SUNWAY MOULD PLASTIC CO.,LTD. Plastic injection mould and molding manufacturer and exporter COMPANY PROFILE

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Beverley Robbins
5 years ago
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1 SUNWAY MOULD PLASTIC CO.,LTD Plastic injection mould and molding manufacturer and exporter COMPANY PROFILE Mould Department has about 120 skilled workers. There is very strict quality control program and excellent management procedure. This ensures finish mould in time and guarantee quality.

2 Company Introduction Sunway Mould Plastic Co.,Ltd was founded in It transferred to Dongguan city in It has a plant area of 20,000 square meters and 400 employees now. There are departments of Mould Production, Molding, Quality, Engineering insides, composed of a lot of high-level management staff and technicians. Under strict management and advanced equipment, Sunway Mould provides best services and quality guarantee to customers. Sunway Mould has passed ISO9001:2000 in The capability is 80~100 moulds per month. Business mainly covers Hope Appliance, Automotive, Industrial building, Medical, Electronic. Moulds have been mainly exported to Japan, Europe and North America. Due to high quality and good after-sale services, Sunway Mould has established a long-term partnership with a lot of customers and provided products to end users like Sony, Panasonic, Canon, Phillip and Nikon etc. Taking Quality first, Customer first, Price reasonable, cooperation faithful" as tenet, Sunway always commits itself in providing new and old customers with best moulds and moldings services.

3 Organization Charter Border of Director General Manager Marketing Department Engineering Department Production Department Quality Department Finance Department Administration Department Logistic Department Design Section Project Section QA IQC Human Resource General Affairs Mould Dept. Molding Dept. Process Section Programming Section Assembly Section Injection Section Process Section Assembly Section

Engineering Department Engineering Department is composed of experienced and pioneer

They are engaged in designing moulds and plastic parts, as well as managing projects.

Each mould is required specially taken care by an experienced project manager.

4 Engineering Department Engineering Department is composed of experienced and pioneer engineers. They are engaged in designing moulds and plastic parts, as well as managing projects. It is equipped with advanced UG, Pro-E, Solidworks, AutoCAD software. Each mould is required specially taken care by an experienced project manager. He can communicate in English, and discuss with customer on every technical problem. For each individual project, we provide: 1. Mould Design 2. Mould Flow Analysis 3. Weekly Process Reports 4. Samples Inspection Report

5 Project Procedure Customer Places Order Marketing Department Confirms Order Engineering Department starts to manage the project Assign a special Project Engineer Analyze Product Structure and Function Do Mould Design Assign a production group Discuss way of mould layout design Tooling Structure & Component Design& Mould Flow Analysis Customer Approve Mould Drawing CNC Programming EDM/Drilling and others Mould Manufacturing Mould Inspecting Mould Fitting Mould Assembling Do Mold Trials & Inspect Samples & Send Samples to Customer Mould Trial T1 Inspecting Samples Sizes &Doing Mold Modification if required Mould Trial T2 Mould Delivery Mould Trial T3

3D Models: 1) Pro-E(2001&wildfire4.0) 2) SolidWorks 2004~2008 3) Unigraphics NX2.0~6.

0 Moldflow Analysis Report Plastic Material Introduction PA66 Ultramid A3K : BASF The customer not supply the

Moldflow Analysis Report Cooling system design Fill time series Moldflow Analysis Report 1. Melt Density 0.

Recommended Mold Temperature 50 deg.c 5. Recommended Melt Temperature 290 deg.c 6. Absolute Max.

Mold Temperature Minimum 40.0 deg.c 10. Mold Temperature Maximum 60.0 deg.c 11. Maximum Shear Rate 60000.

6 3D Models: 1) Pro-E(2001&wildfire4.0) 2) SolidWorks 2004~2008 3) Unigraphics NX2.0~6.0 2D Drawing: 1) AutoCAD 2002~2007 2) Edrawing2008 MoldFlow: MoldFlow MPI 4.0 Moldflow Analysis Report Plastic Material Introduction PA66 Ultramid A3K : BASF The customer not supply the grade of material,so we choose a general eral materal. Moldflow Analysis Report Cooling system design Fill time series Moldflow Analysis Report 1. Melt Density g/cu.cm 2. Solid Density g /cu.cm 3. Ejection Temperature 180 deg.c 4. Recommended Mold Temperature 50 deg.c 5. Recommended Melt Temperature 290 deg.c 6. Absolute Max. Melt Temperature 300 deg.c 7. Melt Temperature Minimum deg.c 8. Melt Temperature Maximum deg.c 9. Mold Temperature Minimum 40.0 deg.c 10. Mold Temperature Maximum 60.0 deg.c 11. Maximum Shear Rate /s 12. Maximum Shear Stress MPa PVT profile Viscosity model Cooling system design is show by picture,the diameter of all channels is 8mm,the diameter of bafflers is 15mm. Analysis by MAC Page 5 Analysis by MAC Page 9 Analysis by MAC Page 21

