rapid casting development with simulation and QMC
|
|
- Ruth Holland
- 6 years ago
- Views:
Transcription
1 1 Rapid casting development by means of Qualified Master Casting (QMC) and numerical simulation modeling Dr. Joachim Gundlach Grunewald 2008
2 2 1. Grunewald 2. Rapid Prototyping techniques 3. casting development and Qualified Master Casting QMC 4. small series production 5. castings
3 3 CAD CAM CAE Data management 3D-Design FEM-Simulation Cutting path programming 2D-Design (drawings) Pattern shop Foundry CNC-Machining Tool making Foundry patterns Cast prototypes CNC-Machining Soft Interior Laserprototyping Small series casting Large parts machining Gauges and fixtures Plastic prototyping Series sand casting Jigs and fixtures Die casting Tool components Mechanical controls Injection moulding Welded structures Aerospace
4 4 1. Grunewald 2. Rapid Prototyping techniques 3. casting development and Qualified Master Casting QMC 4. small series production 5. castings
5 5 Selective Laser Sintering Polystyrol -casting models for functional prototypes Selective Laser Sintering Polyamid - direct functional prototypes - master patterns for small series casting production Stereolithography - master patterns for small series casting production plastic component production -vacuum castings
6 6 1. Grunewald 2. Rapid Prototyping techniques 3. casting development and Qualified Master Casting QMC 4. small series production 5. castings
7 7 aluminum RR350, VW023, 226, a356, a357, 239, 233, 231 and special alloys, incl. T5, T6, T7 heat treatment and various surface treatments iron GJS , GJS , GJS , GJS , GJS , GJS , GJS , GJS , GJL , GJL , GJL , GJL , GJL , GJL und special alloys, incl. heat treatment
8 8 Qualified Master Casting (QMC) basic features are: 1. laser sintered polystyrene models 2. plaster investment moulds 3. low pressure or gravity casting 4. specialised NC-machining 5. required quality inspections and documentation
9 9 mechanical properties process parameter thermal properties
10 10 product + process specifications thermal resistance surface condition + accuracy geometrical exactness (tolerances) formability thermal expansion vacuum tightness ergonomics special production features material specifications casting alloy mold- + core materials coatings coolings isolation Design + Production Process quality measures material specifications metrology surface check vacuum check leak test thermal check X-ray or CT 16
11 11 temperature fields C
12 12 residual stresses, shrinkage + distortion
13 13 areas / t sec. areas of isolated rest fluid, porosities
14 14 localisation of hot spots + areas of isolated rest fluid temperature fields C areas of isolated rest fluid, porosities
15 15 shrinkage + distortion values in x-,y- and z-direction section B-B choice of points shrinkage + distortion X Y Z # 1 B-B # 2 # 3 # 4
16 16 definition of the casting system 6 casting system chill: chills: 1, 2 chills: 3, 4, 5 3
17 17 analysis of feeding pathes various simulation calculations chills in LP development processdecision chills in LP + UP 16
18 18 rounded and not rounded angles positive: rounded angles negative: heating up of not rounded angles
19 19 rib design / mass concentration negative: crosswise ribs positive: displaced ribs
20 20 mass concentration negative: no clearance positive: clearance
21 21 wall geometry and button negative: small window, angular button positive: bigger window, equal wall thickness, rounded button
22 22 wall geometry negative: straight wall positive: geometry change, rounded
23 23 wall geometry negative: straight wall positive: geometry change, change of compression stress to tensile stress
24 24 different rib geometries negative: diagonal wise positive: circular
25 25 compression and tensile stresses distortion
26 26 The casting system, including gating, feeding and cooling will be fitted to the master model. Special cooling techniques cause defined mechanical properties in the castings.
