X6MM.750".335" 6MM 2.50" CoreHog Avenue Crocker Unit 313 Valencia CA

18 Sandwich Panel Tools Modular Rebating Tools We have set the stage yet again with our new Modular Sandwich Panel Cutter. This tool allows you to machine both the skin and undercut the panel at the same time. The new design is made up of three separate components (Arbor / Skin Insert / Core Insert) and allows you to customize and individually replace each cutting component. Rebating (trenching, ditching, relieving, etc.) is the removal of material between the skins of a sandwich panel. Due to the unique geometry of our rebating tools, cutting feed rates will increase up to 500% above our competitors. We stock many custom configurations of rebating tools that are not listed above. Please contact our sales department to inquire. Arbor Coreslicer Skin Insert Coreslicer Insert Screw New! Modular Sandwich Panel Cutter Arbor Part # Shank DIA OAL Description 5APCA.500" 3.0" Arbor for modular panel cutter assembly

19 Sandwich Panel Tools Modular Rebating Tools Modular Sandwich Panel Cutter Core Insert Part # DIA LOC Description 875X16CHRBPCA.875".160" Insert for Core material 875X21CHRBPCA.875".210" Insert for Core material 875X38CHRBPCA.875".380" Insert for Core material 875X45CHRBPCA.875".450" Insert for Core material 875X475CHRBPCA.875".475" Insert for Core material 875X50CHRBPCA.875".500" Insert for Core material 100X312CHRBPCA 1.00".312" Insert for Core material Modular Sandwich Panel Cutter Skin Insert Part # DIA LOC Description 5PCCFRU.500".150" Skin insert for General use 5PCCFRU_CVD.500".150" Skin insert for Heavy Duty use CoreHog Avenue Crocker Unit 313 Valencia CA

20 Sandwich Panel Tools Sandwich Panel Cutting Tools CoreHog solid carbide sandwich panel cutters were developed to allow finish cutting of composite honeycomb panels. This new design allows full depth cutting of panels at the fastest feed rates possible while minimizing issues of flagging and delaminating created by traditional cutters used in the industry. Recommended with materials such as carbon laminate with Nomex honeycomb and Kevlar honeycomb. CoreHog tools are extensively tested on aircraft interior panels and found to virtually eliminate manual cleanup of parts after machining, while increasing cutting rates by up to 300% over conventional cutters. Specially selected coatings have been added to prolong tool life over standard carbide alone. We stock many custom configurations of rebating tools that are not listed above. Please contact our sales department to inquire. Contact us at Sandwich Panel Cutters Part # DIA LOC OAL Notes 25SPC.250".625" 2.50" General Use (not for Tedlar) 25SPC " 1.250" 2.50" General Use (not for Tedlar) 375SPC.375".875" 2.50" General Use (not for Tedlar) 375SPC " 1.250" 2.50" General Use (not for Tedlar) 5SPC.500" 1.375" 3.00" General Use (not for Tedlar) 25CMT.250" 1.125" 2.50" Heavy Duty 375CMT.375" 1.125" 2.50" Heavy Duty 5CMT.500" " Heavy Duty 25CFRD.250".750" 2.50" Heavy Duty 375CFRD.375" 1.000" 2.50" Heavy Duty 5CFRD.500" 1.250" 3.00" Heavy Duty 25CFRDCVD.250".750" 2.50" Extreme Duty 375CFRDCVD.375" 1.000" 2.50" Extreme Duty 5CFRDCVD.500" 1.250" 3.00" Extreme Duty

21 Composite Laminate Tool PCD Diamond Tools Polycrystalline diamond tools are used extensively in automotive and aerospace industries. They are ideal for high speed machining in tough and abrasive aluminum alloys, and high-abrasion processes such as drilling and milling in materials like carbon fiber, fiberglass and ceramics. The diamond cutting edges make them last for extended periods before replacement is needed. High volume processes, tight tolerances, and highly abrasive processes are ideal for diamond tooling PCD Square End Mills Part # DIA LOC OAL 125PCD.125".250" 1.50" 25PCD.250".250" 2.50" 375PCD.375".312" 2.50" 5PCD.500".312" 3.00" 75PCD.750".500" 4.00" Excellent for milling all types of composite laminate type materials ranging from carbon, Fiberglass, S-Glass and Kevlar Phenolic. Tool life up to 50x s higher than standard carbide tools when used as recommended. Ball End Mills Part # DIA LOC OAL 25PCDB.250".312" 2.50" 375PCDB.375".437" 2.50" 5PCDB.500".500" 3.00" 75PCDB.750".500" 4.00" CoreHog Avenue Crocker Unit 313 Valencia CA

