Innovative Tooling Solutions.
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1 Innovative Tooling Solutions. Advanced& Reliable source for design & development of Injection moulds & moulded components Injection blow moulds Press Tools Die casting dies & Special Purpose machines.
2 MISSION STATEMENT To provide customers with quality products & services at optimal cost & on-time delivery through continual improvement and innovation. 2
3 PROFILE In business since 1998 as Kedage Precisions, delivering Precision Injection molds, Injection Blow molds, Press tools & Customized Machines , Business carried under the banner of Kedage TruTools Pvt Ltd, a Joint Venture company, formed with True Pack Pvt Ltd. Moved to current premises which has total 7000sqft built. up area. Equipped with tool room facility, CAD/CAM/CNC milling/edm/wedm Moulding machines & Power Press. Wide Approved Vendor base for outsourcing. 3
4 LOCATION Located in Peenya Industrial Area, Bangalore, which has excellent infrastructure facilities. 4
5 MANAGEMENT TEAM Shiva Prasad Rao Managing Partner. Tooling engineer from NTTF. 16 years experience in managing tool room. Daie Vargheese - General Manager 42 years experience in Tooling Industry Kalinder M Senior Manager, Application and Customer Support 15 Years experience Palaniyappan- Consultant. 30 Years Exp. in Press tools& Press related operations Vishnu Prasad K Head of Accounts & Purchase 4 years experience 5
6 Organization Chart CE O G.M Design Out Sourcing Pre Tooling G.M CNC Fine Toolings Assembly Quality Manager Sr. Designer 2 Jr Designer 3 Team Leader Assistant 1 Designer 1 Tool Makers 2 Machinist 2 Tool Makers 3 Operators 2 Production Purchase A/C Manager Manager Team Leader Designer 1 Machinist 4 Tool Makers 6 Inspectors 2 Assistant 1 Operators 6 6
7 DESIGN FACILITIES Software used AutoCAD DelCam Solid works 2009 SW with quick press 7 Design Engineers Large nos. of outsourced facilities available for overflow. We also take Proto type soft toolings We also support for Mould flow analysis/rpt/design Solutions 7
8 TOOLROOM MACHINERY Electric-Discharge Machine - Z NC (Neu-ar) 1 No. - Electronica - 1No. 3 Axis D.R.O. ARGO & KVR 2000 Knee Type Milling Machine 2 Axis D.R.O. Grinding, Drilling & lathes. Material Handling equipment 8
9 CNC Machining Center Equip Top MV600- Taiwan with advanced Fanuc controller RPM & 24 tool changer Bed Size X mm Y mm Z mm 9
10 WEDM SODICK-A350-Japan Bed Size X mm Y mm Z mm 10
11 ADVANCED INSPECTION FACILITIES Digital Height Master. (Optima plus 600) Video Measuring System 11
12 MANPOWER TOOLROOM / PRODUCTION / PLANNING Managers 3 Supervisors - 3 Designers 7 Inspection 2 Toolmakers 11 M/c Operators / Fitters - 14 Tool room runs 3shifts. 12
13 MOULDING MACHINERY HITHYAN 58T. With Micro process controller. (Includes hopper dryer & Bi-metallic screw & barrel) Demag 50T. With Micro process controller. (Includes hopper dryer & Bi-metallic screw & barrel) 13
14 Press Production Machineries Hand Press 14
15 MOULDS CAPABILITES TYPE OF MOULDS : All type of 2 plate & 3 plate hardened multi cavity moulds. Semi hot runner / Hot runner moulds. Un screw moulds. Moulds with slider /angular lift. Moulds for transparent / high glossy finish component. Mould for component with high dimension accuracy. Proto type mould SIZE OF MOULD Maximum mould size : 600x500x500 Maximum component size :300x250x100 Maximum shot weight :500 gm Maximum machine capacity :250 T No of mould /annum : 60 moulds INjECTION MOULDING Type of material :For all type of engineering plastics Maximum shot weight :120 gm Size of the mould :310x310 No of cavity :16 15
16 Injection Blow Moulds. Company has successfully developed moulds for Jomar M/Cs in association with M/STrue Pack ( Now, Rexam Parma), One of the leading suppliers for Dropper Packs, with IBM technology in India. Since 1999,The Cost effective mould making solution & continual improvement on product to meet various testing conditions, such as leak proof, zero particle, vacuum test, crack test, tamperproof, etc.has provided True Pack a strong base to grow as world leaders in the particular segment. The company has supplied 5,6,9&11cavity multiple moulds for J-15 & J65 M/Cs with round & flat shapes in the range of 5ml,10ml,15ml,30ml, for eye / ear drop & nasal spray applications. 40cc, 75cc,100cc,150cc for tablet containers. Today, we can provide you complete solution for IBM mould requirements.