27 27 moulding process Polystyrene modell with low pressure gating system mould filled with mould material mould after oven process ready for casting, modell and gating has been burned out
28 28 low pressure casting machine - year of construction: contents of crucible 300 kg Al, (exchangable crucible) - dynamic pressure control - small series production
29 29 Grunewald mech. Eigenschaften Wert Rp 0,2 [MPa] Rm [MPa] Ao [%] HB 50 0 SG QMC QMC SG QMC QMC QMC A357 wa A357 wa A357 wa 226 T6 RR350 T5 RR350 T7 RR350 T7 Verfahren / Werkstoff /wa mechanical properties
30 30 NC-processing
31 31 1. Grunewald 2. Rapid Prototyping techniques 3. casting development and Qualified Master Casting QMC 4. small series production 5. castings
32 32 Rapid Tooling + sand- and die casting CAD design of the tool or laser sintered masters on basis of 3D-product data machined tools (HSC) modular tool architecture shaping of undercuts with single inserts sand moulds or permanent moulds (iron or steel) low pressure casting technique process adapted NC-machining process matched quality measures and documentation
33 33 CAD-Design of a Sand Casting Pattern in CATIA V5
34 34 high performance frame a356
35 35 sand castings
36 36 1. Grunewald 2. Rapid Prototyping techniques 3. casting development and Qualified Master Casting QMC 4. small series production 5. castings
37 37 exhaust manifold - Ni-resist
38 38 aluminum components for the 18-cylinder engine (VW/Bugatti)
39 39 suction pipe Qualified Netshape Casting QNS
40 40 V8-RH/LH cylinder heads (Jaguar) - a357
International Foundry Challenge Suitable Production of thin walled Aluminum Prototype and Small Series Castings for Body in White Applications
1 2 International Foundry Challenge Suitable Production of thin walled Aluminum Prototype and Small Series Castings for Body in White Applications Joachim Gundlach, Jörg Detering Contents 3 Company Information
More informationCASTING Fundamentals. Prepared by Associate Prof. Mohamed Ahmed Awad Cairo, 2014
CASTING Fundamentals Prepared by Associate Prof. Mohamed Ahmed Awad Cairo, 2014 Casting Definition Casting is the process of pouring molten metal into a mould containing a cavity, which represents the
More informationHigh quality RAPID PROTOTYPES to strengthen you in the best market position! A. A. MODELLERIA SINCE 1981 PROTOTYPING & MODELLING ENGLISH
A. A. MODELLERIA FOUNDRY TOOLING AND RAPID PROTOTYPING SINCE 1981 ENGLISH SINCE 1981 PROTOTYPING & MODELLING 1 3D MODEL 2 LASER SINTERING 3 FOUNDRY TOOLING 4 CORES AND MOULD ASSEMBLING 5 POURING 6 FINAL
More informationSolidification Process(1) - Metal Casting Chapter 9,10
Solidification Process(1) - Metal Casting Chapter 9,10 Seok-min Kim smkim@cau.ac.kr -1- Classification of solidification processes -2- Casting Process in which molten metal flows by gravity or other force
More informationMetal Casting Processes CHAPTER 11 PART I
Metal Casting Processes CHAPTER 11 PART I Topics Introduction Sand casting Shell-Mold Casting Expendable Pattern Casting Plaster-Mold Casting Introduction Metal-Casting Processes First casting were made
More informationCasting Process Part 1
Mech Zone Casting Process Part 1 (SSC JE Mechanical/ GATE/ONGC/SAIL BHEL/HPCL/IOCL) Refractory mold pour liquid metal solidify, remove finish Casting - Process of Producing Metallic Parts by Pouring Molten
More informationSpecial Casting. By S K Mondal
Special Casting By S K Mondal Shell Moulding The sand is mixed with a thermosetting resin is allowed to come in contact with a heated metal pattern (200 0 C). A skin (shell) of about 3.5 mm of sand and
More informationManufacturing: Chapter 3 Casting
CHAPTER THREE Metal Casting Casting, shown in Fig. 3.1, is the process of pouring molten metal into a mould containing a cavity, which represents the required product shape. It is one of the most commonly
More informationET2C International. Low Cost Country Outsourcing/ Sub Contract Manufacture
ET2C International Low Cost Country Outsourcing/ Sub Contract Manufacture Who Are We For the past 18 years ET2C International have been supporting businesses globally benefit from the advantages of sourcing
More informationSpecial Casting Process. 1. Permanent mould casting
Special Casting Process 1. Permanent mould casting A permanent mold casting makes use of a mold or metallic die which is permanent.molten metal is poured into the mold under gravity only and no external
More informationBMM3643 Manufacturing Processes Metal Casting Processes (Expendable Mold & Permanent Mold)
BMM3643 Manufacturing Processes Metal Casting Processes (Expendable Mold & Permanent Mold) by Dr Mas Ayu Bt Hassan Faculty of Mechanical Engineering masszee@ump.edu.my Chapter Information Lesson Objectives:
More informationMetal Mould System 1. Introduction
Metal Mould System 1. Introduction Moulds for these purposes can be used many times and are usually made of metal, although semi-permanent moulds of graphite have been successful in some instances. The
More informationChoosing metalcasting is just the start. This article will help you navigate the casting process palette and find the optimal one for your part.