22 Composite Laminate Tools CFRP Router Bits Excellent for milling all types of composite laminate type materials ranging from carbon, Fiberglass, S-Glass and Kevlar Phenolic. Tool life up to 50x s higher than standard carbide tools when used as recommended. *PVD Coated Thin film coated for good life in short run production Composite Router Bits General Use Part # DIA LOC OAL Direction 25CFRU.250".750" 2.50" Up Cut / Standard End 25CFRUDP.250".750" 2.50" Up Cut / Drill Point End 25CFRD.250".750" 2.50" Down Cut / Standard End 375CFRU.375" 1.125" 2.50" Up Cut / Standard End 375CFRUDP.375" 1.125" 2.50" Up Cut / Drill Point End 375CFRD.375" " Down Cut / Standard End 5CFRU.500" 1.500" 3.00" Up Cut / Standard End 5CFRUDP.500" 1.500" 3.00" Up Cut / Drill Point End 5CFRD.500" 1.500" 3.00" Down Cut / Standard End 75CFRU.750" 2.00" 4.00" Up Cut / Standard End 75CFRD.750" 2.00" 4.00" Down Cut / Standard End

23 Composite Laminate Tools CFRP Router Bits *CVD Coated Diamond coated for longest life in high abrasive materials Composite Router Bits Heavy Duty Use Part # DIA LOC OAL Direction 25CFRUCVD.250".750" 2.50" Up Cut / Standard End 25CFRUCVDDP.250".750" 2.50" Up Cut / Drill Point End 25CFRDCVD.250".750" 2.50" Down Cut / Standard End 375CFRUCVD.375" 1.125" 2.50" Up Cut / Standard End 375CFRUCVDDP.375" 1.125" 2.50" Up Cut / Drill Point End 375CFRDCVD.375" " Down Cut / Standard End 5CFRUCVD.500" 1.500" 3.00" Up Cut / Standard End 5CFRUCVDDP.500" 1.500" 3.00" Up Cut / Drill Point End 5CFRDCVD.500" 1.500" 3.00" Down Cut / Standard End 75CFRUCVD.750" 2.00" 4.00" Up Cut / Standard End 75CFRDCVD.750" 2.00" 4.00" Down Cut / Standard End CFRP High Feed Mills Composite Hi-Feed Mills - General Use Part # DIA LOC OAL Direction 25CFHFM.250".750" 2.50" Up Cut / Standard End 375CFHFM.250".750" 2.50" Up Cut / Drill Point End 5CFHFM.250".750" 2.50" Down Cut / Standard End CoreHog Avenue Crocker Unit 313 Valencia CA

24 Composite Laminate Tools CFRP High Feed Mills Composite Hi-Feed Mills - Heavy Duty Use Part # DIA LOC OAL Direction 25CFHFMCVD.250".750" 2.50" Up Cut / Standard End 375CFHFMCVD.250".750" 2.50" Up Cut / Drill Point End 5CFHFMCVD.250".750" 2.50" Down Cut / Standard End Drilling Tools Our naming convention for Composite Drill Bits Name Acronym Cutting Diameter Coating Type Overall Length STDRMR 1250 C0 4 High Performance Drilling Coating Type Legend C0 Uncoated for general machining conditions in Non Ferrous materials Good C7 Excellent wear coating with good lubricity for Non Ferrous materials Better C8 Ultra high wear and high lubricity coating for Non Ferrous materials Best

25 Drilling Tools Dagger Drill bbdrill & Ream in one operation bbimproved hole tolerance bbreduces delamination on exit bbrecommended for hand use but can be used in CNC operations OAL DLC Coated for extended life D1 Dagger Drill - Carbide Size D1 OAL 4" 6" # DGRDR DGRDR / DGRDR DGRDR # DGRDR DGRDR / DGRDR DGRDR / DGRDR DGRDR # DGRDR DGRDR # DGRDR DGRDR / DGRDR DGRDR / DGRDR DGRDR # DGRDR DGRDR # DGRDR DGRDR # DGRDR DGRDR # DGRDR DGRDR / DGRDR DGRDR / DGRDR DGRDR # DGRDR DGRDR A DGRDR DGRDR B DGRDR DGRDR / DGRDR DGRDR Additional sizes and custom configurations available CoreHog Avenue Crocker Unit 313 Valencia CA