17 PRESS TOOLS TYPE OF TOOLS : Blanking tool Bending tool Draw tool Compound tool Combination tool SIZE OF TOOL Maximum tool size : 1.5 meter Maximum tool weight :1 ton Maximum component thickness :6 mm for blanking,3 mm for draw Component material :S S, CRCA,Al,Cu,Brass Mr.:Palaniyappan- Consultant- Press tools& Press related operations 30years of experience in the field & Ex G.M.-Godrej tool room Mumbai SPM / FIXTURES for all assembly / testing fixtures with Pneumatic and PLC based control 17
18 TOOLING MATERIAL MILD STEEL / C45 / P-20 for mould bases. HOT DIE STEEL (H11-13)/ Eskylos/ CALMAX / STAVAX for core / cavity / slides. HCHCr (A2/D2/L6) for stamping dies. MOULD STEEL (P20/A40) for large cores & cavities. MEDIUM CARBON STEELS for moulds & press tool parts. EC COPPER for electrodes HSS for high speed / SS stamping ALUMINIUM (7075-T6/6315) for blow moulds. 18
19 PROCESS FLOW CHART Product design Customer approval Tool design Tool design approval Planning mfg Material procurement ND Test Pre-machining Stage inspection Heat Treatment Fine machining Inspection Assembly Inspection Trial Production Product validation Approval Shipment 19
20 Area of Business Mould s 35% Press Tools 30% Fixtur es 10% Plastic Mouldin g 15% Sheet Metal Parts 10%
21 LIST OF CUSTOMERS DOMESTIC Arvin Meritor Bangalore. Aditya Auto Products & Engineering, Bangalore. Steel case Mumbai Press Form Industries,Chennai, Tek Components, Pune. Mallya enterprises, Bangalore. Millipore India Pvt Ltd. Nypro Forbes, Hosur. Nttf, Bangalore. Rittal India, Doddaballapur. Schneider Electric Chennai,Blore Kongovi Electronics-- Bangalore Pipes & profiles, Delhi. EXPORT US MIM, USA TRUPLAST, GHANA BRUCE PLASTICS INC., USA QUALITY CONTAINER,USA 21
22 Cap Mould with unscrew mechanism
23 Cap Moulds 16 cavity tamp safe mould with 4drop semi hot runner system, pin point gating With sleeve & stripper plate ejection( bump off ejection ). The mould is designed with 4 sliders.
24 INJECTION BLOW MOULDS Part Design Prototype development tooling Mould Design Production Mould Manufacturing Manifold Core rods & Retainers Injection Cavities Blow Cavities Ejections System
25 IBM Moulds 40cc tablet container IBM mould for Uniloy M/C 12 cavity mould Exported to Quality Container USA 6 cavity IBM mould for Jomar-15 M/C 10ml round container for eye drop. The production volume increased by 20%, since the cavitations increased from Jomar specs 5cavity -6cavities,also related spares such as core rod retainer, manifold &component strippers are supplied to suit 6 cavitations.
26 RECENT PROJECT (Mould) 26
27 Insert Moulding 27
28 RECENT PROJECT (Press Tools) 28
29 RECENT PROJECT (Press Tools) 29
30 COMPONENTS 30
31 Automobile Components 31
32 Electronics & Connector Components 32
33 Pharma Components 33
34 Mould Components 34
35 Press Components 35
36 SUMMARY Special skills on design & manufacture of molds & press tools for Automotive / Electronic / Pharma industries Experience in manufacture of SPM s Short product development time High quality moulds to international standards. Advanced injection moulding facility enables processing of all types of engineering plastics. Reliability of product & services Clarity in technical communication & interpretation 36
37 THANK YOU For Enquiries and Technical Assistance please contact : Mr. K Shiva Prasad Rao M/S Kedage Precisions. NO P21A, 3rd stage Peenya Industrial Area, Bangalore 58. Telephone : +91(80) / Fax: +91 (80) kedageprecisions@yahoo.co.in :kedageprecisions@airtelmail.in 37
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