Make a Selection Choosing metalcasting is just the start. This article will help you navigate the casting process palette and find the optimal one for your part. Design engineers must choose among several
More informationSolidification Processes
CASTING PROCESSES I Lecture Notes by Zulkepli Muhamad Solidification Processes Starting work material is either a liquid or is in a highly plastic condition, and a part is created through solidification
More informationMETAL LAMINATED TOOLING - A QUICK AND FLEXIBLE TOOLING CONCEPT
METAL LAMINATED TOOLING - A QUICK AND FLEXIBLE TOOLING CONCEPT Thomas Himmer*, Dr. Anja Techel**, Dr. Steffen Nowotny**, Prof. Dr. Eckhard Beyer**,*** * Fraunhofer USA, Inc., Center for Coatings and Laser
More informationSteel Plate in Oil Rig Blowout Preventer Valves
Design Problem Steel Plate in Oil Rig Blowout Preventer Valves Introduction Design for Performance Alloy selection Radii and stress reduction Design for Production Mould method Orientation and cores Controlling
More information4.1.3: Shell Casting.
4.1.3: Shell Casting. It is another expandable mold casting type; Shell molding is a casting process in which the mold is a thin shell (typically 9mm) made of sand held together by a thermosetting resin
More informationCHAPTER 4: METAL CASTING PROCESS
CHAPTER 4: METAL CASTING PROCESS CHAPTER OUTLINE 4.1 INTRODUCTION 4.2 EXPANDABLE MOLD CASTING PROCESSES 4.2.1 Sand Casting 4.2.2 Shell Molding 4.2.3 Plaster Mold Casting 4.2.4 Ceramic Mold Casting 4.2.5
More informationPolyjet technology applications for rapid tooling
DOI: 10.1051/ matecconf/20171120301 1 Polyjet technology applications for rapid tooling Razvan Udroiu *, and Ion Cristian Braga Transilvania University of Brasov, Department of Manufacturing Engineering,
More informationAdditive Manufacturing. amc.ati.org
Additive Manufacturing amc.ati.org Traditional Tooling 356-T6 lever casting for DSCR Wood pattern on matchboard Additive Manufacturing (AM) A new term but the technology is almost three decades old Formerly
More informationHarmony Castings, LLC TPi Arcade, INC
Harmony Castings, LLC TPi Arcade, INC Using the V-PROCESS V for Production and Prototype Casting Requirements What is the V-PROCESS V and how it works V-PROCESS produces castings with a smooth surface,
More informationTypes of moulding sand
casting Types of moulding sand 1. Green sand: Green sand which is also known as natural sand is the mostly used sand in moulding. It is basically the mixture of sand, clay and water. The clay contain
More informationGuideline. Casting Selection Process. Table of Contents. Delivery Engineered Solutions
Casting Selection Process Guideline Table of Contents Introduction... 2 Factors In Choosing A Process... 2 Category Details & Requirements... 4 Sand casting... 4 Gravity die casting (also known as permanent
More information600 Cannonball Lane O Fallon, MO Bruce Willson.