26 Drilling Tools Tapered Drill / Reamer bbdrill & Ream in one operation bbimproved hole tolerance and True Position bb4 Flute design with tapered pilot bbeliminates delamination on exit bbfor use in both hand and CNC operations OAL We recommend C7 or C8 coating for improved performance D1 Tapered Drill / Reamer - Carbide Size D1 OAL 4" 6" # TPRMR0980C0-4 TPRMR0980C0-6 1/ TPRMR1250C0-4 TPRMR1250C0-6 # TPRMR1285C0-4 TPRMR1285C0-6 9/ TPRMR1406C0-4 TPRMR1406C0-6 5/ TPRMR1563C0-4 TPRMR1563C0-6 # TPRMR1590C0-4 TPRMR1590C0-6 # TPRMR1610C0-4 TPRMR1610C0-6 11/ TPRMR1719C0-4 TPRMR1719C0-6 3/ TPRMR1875C0-4 TPRMR1875C0-6 # TPRMR1910C0-4 TPRMR1910C0-6 # TPRMR1935C0-4 TPRMR1935C0-6 # TPRMR1990C0-4 TPRMR1990C0-6 # TPRMR2010C0-4 TPRMR2010C0-6 13/ TPRMR2031C0-4 TPRMR2031C0-6 7/ TPRMR2188C0-4 TPRMR2188C0-6 # TPRMR2280C0-4 TPRMR2280C0-6 A TPRMR2340C0-4 TPRMR2340C0-6 B TPRMR2380C0-4 TPRMR2380C0-6 1/ TPRMR2500C0-4 TPRMR2500C

27 Drilling Tools 8 Facet Drill bbadditional facet prevents fray and delamination bbreduced cutting forces bbmade from solid Carbide and can be coated for increased tool life bbfor use in both hand and CNC operations OAL We recommend C7 or C8 coating for improved performance D1 8 Facet Drill - Carbide Size D1 OAL 4" 6" # FDR09804C0-4 8FDR09806C0-6 1/ FDR12504C0-4 8FDR12506C0-6 # FDR12854C0-4 8FDR12856C0-6 9/ FDR14064C0-4 8FDR14066C0-6 5/ FDR15634C0-4 8FDR15636C0-6 # FDR15904C0-4 8FDR15906C0-6 # FDR16104C0-4 8FDR16106C0-6 11/ FDR17194C0-4 8FDR17196C0-6 3/ FDR18754C0-4 8FDR18756C0-6 # FDR19104C0-4 8FDR19106C0-6 # FDR19354C0-4 8FDR19356C0-6 # FDR19904C0-4 8FDR19906C0-6 # FDR20104C0-4 8FDR20106C0-6 13/ FDR20314C0-4 8FDR20316C0-6 7/ FDR21884C0-4 8FDR21886C0-6 # FDR22804C0-4 8FDR22806C0-6 A FDR23404C0-4 8FDR23406C0-6 B FDR23804C0-4 8FDR23806C0-6 1/ FDR25004C0-4 8FDR25006C0-6 CoreHog Avenue Crocker Unit 313 Valencia CA

28 Drilling Tools Helical Step Drill bbproprietary step design Eliminates delamination and/or burr on exit bbimproved hole finish bbcan be used in composite and metal stacked materials bbmade from solid Carbide and coated for optimal tool life bbfor use in both hand and CNC operations OAL D1 Helical Step Drill - Carbide Size D1 OAL 4" 6" # STDRMR0980C0-4 STDRMR0980C0-6 1/ STDRMR1250C0-4 STDRMR1250C0-6 # STDRMR1285C0-4 STDRMR1285C0-6 9/ STDRMR1406C0-4 STDRMR1406C0-6 5/ STDRMR1563C0-4 STDRMR1563C0-6 # STDRMR1590C0-4 STDRMR1590C0-6 # STDRMR1610C0-4 STDRMR1610C0-6 11/ STDRMR1719C0-4 STDRMR1719C0-6 3/ STDRMR1875C0-4 STDRMR1875C0-6 # STDRMR1910C0-4 STDRMR1910C0-6 # STDRMR1935C0-4 STDRMR1935C0-6 # STDRMR1990C0-4 STDRMR1990C0-6 # STDRMR2010C0-4 STDRMR2010C0-6 13/ STDRMR2031C0-4 STDRMR2031C0-6 7/ STDRMR2188C0-4 STDRMR2188C0-6 # STDRMR2280C0-4 STDRMR2280C0-6 A STDRMR2340C0-4 STDRMR2340C0-6 B STDRMR2380C0-4 STDRMR2380C0-6 1/ STDRMR2500C0-4 STDRMR2500C

