CASTMAX (M) SDN. BHD. (Company) is a manufacturer of

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Diana Tyler
5 years ago
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2 CASTMAX (M) SDN. BHD. (Company) is a manufacturer of Aluminium alloy and Zinc alloy die-cast products. The Company was incorporated in Malaysia under the Company Act 1965 as Private Limited Companies. The factory cover-area is about 23,000 square feet which located in Sungai Buloh, Selangor, Malaysia which is 15 minutes drive away from Subang Terminal airport.

3 CORPORATE INFORMATION Company Name : Castmax (M) Sdn Bhd Registration No : A Date of Incorporation : 15th October 1989 Authorized Share Capital : RM 5,000,000 Paid Up Share Capital : RM 2,400,000 Company Directors : Mr. Teow Chee Hwa : Mdm. Irene Saw Yet Mooi Address : AL 22C, 22D & 22E, Lot 840 Kampung Baru Sungai Buloh Sungai Buloh Selangor Darul Ehsan Malaysia Telephone No. : Fax No. : rajender@castmax-casting.com Website : Contact person : Rajender Singh General Manager Telephone No. : rajender_castmax@yahoo.com Workforce : 52 employees

4 CERTIFICATE OF ISO 9001:2015

5 We are customer-oriented organization and working towards to be leader in the field of aluminum and zinc alloy die-casting, mould design and development. Our services also includes value added processes such as Secondary Process. We at Castmax committed to comply with below stated policies Consistent Quality On time Delivery Competitive Cost CORPORATE MISSION STATEMENT We practice continuous improvement activities through our in house processes, strive to advance our expertise in die casting, secondary and, machining processes to a sustainable growth in this industry. We look forward to work with you and committed in providing quality products at competitive price to your door step. Mr. Teow Chee Hwa Managing Director

6 PRODUCTION CAPABILITES Precision High-Pressure Die Casting in Aluminium and Zinc Precision CNC and conventional machining Secondary Process Powder coat, ED coating, wet painting and other outsourced surface treatments Assembly DEVELOPMENT & SUPPORT Mould design and development Concurrent Engineering Simulation Supply chain management

7 Appendix I- describes each stage of the production process. Quality Control Inspections are made at each critical stage of production process. We manufacture Aluminum alloy and Zinc alloy die-cast part and components for the following industries : Automotive Industry Building Equipment Industry Electrical and Electronic Industry Furniture Industry Gas Heating Lighting Machineries Components Precision Engineering Components Pewter Industry Road Safety Industry Sport Trophy Industry Aero Space Industry Oil and Gas

8 BUSINESS FLOWCHART Receive inquiry. Provide quotation based on drawings/samples. Customer review price of product and mould. Price okay, PO received from customer fabricate mould with 2D & 3D drawing and approved DFM. Estimate duration 2½ months. FA samples send to customer for approval. PO for mass production receive. Delivery to customer.

9 Appendix I STAGES OF PRODUCTION PROCESS CASTING TRIMMING/ BREAKING SANDING FILING SLOTTING TAPPING DRILLING DEBURRING TUMBLING RIVETING MACHINING & ASSEMBLING DRYING DELIVERY FINAL INSPECTION PACKING 100% QC INSPECTION

10 MATERIALS

HIGH PRESSURE DIE CASTING MACHINES COLD CHAMBER 7 UNITS ITEM DESCRIPTION MODEL QUANTITY 1.

11 HIGH PRESSURE DIE CASTING MACHINES COLD CHAMBER 7 UNITS ITEM DESCRIPTION MODEL QUANTITY T Toyo T Toshiba T UBE T UBE T Toshiba T UBE 1

12 HIGH PRESSURE DIE CASTING MACHINES HOT CHAMBER 3 UNITS ITEM DESCRIPTION MODEL QUANTITY 1. 90T Hing Yip T Hing Yip 2

13 SERVO SPRAY PICKUP MACHINE Purchase year-2017

Heat Treatment Furnace - 1 We have 4 experienced mold repairer whom

14 TOOL ROOM & MAINTENANCE EQUIPMENT ITEM DESCRIPTION MODEL QUANTITY 1. Milling Machines TIG Welding Lathe Machines Heat Treatment Furnace - 1 We have 4 experienced mold repairer whom has capabilities to repair the mold within 3 hours to resume production

15 SECONDARY PROCESS EQUIPMENT LIST ITEM DESCRIPTION MODEL QUANTITY 1. Tumbling (400 Litre) Taiwan 1 2. Tumbling (200 Litre) Taiwan 1 3. Linishing Taiwan 8 4. Power Press Taiwan 1 5. Polishing Taiwan 1 6. Dryer Conveyor Orbit Sanders Japan 5 8. Trim Press (5T-15T) Hydraulic 13 TUMBLING POLISHING SAND BLASTING SECONDARY PROCESS

TRIDENT CNC (Purchase year-2013) Japan, Taiwan 1 2. CNC Lathe (Purchase year-1998) Taiwan 2 3.

16 MACHINING EQUIPMENT LIST ITEM DESCRIPTION MODEL QUANTITY 1. CNC Machining (Purchase year-1994) Japan, Taiwan 2 1. TRIDENT CNC (Purchase year-2013) Japan, Taiwan 1 2. CNC Lathe (Purchase year-1998) Taiwan 2 3. Automatic Milling Taiwan 2 4. Automatic Tapping Taiwan 5 5. Air Tapping (Purchase year-2011) Taiwan 1 6. Table Drilling (Purchase year-1994) Taiwan 23 HW-170 NC INDEXER Purchase year-2015

17 AUTOMOTIVE PARTS

18 ELECTRONICS PARTS GAS/HEATING PARTS

19 DOOR CLOSURE PARTS

20 LIGHTING PARTS COMMERCIAL FILTER PARTS AEROSPACE PARTS

21 RED marks indicates Machining area MACHINING PARTS- LAB & LIGHTING Machining Tol. : H7, J7

22 MACHINING PARTS ELECTRONICS, AUTOMOTIVE, OIL & GAS RED marks indicates Machining area

23 RED marks indicates Machining area MACHINING PARTS - AEROSPACE Machining Tol. : H7 Machining Tol. : F7

Thread Plug Gauges Hip, Han s Werk 8 4. Micrometers Mitutoyo 3 5.

24 QA MEASURING EQUIPMENT ITEM DESCRIPTION MODEL QUANTITY 1. CMM (Purchase year-2012) Croma Digital Height Gauge Mitutoyo 1 3. Thread Plug Gauges Hip, Han s Werk 8 4. Micrometers Mitutoyo 3 5. Pin Gauges Digital Calipers Mitutoyo 2 7. Granite table Electronics scales Depth Gauge In size 1

25 REVENUE BREAKDOWN BY SECTOR 20% FURNITURE AUTOMOTIVE ELECTRICAL & ELECTRONICS AEROSPACE OTHERS 5% 5% 40% 30%

26 THANK YOU CASTMAX

24-27 MAY 2017 PUTRA WORLD TRADE CENTRE. THE 23 rd ASEAN INTERNATIONAL MACHINE TOOLS AND METALWORKING TECHNOLOGY EXHIBITION KUALA LUMPUR, MALAYSIA

24-27 MAY 2017 PUTRA WORLD TRADE CENTRE KUALA LUMPUR, MALAYSIA THE 23 rd ASEAN INTERNATIONAL MACHINE TOOLS AND METALWORKING TECHNOLOGY EXHIBITION EXHIBITORS PROFILE MACHINE TOOLS Boring, Broaching, CNC