600 Cannonball Lane O Fallon, MO 63366 Bruce Willson http://www.ofalloncasting.com/ Definition of an Engineer o Someone who knows almost everything o About almost nothing 70 95% of total Product Cost is
More informationMANUFACTURING PROCESSES
1 MANUFACTURING PROCESSES - AMEM 201 Lecture 10: Casting Technology DR. SOTIRIS L. OMIROU CASTING - Basics - A material in a liquid or semisolid form is poured or forced to flow into a die cavity and allowed
More information3D Systems Guide to Prototyping Die Cast Parts
3D Systems Guide to Prototyping Die Cast Parts Tom Mueller 3D Systems May 2013 Table of Contents Introduction... 3 Why should I prototype?... 4 What are the options for Prototyping?... 5 Which should I
More informationVIRTUAL PROTOTYPING APPROACH FOR THE DESIGN OF DIECAST FURNITURE COMPONENTS
VIRTUAL PROTOTYPING APPROACH FOR THE DESIGN OF DIECAST FURNITURE COMPONENTS Carlo Magistretti - B&B Italia S.p.A. Noverdate, Italy Nicola Gramegna - EnginSoft s.r.l. Padova, Italy ABSTRACT B&B ITALIA is
More informationInvestment Casting Design Parameters Guide for Buyer
Investment Casting Design Parameters Guide for Buyer The following guidelines and technical information outline what an investment casting is capable of offering. It will cover dimensional and structural
More informationGuide to Prototyping. Die Cast Parts. Applications and Technologies of Die Cast Prototyping
Guide to Prototyping Die Cast Parts Applications and Technologies of Die Cast Prototyping Table of Contents 1 Introduction 3 2 Why Should I Prototype? 4 3 What are the Options for Prototyping 5 Which Should
More informationDrivetrain for Vehicles 2018
Drivetrain for Vehicles 2018 presentation of an innovation RoBoC = Roll Bond Core ADVANTAGES OFFER RoBoC - Keep the stator housing battery housing power unit housing junction box and other similar applications
More informationDesign Guide: CNC Machining VERSION 3.4
Design Guide: CNC Machining VERSION 3.4 CNC GUIDE V3.4 Table of Contents Overview...3 Tolerances...4 General Tolerances...4 Part Tolerances...5 Size Limitations...6 Milling...6 Lathe...6 Material Selection...7
More informationCasting Processes. ver. 2
Casting Processes ver. 2 1 Types of Parts Made Engine blocks Pipes Jewelry Fire hydrants 2 Complex, 3-D shapes Near net shape Low scrap Relatively quick process Intricate shapes Large hollow shapes No
More information1 ZSI Product Experience Examples
www.zsind.com 1 ZSI Product Experience Examples www.zsind.com 2 Casting and machining (1) 1 Material: Grey Iron GG25 Process: Sand Casting Vacuum Pump 2 Material: Cast Iron GG25, GGG40 Process: Sand Casting
More informationTIPS FOR CHOOSING A PROTOTYPING MACHINE SHOP
CHOOSING the right prototyping machine shop for your next project is quite possibly the most important decision you will make in the entire process. This is particularly true for entrepreneurs with little
More informationChapter 1 Sand Casting Processes
Chapter 1 Sand Casting Processes Sand casting is a mold based net shape manufacturing process in which metal parts are molded by pouring molten metal into a cavity. The mold cavity is created by withdrawing
More informationAssessment Blueprint AMBA Master Moldmaker Certification
Assessment Blueprint Test Code: 8281 Version: 01 Specific Competencies and Skills Tested in this Assessment: Advanced Planning and Review Redline a mold design Identify mold manufacturing cost issues Mold
More informationUniversity of Arizona College of Optical Sciences
University of Arizona College of Optical Sciences Name: Nachiket Kulkarni Course: OPTI521 Topic Plastic Injection Molding Submitted to Prof. J. Burge Date 1. Introduction In daily life, we come across
More informationTwo Categories of Metal Casting Processes
Two Categories of Metal Casting Processes 1. Expendable mold processes - mold is sacrificed to remove part Advantage: more complex shapes possible Disadvantage: production rates often limited by time to
More informationCHAPTER5 5 ZERO DEFECT MANUFACTURING IN THE PRODUCTION OF IMPELLER THROUGH THE APPLICATION OF CAD / CAE
33 CHAPTER5 5 ZERO DEFECT MANUFACTURING IN THE PRODUCTION OF IMPELLER THROUGH THE APPLICATION OF CAD / CAE 5.1 INTRODUCTION In the first place of research, CAD/CAE was applied to achieve ZERO DEFECT MANUFACTURING
More informationMANUFACTURING, INTRODUCTION (620)
DESCRIPTION Manufacturing Technology introduces students to the manufacturing industry. Students must demonstrate knowledge and skill about how manufactures use technology to change raw materials into
More informationPermanent Mold Casting Processes. Assoc Prof Zainal Abidin Ahmad Department of Manufacturing & Ind. Eng.
