moulding your world since PME líder 15
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1 moulding your world since
2 Facilities Founded in 1978 Nr. Employees: 65 / Turnover: 5M / Production area: 2.500m m2 (new buildings) Products: medium sized injection moulds Production location: Marinha Grande, Portugal (1 hour from Lisbon airport) Target Industries: Automotive 74% Housewares 8% Electrical 7% Packaging 5% Others 6% Export Rate: 81% to over 15 countries / Over 80 moulds per year
3 Organization Private joint-stock company with the following shareholders: - 90% Ferraz&Pego SGPS, S.A. - 5% Telmo Ferraz - 5% Alberto Pego
4 CAD/CAM Department Simulation Analysis (Filling, Cooling and Warpage) Improved Special Cooling Solutions (Sintering inserts)
5 CNC High Speed Milling 3 & 5 axes machines Special High Frequency Head for fine machinings
6 Integrated CNC/EDM cell 5-axis High Speed Milling for graphite electrodes: rpm Robotised system with stock capacity up to 196 electrodes and 4 pallets
7 EDM Die-Sink EDM, Wire-cut EDM and Microdrilling
8 Grinding CNC and conventional Grinding Machines with Optidress systems
9 Drilling & Dimensional Control
10 Assembly - Spotting press Moulds Size Internal Capacity: Minimum: 200x200x250mm / 75kg Maximum: 1200x1000x900mm / 8000kg
11 Examples of Moulds Complex Kinematics - Intermediate plate on injection side for hydraulical cylinders - 2 cavities mould with interchangeable inserts on the injection machine, in order to produce 4 different versions. - Movements: --> 3 (x2) hydraulical slides --> 10 (x2) mechanical slides --> 18 (x2) jiggle bars
12 Examples of Moulds Complex Kinematics
13 Examples of Moulds Complex Kinematics With double inner hydraulic movement on cavity side
14 Examples of Moulds Multicavities 24 cavities
15 Examples of Moulds Multicavities with unscrewing system 16 cavities
16 Examples of Moulds Multicavities 16 cavities
17 3K Rotative Moulds with core back system Examples of Moulds
18 Examples of Moulds 2K 3-Stages Moulds with Lift & Turn System 1st-Stage Injection of 1st material 2nd-Stage Injection of 2nd material 3rd-Stage Ejection of the plastic parts Interchangeable cores and cavities to produce 4 different versions
19 Examples of Moulds 2K Transfer Moulds With 2 interchangeable versions and a special rotative movement:
20 Examples of Moulds Double Rotative Movements
21 Examples of Moulds 2K Rotative Moulds
22 Examples of Moulds 2K Rotative Axis Moulds (Index Plate)
23 Examples of Moulds 2K Micro-Injection mould
24 Examples of Moulds Collapsible Cores and Unscrewing System
25 Examples of Moulds Collapsible Cores System
26 Examples of Moulds IMF (In-Mould Film) Moulds
27 Crowning (Distortion Compensation) Mould for MUCELL Examples of Moulds
28 Examples of Moulds Gas Injection Moulds
29 Examples of Moulds High polish Moulds
30 Examples of Moulds Threads Unscrewing
31 Examples of Moulds Special Curved Movements
32 Examples of Moulds Metallic inserts Moulds 90º rotative movement
33 Parts for Automotive
34 Parts for Automotive Net Overmoulding
35 Lighting Parts
36 Parts for Electrical
37 Moulds for Houseware Stack-Moulds
38 Parts for Houseware
39 Parts for Houseware
40 Moulds for Packaging
41 Parts for Packaging
42 Parts for Medical
43 Equipment List CNC Vertical Machining Center 1 Ops-Ingersoll Speed Hawk axes rpm Vertical Machining Center 1 DMG Mori DMU 80P Duo Block 5 axes rpm Vertical Machining Center 1 Mikron HPM axes rpm Vertical Machining Centre 2 Mori Seiki NV rpm Vertical Machining Centre 1 Mori Seiki SVD rpm Vertical Machining Centre 1 Mori Seiki SV 500B/ rpm Vertical Machining Centre 1 Eumach LBM rpm Vertical Machining Centre 1 Mikron VCE 1600 PRO rpm Micro-Drilling 1 Agie Charmilles Drill 20 Milling Machine 1 Eumach MC 500 Milling Machines 1 Anayak EDM Machine with handling 1 Ops-Ingersoll Gantry Eagle MultiChange Light EDM Machine 1 Agie Charmilles FO 550 SP EDM Machine 1 Agie Advance EDM Machine 1 Charmilles Roboform 200 EDM Machine 1 Ona Basic 360 Wire Cut EDM Machine 1 Agie Charmilles Cut 30P Wire Cut EDM Machine 1 Charmilles Robofil 290 Surface Grinder 1 Jones & Shipman Techmaster 634 Easy Turning Lathe 1 Harrison Alpha Plus 460 S Drilling Centre 1 HETO 1000 Compact CAD CAM 11 workstations with several softwares: Cimatron (Design and Milling), TopSolid, PowerMill, Progecad, PowerShape, Fikus and LeMoine. Simulation Software: CADMOULD CONVENTIONAL Milling Machines 1 Bridgeport Milling Machines 1 Deckel Surface Grinder 1 Lipemec P400 Surface Grinder 1 Mater 15-8 Surface Grinder 1 Jones Shipman 540H Surface Grinder 1 Aba Surface Grinders 3 Monoprecis Drilling Machine 1 Foradia Fitting Press 1 Millutensil Mil123 QUALITY CONTROL 3D Co-ordinate Measuring Machine 1 DEA Mistral Hardness Meter 1 Emcotest Profile Projector 1 Mitutoyo PH-350-H Digital Profile Projector 1 TESA V300GL
44 ISO 9001:2008 Quality Certification First Portuguese Mouldmaker to receive this accreditation back to
45 New Injection Plant Pictures of old building and project of two new buildings for assembling and injection (red area)
46 New Injection Plant New building
47 New Injection Plant New buildings for assembling and injection áreas with two brand-new Engel injection machines (300T and 500T 2K
48 Business Associations PLANIMOLDE is one of the founding members of several Business and Technical Associations related to the Portuguese mouldmaking industry: - CEFAMOL Portuguese Association for the Mould Industry - CENTIMFE - Technological Center for the Mouldmaking, Special Tooling and Plastic Industries - POOL-NET Engineering & Tooling Cluster
49 Social Responsibility As part of its company philosophy, PLANIMOLDE takes very seriously its social responsibility, working in close partnership with several educational entities for technical projects and receiving every year several students for professional internships: - Polytechnic Institute of Leiria (IPL) - Minho University - Technical University of Lisbon (IST)
50 Social Responsibility We receive also every year studants for professional intership from various Secondary Schools with specific vocational courses for the moulds industry: - CENFIM - EPAMG - Escola Secundária Calazans Duarte
51 Social Responsibility Because we need to plant the seeds early in life to collect the fruits of our work in the future, PLANIMOLDE is also patron of a nearby kindergarten, providing school material for the children: Jardim de Infância da Pedrulheira
52 Location World Europe Portugal Leiria Marinha Grande Local interests: São Pedro de Moel Batalha Leiria Nazaré Fátima
53 If accumulated experience is our identity, And our humility, the proof of our intelligence, Innovation is for us a constant disquietude. Telmo Ferraz General Director Rua Lamarão da Embra, Pedrulheira Marinha Grande PORTUGAL Tel.:
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