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2 System Solution Capabilities : alicon group FULL SYSTEM SOLUTIONS 2

alicon group of companies alicon group is a consortium of companies involved in Design, Engineering and Casting, Machining & Assembly of Aluminum Components with global foot prints.

3 alicon group of companies alicon group is a consortium of companies involved in Design, Engineering and Casting, Machining & Assembly of Aluminum Components with global foot prints. India Group Sales USD 107 million. One of the largest aluminum foundry in India & having manufacturing facilities in Austria and Slovakia also for Global Customers. Joint Venture with Enkei Corporation (Japan) Technical Collaboration with Hekikai Koki (Japan) Core Competence: Rapid Prototyping Designing (CAD/CAM/CAE/Simulation) In house Tool Manufacturing Die Casting (Sand Casting/GDC/LPDC) Machining, Assembly & Painting. Casting for Automotive, Locomotive, Medical, Energy and Agricultural segments. 3

4 alicon group promises Utilize the best of European engineering, Japanese quality & Indian ingenuity to produce exceptional and innovative aluminum casting products. VISION : MISSION : VALUES : Become the globally preferred supplier for Light Alloy Casting Solutions Ensure total customer satisfaction Grow the employees, associates and suppliers Increase shareholder value Quality, Integrity and Respect Encourage Entrepreneurship, Ownership and Accountability Commitment to the Environment and Community Our goal is to bring all group companies together, pooling the collective resources to provide the customer with best-in-class products. 4

Global Presence USA Silicon Meadows Engineering Services, Nashua, USA EUROPE Illichmann Castalloy GmbH, Austria Illichmann Castalloy s.r.o. Slovakia INDIA Atlas Castalloy Ltd (1969) Alicon Castalloy Ltd, Pune (1995) Silicon Meadows Design Ltd.

5 Global Presence USA Silicon Meadows Engineering Services, Nashua, USA EUROPE Illichmann Castalloy GmbH, Austria Illichmann Castalloy s.r.o. Slovakia INDIA Atlas Castalloy Ltd (1969) Alicon Castalloy Ltd, Pune (1995) Silicon Meadows Design Ltd.(1996) Alicon Castalloy Ltd, Binola (2006) Silicon Meadows Engineering Services Ltd. (2009) 5

6 alicon presence in India Alicon Castalloy Limited Binola, Haryana. (2006) Proposed Alicon Castalloy Limited Pantnagar - Uttaranchal. Atlas Castalloy Limited, Chinchwad, Pune (1969) Silicon Meadows Design Limited, Chinchwad, Pune (1996) Alicon Castalloy Limited, Shikrapur, Pune.(1995) Silicon Meadows Engineering Services Limited, Viman Nagar, Pune. (2009) 6

7 Illichmann facility-austria & Slovakia Altmünster / AUSTRIA Rapid Proto Castings (RPT) & LPDC Zarnovica / SLOVAKIA GDC,SAND Castings 7

8 Sales performance: alicon group, India sales value in US$ (Mn) DUNS No : * Enkei wheel division formulated as a separate company from April.2010 onwards Year

9 alicon group global & domestic customers Two Wheeler OEM Four Wheeler OEM Tier 1 & Non Auto 9

10 alicon group facilities,india & Europe Alicon Castalloy Limited., Pune, India Alicon Castalloy Limited. - Binola, India Atlas Castalloy Limited - Chinchwad, Pune, India Illichmann Castalloy, GmbH & s.r.o 10

11 alicon group facilities,india & Europe Silicon Meadows Engineering for Export Projects Silicon Meadows Engineering, Pune Silicon Meadows Design Center, Pune, India Rapid Prototyping at Illichmann Machining Facility, Pune, India Silicon Meadows Die Manufacturing, Pune, India Testing Facility Including X-Ray, Pune, India Rapid Prototyping at Illichmann 11

12 Plant facilities India & Europe Core Shop Facility, India Tilt GDC Die Casting Facility, India Cell - Casting & Machining,India Core Shop Facility, Europe Tilt GDC Die Casting Facility, Europe LPDC Die Casting Facility, Europe 12

13 Illichmann Integration with alicon group 70 years of proven track record. Magma & Pro-Cast Soft Casting Simulation. Specialty in Handling Low Volume Intricate Castings. To serve the customer with low & high volume parts from Europe & India locations. De-risking customers from currency fluctuation. Providing the better options by using strengths & ability of both the organization. 41 years of proven track record for cost competitiveness learning's from Indian Market. One of the Largest Foundry in India which offers frugal engineering solutions Pioneer Users of Pro-Cast & Magma in India. Capabilities of Handling both low and High Volume. 13