Assoc Prof Zainal Abidin Ahmad Department of Manufacturing & Ind. Eng. Universiti Teknologi Malaysia Permanent Mold Casting Processes Gravity die casting Pressure die casting Low pressure High pressure
More information3D Printing. Design Guidelines for 3D Printing Parts and Tooling
Design Guidelines for Parts and Tooling Agenda Things to Consider Defining 3D Printed Parts Examples Resources Success with Design for The Key: Understand what is different Just like any manufacturing
More information(( Manufacturing )) Fig. (1): Some casting with large or complicated shape manufactured by sand casting.
(( Manufacturing )) Expendable Mold Casting Processes: Types of expendable mold casting are: 1 ) Sand casting. 2 ) Shell molding. 3 ) Vacuum molding. 4 ) Investment casting. 5 ) Expanded polystyrene process.
More informationPrecision Castings Division. Cost Drivers and Design Considerations for Investment Casting
Precision Castings Division Cost Drivers and Design Considerations for Investment Casting Contents INVESTMENT CASTINGS... 3 WHY INVESTMENT CASTINGS?... 3 SPOKANE INDUSTRIES INVESTMENT CASTING PRODUCTION
More informationAdvantages of the Casting Process
Advantages of the Casting Process The casting process has nearly unlimited flexibility compared to other manufacturing processes and is excellent for optimizing designs based on performance and weight
More informationBMM3643 Manufacturing Processes Metal Casting Processes (Sand Casting)
BMM3643 Manufacturing Processes Metal Casting Processes (Sand Casting) by Dr Mas Ayu Bt Hassan Faculty of Mechanical Engineering masszee@ump.edu.my Chapter Synopsis This chapter will expose students to
More informationPart Design and Tooling for Rotational Molding : How to Achieve Success in Every Project
Blue-Reed, LLC Part Design and Tooling for Rotational Molding : How to Achieve Success in Every Project Blue-Reed, LLC 4191 Courtiff Circle Stow, Ohio 44224 www.blue-reed.com Introduction Greg Stout -
More informationON-DEMAND PARTS MANUFACTURING. Quickparts
ON-DEMAND PARTS MANUFACTURING Quickparts On-demand parts manufacturing services Using our additive and traditional manufacturing technologies, bring your design to life and create real functional end-use
More informationPROSYS 1 PE. HSC Precision Milling Machine. Anderson Group ANDERSON EUROPE GMBH
PROSYS 1 PE HSC Precision Milling Machine Anderson Group ANDERSON EUROPE GMBH CNC-controlled precision-hsc-milling machine for chipping of varying materials under dry processing conditions. The ProSys
More informationCERAMIC CORES FOR TURBINE BLADES : A TOOLING PERSPECTIVE
CERAMIC CORES FOR TURBINE BLADES : A TOOLING PERSPECTIVE PRADYUMNA R 1 & BAIG M A H 2 1,2 Die Design Group, Defence Metallurgical Research Laboratory (DMRL), P O Kanchanbagh, Hyderabad, INDIA E-mail :
More informationInjection Molding Design Guide. Design considerations for rapid manufacturing of plastic parts using injection molding
Injection Molding Design Guide Design considerations for rapid manufacturing of plastic parts using injection molding Table of contents 1 Injection mold tooling process comparison 3 2 Size considerations
More informationRapid Prototyping without re-working
Rapid Prototyping without re-working The Layer Milling Center LMC produced by F. Zimmermann GmbH in Denkendorf combines the known RP-procedures with HSC milling. The CAM software WorkNC-LMP especially
More informationSERRATING / GROOVING TOOL - ST SERIES. Features : 1/8 x3/8 x1/8
3 1 8 2-2 SERRATING / GROOVING TOOL - ST SERIES FOR GROOVING IN TUBE SHEETS Tool 1/8 x 3/8 x 1/8 Spacing Spare Tool Bits 1/8 x 1/4 x 1/8 Spacing Special Spacing 9.53 3/8 ST-375-970 ST-3703 ST-3703-S ST-3703-SPEC
More informationMaterials & Processes in Manufacturing
Materials & Processes in Manufacturing ME 151 Chapter 15 Multiple Use Mold Casting Processes 1 Introduction Expendable Molds - melting point materials and castings General shortcomings of the expendable-mold
More informationInvestment Casting with PolyCast
Application Note Investment Casting with PolyCast 1. Overview PolyCast is an entirely new 3D printing filament designed specifically for investment casting applications. This document provides the basic
More informationDesign of Injection Mold for Support Bar Based on CAD/CAE
2016 International Conference on Mechanical, Control, Electric, Mechatronics, Information and Computer (MCEMIC 2016) ISBN: 978-1-60595-352-6 Design of Injection Mold for Support Bar Based on CAD/CAE S.W.