29 Drilling Tools PCD Diamond 8 Facet Drill bb8 Facet design eliminates delamination on entry and exit bbmaximum material removal rates bbsuperior tool life bbcan be used in multi-material stacks bbrecommended for use on CNC machines OAL D1 PCD Diamond 8 Facet Drill Size D1 OAL 4" 6" # FDRPCD FDRPCD / FDRPCD FDRPCD # FDRPCD FDRPCD / FDRPCD FDRPCD / FDRPCD FDRPCD # FDRPCD FDRPCD # FDRPCD FDRPCD / FDRPCD FDRPCD / FDRPCD FDRPCD # FDRPCD FDRPCD # FDRPCD FDRPCD # FDRPCD FDRPCD # FDRPCD FDRPCD / FDRPCD FDRPCD / FDRPCD FDRPCD # FDRPCD FDRPCD A FDRPCD FDRPCD B FDRPCD FDRPCD / FDRPCD FDRPCD CoreHog Avenue Crocker Unit 313 Valencia CA

30 Drilling Tools PCD Diamond Countersinks Angle Pilot Diameter Replaceable Pilot bbideal for abrasive materials bbmaximum material removal rates bbsuperior tool life bbfor use in both hand and CNC operations. Shank Thread PCD Diamond Countersinks D1 Pilot Diameter Angle # of Flutes 2 3 Shank Thread Replaceable 100 CSNK1002FD375RP CSNK1003FD375RP 1/4" Replaceable 100 CSNK1002FD500RP CSNK1003FD500RP 1/4" Replaceable 100 CSNK1002FD750RP CSNK1003FD750RP 1/4" Replaceable 130 CSNK1302FD375RP CSNK1303FD375RP 1/4" Replaceable 130 CSNK1302FD500RP CSNK1303FD500RP 1/4" Replaceable 130 CSNK1302FD750RP CSNK1303FD750RP 1/4" CSNK1002FD375P125 CSNK1003FD375P125 1/4" CSNK1002FD375P128 CSNK1003FD375P128 1/4" CSNK1002FD500P125 CSNK1003FD500P125 1/4" CSNK1002FD500P125 CSNK1003FD500P125 1/4" CSNK1002FD500P239 CSNK1003FD500P239 1/4" CSNK1002FD625P191 CSNK1003FD625P191 1/4" CSNK1002FD625P250 CSNK1003FD625P250 1/4" CSNK1002FD750P312 CSNK1003FD750P312 1/4" CSNK1302FD375P125 CSNK1303FD375P125 1/4" CSNK1302FD375P128 CSNK1303FD375P128 1/4" CSNK1302FD500P125 CSNK1303FD500P125 1/4" CSNK1302FD500P125 CSNK1303FD500P125 1/4" CSNK1302FD500P239 CSNK1303FD500P239 1/4" CSNK1302FD625P191 CSNK1303FD625P191 1/4" CSNK1302FD625P250 CSNK1303FD625P250 1/4" CSNK1302FD750P312 CSNK1303FD750P312 3/8"

31 Technical Resources Speeds & Feeds Calculator for Composites Materials Automated Speeds & Feeds at your fingertips! CoreHog announces the release of their free Speeds and Feeds Calculator App in the App Store (IOS) and Google Play (Android) with cutting parameters for Solid Laminates, Honeycomb, Sandwich Panels, and other advanced materials. CoreHog Milling Calculator iphone and ipad Category: Utilities corehog.com + FREE cccc Version Details Reviews Screen shots C o re H og Related iphone Ave n u e C ro c ke r To get your copy, go to the App store on your phone or touch pad. Search for CoreHog. For PC, use this link Launch Online ipad U ni t 313 Va l e n c ia C A