Technology and methods at Illichmann Rapid

functional models Model construction Rapid

8mm CAD system Pro-Engineer Wildfire 2 Interface

casting simulation TECHNOLOGIES Gravity die

Rapid prototyping X ray Inspection CAD Pro

14 Technology and methods at Illichmann Rapid Prototyping (Objet and LOM method) Prototypes based on resin Max. size 320 x 320 x 200 mm Presentation- and functional models Model construction Rapid Prototyping Casted product Thin Wall Casting 1.8mm CAD system Pro-Engineer Wildfire 2 Interface for Step Iges VDA and others Tool design Magma casting simulation TECHNOLOGIES Gravity die casting Sand casting Low pressure die casting Rapid prototyping X ray Inspection CAD Pro Engineer Magma casting Solidification ALLOYS APPLIED Al Si 7 Mg Al Si 9 Mg Al Si 10 Mg Al Si 12 Al Si 12 Cu Ni Mg Al Si 8 Cu 3 Al Si 6 Cu 4 14

15 Rapid Prototyping Capabilities - Object Modelling by Synthetic Resin Technique PROCESS WORK SAMPLES 3D MODEL RPT MACHINE FINAL PROTOTYPE RESIN OBJECT FORMED AS PER INPUT 3D GEOMETRY 15

16 Rapid Prototyping Capabilities Object Modelling by Laminated Paper Technique PROCESS WORK SAMPLES 3D MODEL RPT MACHINE FINAL PROTOTYPE LAMINATED PAPER MODEL FORMED AS PER INPUT 3D DATA 16

17 Sand casting technology at Illichmann 17

18 Designing of the mold Thin wall casting 1.8mm 18

19 Sand core Facility 19

20 Engineering Capabilities, India Converter Housing for AVTEC Ltd. (Apx. Wt-17.5 Kg) Initial Casting was in GDC Casting Simulation for LPDC process using PROCAST Changed to LPDC after PROCAST Analysis to Increase Productivity & Eliminate Defects 20

21 Build to Print Capabilities, India 3D Modeling based Design survive capable of designing from concept through Specification, tool design & validation. CAD CAE CAM P D M AutoCAD LS Dyna Delcam Wind Chill 8.0 Catia V5 R17 Hypermesh Catia Machinist UG NX-4/5 Pro-Mesh Pro Engineer Wild Fire 2/3 Solid Works Pro Cast Magma Auto Desk Inventor

22 Tool Room Facilities, India CURRENTLY MANUFACTURING 20 DIES PER MONTH EQUIPPED WITH FULL FLEDGED SET UP CONSISTING OF SOPHISTICATED CNC VMC EDM MILLING LATHE DRILLLING SURFACE GRINDING CMM BY 2012 WILL BE MANUFACTURING 30 DIES PER MONTH PLANNING TO ADD FARRO ARM 3D SCANNING FULL FLEDGED NPD CELL TESTING FACILITY BENCHFLOW 22

23 QA Equipments, India Spectrometer CMM Farro Arm Profile Projector Millipore Testing Contour Measure Microscope Hardness Tester 23

24 QA Equipments, India Hot Tensile Testing Sieve Shaker Scratch Hardness Tester Muffle Furnace Core Gas Determination Bending Strength Testing X-Ray Salt Spray Testing 24

25 Product Gallery India 25

26 Product Gallery India 26

27 Product Gallery India 27

28 Product Gallery India 28

29 Product Gallery India 29

30 Product Gallery India 30

31 Product Gallery, India Engine Mounting Brackets EGR Valve 31

32 Product Gallery, India Intake Manifold Rack Housing CAC Tanks 32

33 Product Gallery, India Non-Automotive Components 33

34 Product Gallery,India Power & Energy Sector products in India 34

35 Product Gallery, India Medical sector products in India 35

36 Product Gallery, India Defense sector customer in India 36

37 Product Gallery, India Cylinder Heads Cylinder Heads for Motor Cycle Passenger Car Cylinder Heads for Racing bikes Cylinder Heads for Commercial Vehicles 37

38 Product Gallery, Europe - (Illichmann Castalloy) 4W - OEM Tier 1 38

39 Product Gallery Europe 39

40 Product Gallery Europe Housing Weight: 1,4 kg Gravity die casting Doorlock Weight: 0,30 kg Gravity die casting Valve housing Weight: 7,3 kg Gravity die casting Console Weight: 0,4 kg Gravity die casting 40

41 Product Gallery Europe Vaccum pump components for Automotive sector Quantity : 5,000 pieces per annum Process : Gravity Die Casting 41

42 Product Gallery Europe Swing Arm for BMW K72 Series Weight : 5.6 kg Quantity : 10,000 p.a Low Pressure Die Casting 42

43 Product Gallery Europe Cylinderhead Weight: 0,7 kg Quantity/Annum : 25,500 Gravity die casting Cylinder Swing Arm Weight: 4.8 kg Quantity/Annum : 25,500 Gravity die casting Weight: 2,5 kg Quantity/Annum : 25,500 Gravity die casting 43