More informationIntroduction to Manufacturing Processes
Introduction to Manufacturing Processes Products and Manufacturing Product Creation Cycle Design Material Selection Process Selection Manufacture Inspection Feedback Typical product cost breakdown Manufacturing
More information3E RP Presentation-2018
3E RP Presentation-2018 www.3erp.com The "3-E" Difference Excellence in Precision Efficiency in Production Economically Priced CONTENT WHO IS 3ERP 3ERP TODAY 3ERP MISSION CORE CAPABILITIES CNC MACHINING
More informationThe fruition of shorten the delivery time to 1 & reduce the cost to 1 3.
The fruition of shorten the delivery time to 1 & reduce the cost to 1 3. Original Die-Sets System Our proprietary Original Die-Sets System incorporates only the bare minimum functions required for production,
More informationRAPID PROTOTYPING, RAPID TOOLING AND LOW VOLUME PRODUCTION
RAPID PROTOTYPING, RAPID TOOLING AND LOW VOLUME PRODUCTION RAPID PROTOTYPING, RAPID TOOLING AND LOW VOLUME PRODUCTION Delivering superior quality, service and reliability with three (3) standard production
More informationInjection moulding. Introduction. Typical characteristics of injection moulded parts
Injection moulding Introduction Injection molding is generally used to produce thermoplastic polymers. It consists of heating of thermo plastic materials until it melts and then injecting into the steel
More informationBuilt-Rite Tool & Die
Studio System case study 01 Built-Rite Tool & Die Injection molding firm investigates quick-turn mold application, identifies 90% cost savings. 02 Built-Rite cavity insert installed in the mold plate.
More informationYour Innovative Partner for Machining & Fixturing Solutions.
Your Innovative Partner for Machining & Fixturing Solutions www.vertex-eng.co.uk The Company What We Do Vertex Engineering Solutions is a provider of low volume specialist components, fixture design and
More informationEngineering & Design: Coordinate Dimensioning
SECTION Section Contents NADCA No. Format Page Frequently Asked Questions (FAQ) -2 1 Introduction -2 2 Section Objectives -3 3 Standard and Precision Tolerances -3 4 Production Part Technologies -4 5 Die
More informationAgenda. Group Overview. 3 Further information. Focus on Sirone plant & our Core Business
Agenda 1 Group Overview 2 Focus on Sirone plant & our Core Business 3 Further information Who we were Our history The 1 st tool-shop Co.stamp was founded back in 1968. A small workshop with few employees,
More informationMANUFACTURING TECHNOLOGY
MANUFACTURING TECHNOLOGY UNIT III THEORY OF METAL CUTTING Broad classification of Engineering Manufacturing Processes. It is extremely difficult to tell the exact number of various manufacturing processes
More informationJapan Foundry Society, Inc. Research and Application of EPS Investment Casting Technique. Lu Dingquan Donfeng Investment Casting Co., Ltd.