Quality Department Quality Department is strictly control and monitor all the dimensions and

The QC Engineers and technicians use Co-ordinate Measuring Machine / Projector and other measuring

It ensures that all the mould parts and accessories assembled onto the mold should meet the

7 Quality Department Quality Department is strictly control and monitor all the dimensions and tolerances of the individual mould parts, accessories, and molded plastic parts. The QC Engineers and technicians use Co-ordinate Measuring Machine / Projector and other measuring equipments to take measures on all the locations which are specified on the drawings. It ensures that all the mould parts and accessories assembled onto the mold should meet the specifications and requirements from Engineering Department. The molded plastic part should meet the expectation of the customers. Projector Hardness Tester Microscope

8 CNC Grinding EDM Wire-cut

9 Precision mould

10 Big & Medium mould

11 Precision Parts

12 Automobile products

13 Medical products

14 44cm 22cm Office Parts

15 Home Appliance

16 IT Products

17 Industrial Pipe

18 Two shots/over molding Die casting parts

19 Other products

20 Equipment List ITEM EQUIPMENT NAME BRAND&MODEL ORIGIN QTY KIWA EXCEL CENTER-4L TAIWAN 1 LEBLOND MAKINO TAIWAN 1 CNC MILLING MACHINE LEADWELL MCV-OP TAIWAN 1 ACCURATE ATC-1050 HONGKONG 1 KAFO VMC TAIWAN 1 1 CNC ENGRAVING MACHINE JDPMS TAIWAN 4 MAZAK MM-2000 JAPAN 1 MAZAK MM-2500 JAPAN 1 HIGH SPEED CNC MILLING MACHINE MAZAK FJV-250UHS JAPAN 1 2 EDM MACHINE MAKINO V33 JAPAN 1 FANUC ROBODRILL-T14 JAPAN 3 DOPHEN FCNP-26+E50P HONGKONG 1 DOPHEN (RICKO)P-30+E50A HONGKONG 1 DOPHEN JSEDM M505N HONGKONG 1 DOPHEN ZNC36+50AN HONGKONG 2 SODICKBM5 JAPAN 1 SODICK40-NC JAPAN 1 ACCURATE ZDC-450 HONGKONG 2 ACCURATE LS-650 HONGKONG 1 ACCURATE ZNC-450 HONGKONG 3 AGIE COMPART2 SWISS 1 ACCURATE ZNC-300 HONGKONG 7 EDM PUNCHER DB703 CHINA 1 L-5 CHINA 2 3 LATHE MACHINE C625G CHINA 1 CL61320A CHINA 1 C2-6130K2 CHINA 1

21 Z512B CHINA 3 4 DRILLING MACHINE H5-3C CHINA 1 Z3032x10/1 CHINA 1 5 GRINDING MACHINE H5-32 CHINA 1 HZ-150 CHINA 1 TATUNG CHINA 1 LAKNO-618 CHINA 1 M7140(8) CHINA 1 PFG-50100AHR CHINA 1 KGS-618 CHINA 4 KXM10 CHINA 5 PRESICE GRINDING MACHINE OKAMTO SINGAPORE 2 6 ENGRAVING MACHINE HENGTAI HONGKONG 1 RICKO TAIWAN 4 CM-35 TAIWAN 6 BEEGEE TAIWAN 4 FULL MARK TAIWAN 1 7 MILLING MACHINE LAGUN(FT-IS) TAIWAN 1 P-3V TAIWAN 6 LIDPHEN TAIWAN 6 UH-100A TAIWAN 1 TRANSTAR TAIWAN 1 BOM-2HG TAIWAN 6 DK7740 CHINA 2 AGIE CC100 CHINA 1 8 WIRE CUTTING MACHINE DK7732 CHINA 1 DK7763 CHINA 1 FANUC ROBOCUT 〥 OIB JAPAN 1 9 PROJECTOR DOPHEN VP200 HONGKONG 1 10 COORDINATE MEASURING MACHINE MITUTOYO CRT-PM7160 JAPAN 1

22 STRONG CUSTOMER RELATIONSHIPS

24 Moulds have been mainly exported to Europe, North America and Japan

25 Contact us SunWay Mould plastic co., Ltd. Add: Sha Tou Tang Xia Industry Estate, Dong Guan Guangdong, China Tel: Fax: Engineering Manager: Thank you ~~

Sun On Enterprises Group Ltd

Sun On Enterprises Group Ltd Sun On Industrial Park No. 88, Hongying Gongyeyuan, Hongshi Bridge, Fenggang Town, Dong Guan City, 527300, Guangdong, P.R.China Our History: 1995, Mr. George Cheung established Sun On Plastic Moulding