44 Product Gallery Europe Wheel Hub Weight: 1.07 kg Quantity/Annum : 44,000 Low Pressure die casting Carrier Foot Rest weight: 0.35 kg Quantity/Annum : 25,500 Gravitiy die casting Water Pump Housing Weight: kg Quantity/Annum : 48,000 Gravity die casting 2011 Together We Make It Happen 44

45 Product Gallery Europe Pulleys for Aerial Trams and Ropeways 7.9 kg 11.9 kg 19.8 kg LPDC 45

46 Product Gallery Europe Aero Engines Ski and Sea Doos 46

47 Product Gallery Europe Diffuser Weight: 1,6 kg Gravity die casting 47

48 Product Gallery Europe Housing Weight: 4.2 kg GDC Housing Weight: 4 kg GDC 48

49 Engineering Center Infrastucture 49

50 Engineering Services Portfolio Silicon Meadows Engineering Services CAD DRAFTING 3D CAD MODELLING REVERSE ENGINEERING CAD CONVERSION FEA & CFD FOUNDRY SIMULATION TOOL DESIGN TECHNICAL MANUALS 50

51 Engineering Services Portfolio Silicon Meadows Engineering Services TOOL & DIE DESIGN SERVICES CASTING EXTRUSION FORGING MOULDING DIE CASTING GDC, LPDC SAND CASTINGS CASTING DIES DIE CASTING - HPDC INVESTMENT CASTING LOST WAX, LOST FOAM EXTRUSION DIE DESIGN SOLID PROFILES HOLLOW PROFILES FORGING DIE DESIGN HOT FORGING COLD FORGING PLASTIC MOLD DESIGN INJECTION BLOW VACUUM COMPRESSION FOUNDRY SIMULATION SERVICES CASTING SIMULATION USING PROCAST & MAGMASOFT EXTRUSION SIMULATION USING HYPEREXTRUDE TOOL MANUFACTURING SERVICES FORGING SIMULATION USING FORGE2009 MOLDING SIMULATION USING MOLDFLOW COST EFFECTIVE TOOL MODIFICATION & TOOL MANUFACTURING FROM INDIA 51

52 Engineering Services - Work Samples FORGING DIES LPDC DIE CAST DIES FEA THERMAL ANALYSIS 3D MODELLING EXTRUSION DIES FEA STRUCTURAL DRAFTING & DETAILING TECHNICAL MANUALS FEA MESHING WHITE LIGHT SCANNING PRODUCT ENGG CASTING SIMULATION WEIGHT OPTIMIZATION EXTRUSION SIMULATION HPDC DIE CAST DIES 52

53 Engineering Services - Work Samples Cad Model of Quarter Ramp Big Quarter Ramp Big Quarter Ramp 53

54 A single point of contact for engineering solutions CORE BUSINESS Design Engineering Casting of Aluminum Component COMMITMENT Provide value added solution through Knowledge sharing between group companies Concept of alicon group STRENGTH One of the biggest foundry infrastructure in India. Ability to handle both low & high volume Total solution for AL casting under one roof FOOT PRINTS Largest footprint in India & having presence in Europe & USA. 54

Why alicon group alicon group focuses on producing exceptional and innovative aluminum castings, To consistently achieve this the group has strategically integrated its PQCDDME with international

STRATEGIC INTEGRATION TECHNOLOGY STRONG CUSTOMER SUPPORT EMPLOYEE DEVELOPMENT Focus on Productivity, Quality, Cost, Delivery, Development, Morale & Environment (PQCDDME) with full focus on continuous

55 Why alicon group alicon group focuses on producing exceptional and innovative aluminum castings, To consistently achieve this the group has strategically integrated its PQCDDME with international technology, strong customer support and employee development plans. STRATEGIC INTEGRATION TECHNOLOGY STRONG CUSTOMER SUPPORT EMPLOYEE DEVELOPMENT Focus on Productivity, Quality, Cost, Delivery, Development, Morale & Environment (PQCDDME) with full focus on continuous improvement Strong Inhouse Design & Tool Room facilities & Technical JV with world leaders alicon group is committed to strong customer support and takes advantage of time zones to provide 24X7 support to its global clientele. alicon group believes that it s core strength is in the people and continues to invest in the development of its human capital. 55

56 Contacts Mr. Rajeev Sikand Group CEO Mobile No: Web site:- India Contact : Mr. Shekhar Dravid VP- Business Development shekhar.dravid@alicongroup.co.in Mobile No: Web site:- Europe Contact : Mr. Frank Prange Managing Director - Illichmann F.Prange@illichmann.com Mobile No: Web site:- Europe Contact : Mr. Andreas Heim Key Account Manager - Sales A.Heim@illichmann.com Mobile No: Web site:- 56

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