Japan Foundry Society, Inc. Research and Application of EPS Investment Casting Technique Lu Dingquan Donfeng Investment Casting Co., Ltd. 13 th WORLD CONFERENCE ON INVESTMENT CASTING Paper: T11 Copyright
More information3ERP Presentation-2017
3ERP Presentation-2017 www.3erp.com The "3-E" Difference Excellence in Precision Efficiency in Production Economically Priced! CONTENT WHO IS 3ERP 1 3ERP TODAY 2 3ERP MISSION 3 CORE CAPABILITIES 4 CNC
More informationPrototypes on demand? Peter Arras De Nayer instituut [Hogeschool voor Wetenschap en Kunst]
Prototypes on demand? Peter Arras De Nayer instituut [Hogeschool voor Wetenschap en Kunst] Pressure on time to market urges for new ways of faster prototyping. Key words: Rapid prototyping, rapid tooling,
More informationDesign of table bush Die and Development of G and M Codes for Plastic Injection Hand Molding Machine
Design of table bush Die and Development of G and M Codes for Plastic Injection Hand Molding Machine Dr. V.Vijendra kumar; Department of Mechanical engineering, M.S.Engineering College, Abhinandan KS;
More informationPRODUCTION TOOLING FOR POLYMER COMPONENTS VIA THE DTM RAPIDSTEEL PROCESS
PRODUCTION TOOLING FOR POLYMER COMPONENTS VIA THE DTM RAPIDSTEEL PROCESS KW Dalgarno, TD Stewart, & THC Childs School of Mechanical Engineering, University of Leeds, Leeds, LS2 9JT, UK Abstract This paper
More informationINJECTION MOULDING OF PLASTICS INJECTION MOULDING
INJECTION MOULDING OF PLASTICS INJECTION MOULDING The Material Hopper The Barrel/Cylinder heating system The Barrel/Cylinder and Screw Adhesion Abrasion Corrosion Datamination The Screw Drive System The
More informationEXPERIMENTAL RESEARCHE REGARDING BY USING RAPID TOOLING TECHNOLOGIES IN MANUFACTURING COMPLEX PARTS
Nonconventional Technologies Review Romania, September, 2015 2015 Romanian Association of Nonconventional Technologies EXPERIMENTAL RESEARCHE REGARDING BY USING RAPID TOOLING TECHNOLOGIES IN MANUFACTURING
More informationManufacturing Processes (continued)
Manufacturing (continued) Machining Some other processes Material compatibilities Process (shape) capabilities Manufacturing costs Correct pg 142, question 34i should read Fig 6.18 question 34j should
More informationDESIGN & MANUFACTURING OF PLASTIC INJECTION MOULD THREAD COVER
DESIGN & MANUFACTURING OF PLASTIC INJECTION MOULD THREAD COVER Shubham Boralkar 1, Pranit Patil 2, Akash Patil 3, Ajay Warekar 4, Rohit Patil 5 1,2,3,4,5 Mechanical Engineering, Nanasaheb Mahadik College
More informationPOP FOAM S DESIGN GUIDE 20 Things to Know About Designing with PopFoam:
POP FOAM S DESIGN GUIDE 20 Things to Know About Designing with PopFoam: 1. Why Use PopFoam 2. The PopFoam Process 3. Guidelines for Draft 4. Parting Line 5. Part Length 6. Undercuts 7. Floating Cores 8.
More informationFDM Matchplate Patterns for Green Sand Casting
FDM Matchplate Patterns for Green Sand Casting Sand casting is a cost effective and efficient process for small-lot production, and yet, when using automated equipment, it is an effective manufacturing
More informationClamping filigree parts
Clamping filigree parts August 2005 Getting a good hold on bits and pieces For almost all shapes and sizes of parts there are suitable clamping technologies available on the market. However demands on
More informationCNC-milling CNC-grinding Laser hardening and other treatments
CNC-milling CNC-grinding Laser hardening and other treatments. CNC-milling. 262 263 CNC-profile grinding. 264 265 Laser hardening. 266 Laser marking. 266 Wire eroding 267 Planing. 267 Sawing. 268 3D-index
More informationAMAP Kolloquium. AMAP Kolloquium Aachen, January 11th, 2018
AMAP Kolloquium Aachen 11.01.2018 Thomas Gotte AMAP Kolloquium Aachen, January 11th, 2018 Specialities in theprototype castingsproduction: optical measurement and patternless mold manufacturing(sand casting)
More informationMolds & technologies. die. casting. molds
die casting molds Molds & technologies Company Introduction In last few decades, die casting has been instrumental in reducing the weight of an automobile contributing to fuel efficiency and lighter products.