32 Technical Resources Speeds and Feeds Aluminum Honeycomb Tools bbbelow listed speeds and feeds subject to variation from different treatment process, fixturing, etc. bbif cut face of material appears to be getting too hot, increase feed rates or drop spindle RPM bbif material tearing occurs at cells, decrease depth of cut and/or step over distance rather than plunging if possible when pocketing or roughing bb15 degree ramp angle is desirable bbconventional cutting is recommended for the slicer combination tools whenever possible but is not necessary if climb milling is required bbcut direction is not important when using CoreHog carbide roughing tools. Ramping into material is recommended bblisted speeds and feeds are to be used as a general guideline; adjustment may be necessary on a case-by-case basis Call for specific technical questions. Cutter Size/Type Depth of Cut Stepover Spindle RPM Feedrate (IPM) Info.250" CoreHog Rougher (25CH / 25BACH) IPM Decrease depth of cut on lighter density core to reduce possibility of cell fracture.500" CoreHog Rougher (5CH / 5BACH) IPM Decrease depth of cut on lighter density core to reduce possibility of cell fracture CoreHog Rougher (1CH / 1BACH) IPM Decrease depth of cut on lighter density core to reduce possibility of cell fracture 45CSHA (Full Assembly).375 Rough 150 Finish.89 Rough.375 Finish IPM.375 Doc for roughing DOC finish, ½ 5 lead angle 63CSHA (Full Assembly).375 Rough 150 Finish 1.24 Rough.375 Finish IPM.600 Doc for roughing DOC finish, ½ 5 lead angle 2CSHA (Long) (Full Assembly).750 Rough 100 Finish 1.0 Rough.375 Finish IPM.750 Doc for roughing DOC finish, ½ 5 lead angle.500 CoreSlicer (5CSH).050 Finish.150 Rough.04 Finish IPM depth for finishing ½ 3 lead angle. Designed for corner cleanout in pockets & fine detailing work 10mm Coreslicer (10mcsh).025 Finish IPM depth for finishing ½ 3 lead angle Designed for corner cleanout in pockets and fine detailing work

33 Technical Resources Speeds and Feeds Aramid Honeycomb Tools bbbelow listed speeds and feeds subject to variation from different treatment process, fixturing, etc. bbif cut face of material appears to be getting too hot, increase feed rates or drop spindle RPM bbif material tearing occurs at cells, decrease depth of cut and/or step over distance rather than plunging if possible when pocketing or roughing bb15 degree ramp angle is desirable bbconventional cutting is recommended for the slicer combination tools whenever possible but is not necessary if climb milling is required bbcut direction is not important when using CoreHog carbide roughing tools. Ramping into material is recommended bblisted speeds and feeds are to be used as a general guideline; adjustment may be necessary on a case-by-case basis Call for specific technical questions. Cutter Size/Type Depth of Cut Stepover Spindle RPM Feedrate (IPM) Info.250 CoreHog Rougher (25CH / 25BACH) IPM Decrease depth of cut on lighter density core to reduce possibility of cell fracture.500 CoreHog Rougher (5CH / 5BACH) IPM Decrease depth of cut on lighter density core to reduce possibility of cell fracture CoreHog Rougher (1CH / 1BACH) IPM Decrease depth of cut on lighter density core to reduce possibility of cell fracture 45CSHA (Full Assembly).600 Rough.150 Finish.89 Rough.250 Finish IPM.600 Doc for roughing DOC finish, ½ 5 lead angle 63CSHA (Full Assembly).600 Rough.150 Finish 1.24 Rough.250 Finish IPM.600 Doc for roughing DOC finish, ½ 5 lead angle 2CSHA (Long) (Full Assembly) Rough.100 Finish 1.0 Rough.250 Finish IPM Doc for roughing DOC finish, ½ 5 lead angle.500 CoreSlicer (5CSH).050 Finish.150 Rough.04 Finish IPM depth for finishing ½ 3 lead angle. Designed for corner cleanout in pockets & fine detailing work 10mm Coreslicer (10mcsh).025 Finish IPM depth for finishing ½ 3 lead angle Designed for corner cleanout in pockets and fine detailing work CoreHog Avenue Crocker Unit 313 Valencia CA

34 Technical Resources Speeds and Feeds for Sandwich Panel Cutters CoreHog solid carbide sandwich panel cutters were developed to allow finish cutting of composite honeycomb panels. This new design allows full depth cutting of panels at the fastest feed rates possible while minimizing issues of flagging and delaminating created by traditional cutters used in the industry. Recommended with materials such as carbon laminate with Nomex honeycomb and Kevlar honeycomb. CoreHog tools are extensively tested on aircraft interior panels and found to virtually eliminate manual cleanup of parts after machining, while increasing cutting rates by up to 300% over conventional cutters. Specially selected coatings have been added to prolong tool life over standard carbide alone. Call for specific technical questions. Tool Skin Type IPM RPM DOC Step Over Direction 25CH Tedlar ,000 Full Full Conv. 375CH Tedlar ,500 Full Full Conv. 5CH Tedlar ,000 Full Full Conv. 25SPC Glass or Carbon ,000 Full Full Conv. 375SPC Glass or Carbon ,000 Full Full Conv. 5SPC Glass or Carbon ,500 Full Full Conv

35 Notes CoreHog Avenue Crocker Unit 313 Valencia CA

36 Notes

37 Notes CoreHog Avenue Crocker Unit 313 Valencia CA

38 CoreHog Innovative Tools for Innovative Materials Avenue Crocker Unit 313 Valencia CA