More informationClassification of Metal Removal Processes and Machine tools. Introduction to Manufacturing and Machining
Classification of Metal Removal Processes and Machine tools Introduction to Manufacturing and Machining Production Engineering covers two domains: (a) Production or Manufacturing Processes (b) Production
More informationPacco Industrial Corporation
Pacco Industrial Corporation Engineering Division Profile Core Competencies Product Design And Development. Concept sketching. Manufacturing detailing. Development & Prototyping. Reverse Engineering. Value
More informationRapid Tooling Development
3 Rapid Tooling Development Sadegh Rahmati Islamic Azad University (IAU) Majlesi Branch Iran 1. Introduction Now a days, rapid prototyping (RP) technology is commonly used to quickly realise the conceptualization
More informationPrecision Innovation Complexity
Precision Innovation Complexity Complexity & cost control Nature is the model Highly complex forms in nature have often served as a basis for the design of new components and systems; their complete realisation
More informationMold Design. 5. Mold Structure. Bong-Kee Lee School of Mechanical Engineering Chonnam National University
5. Mold Structure Bong-Kee Lee Chonnam National University the simplest and most reliable design has the fewest number of moving parts and is more straightforward to manufacture and run in production is
More informationManufacturing Process
Unit 10: Manufacturing Process Unit code: H/601/1487 QCF level: 4 Credit value: 15 Aim This unit will develop learners knowledge of manufacturing processes and techniques that can be applied to a range
More informationDies & special components
Dies & special components 250 people working to REACH your goals High speed milling machine in VETIMEC 4 activities HPDC machine 4200 T in S.V.PETRONI 7 plants Marble milling machine in AEDIS 50 mil euro
More informationROENTGEN Over 100 years experience in quality improvement you can t beat it!
Catalog 2015/2016 ROENTGEN Over 100 years experience in quality improvement you can t beat it! WWW.ROENTGEN-SAW.COM CONTENTS THE COMPANY OVER 100 YEARS EXPERIENCE 04 TECHNIQUE TOOTH PITCHES 06 SET PATTERNS
More informationDIRECT METAL LASER SINTERING DESIGN GUIDE
DIRECT METAL LASER SINTERING DESIGN GUIDE www.nextlinemfg.com TABLE OF CONTENTS Introduction... 2 What is DMLS?... 2 What is Additive Manufacturing?... 2 Typical Component of a DMLS Machine... 2 Typical
More informationAirframes Instructor Training Manual. Chapter 3 MANUFACTURING TECHNOLOGY
Learning Objectives Airframes Instructor Training Manual Chapter 3 MANUFACTURING TECHNOLOGY 1. The purpose of this chapter is to discuss in more detail, the tools and processes technology that is utilised
More informationMultiple-Use-Mold Casting Processes
Multiple-Use-Mold Casting Processes Chapter 13 13.1 Introduction In expendable mold casting, a separate mold is produced for each casting Low production rate for expendable mold casting If multiple-use
More informationManufacturing Processes - I Dr. D. B. Karunakar Department of Mechanical and Industrial Engineering Indian Institute of Technology, Roorkee
Manufacturing Processes - I Dr. D. B. Karunakar Department of Mechanical and Industrial Engineering Indian Institute of Technology, Roorkee Lecture - 4 Module 2 Metal Casting Good morning, Metal casting,
More informationA new benchmarking part for evaluating the accuracy and repeatability of Additive Manufacturing (AM) processes
A new benchmarking part for evaluating the accuracy and repeatability of Additive Manufacturing (AM) processes Dr Muhammad Fahad, Dr Neil Hopkinson Abstract Additive Manufacturing (AM) refers to a new
More informationPrinciples of Rotary Bending Technology & Use of Rotary Bending Technology for Processing of Advanced, High-Strength Steels (AHSS)
Principles of Rotary Bending Technology & Use of Rotary Bending Technology for Processing of Advanced, High-Strength Steels (AHSS) L. Ray Osborne rosborne@anchordanly.com Mechanical Engineer / Business
More information3D PRINTING & ADVANCED MANUFACTURING DESIGN GUIDELINES: DIRECT METAL LASER SINTERING (DMLS) STRATASYSDIRECT.COM
3D PRINTING & ADVANCED MANUFACTURING DESIGN GUIDELINES: DIRECT METAL LASER SINTERING (DMLS) STRATASYSDIRECT.COM WHAT IS DIRECT METAL LASER SINTERING? Direct Metal Laser Sintering (DMLS) is an additive
More informationVacuum casting systems
Renishaw vacuum casting systems H-5800-0110-01-E Vacuum casting systems From master model to multiple components within 24 hours Save development time and money with Renishaw vacuum casting High quality
More informationManufacturing Process II. Casting-3
Manufacturing Process II Casting-3 Casting Processes Metal casting processes divide into two categories, based on mold type: (1) expendable mold and (2) permanent mold. In expendable mold casting operations,
More informationTool and Die Maker Level 2
Level 2 B2 Read and Interpret Drawings II Duration: 32 hours 32 hours 0 hours This unit of instruction introduces the Tool and Die Maker Apprentice with the knowledge and skills necessary to read and interpret
More information