ANTTI M06 2W GRAIN DRYERS BASE (en) Assembly Instructions

Transcription

1 Assembly Instructions ANTTI M0 W GRAIN DRYERS BASE 0800 (en) ANTTI-TEOLLISUUS OY Koskentie 89 FI-0 Kanunki, Salo' Tel Fax +8 antti@antti-teollisuus.fi

2 W assembled... Base with accessories W (A090), spare parts... Base W assembled (A), spare parts... Base frame W (A0), spare parts... Motor rack (A0), spare parts... 8 Feeding equipment W (A098), spare parts... 9 Linear actuator drive for the feed troughs (A09) (optional), spare parts... 0 Extension leg set W (A0), spare parts; L = 00 mm... Cross-braces for extension legs W (A), spare parts; legs L = 00 mm... Extension leg set W (A, spare parts; L = 0 mm... Cross-braces for extension legs W (A), spare parts; legs L = 0 mm... Base cone (A0), spare parts... ASSEMBLING THE DRYER BASE... Optional ways to attach the lower ends of the extension legs... Attaching the extension legs to the base... 8 Structure of the base cone W... Assembling the base cone W... Installing the base cone... 9 Installing the cross-braces for the extension leg on W... Structure of the linear actuator drive (A09T) for the feed troughs on W (optional)... Installing the linear actuator drive for the feed troughs on W (optional)... Transferring the feeding equipment motor to another position... Structure of the service platform for the base W (optional)... 8 Installing the service platform for the base W (optional)... 9

3 Base W assembled Antti-Teollisuus Oy

4 Base with accessories W (A090), spare parts NOTE! The lifting lugs () may only be used for lifting the drying section and the top section, not the base. 00 Ref. Part no. Denomination and Pcs. Drawing Weight Group No. A BASE WM0 W. kw A, LIFTING LUG, SECTION xx900 S-D A BASE WM0 LOCKING-CHAIN PACK A-A 9,8 000 A Ref. Part no. Denomination and Pcs. Drawing Weight Group No. A BASE WM0 W LOCKING-CHAIN SLOTS A-0, 000 A BASE WM0 W CHAIN ATTACH TRIANGLE A-0, 000 A BASE WM0 W CHAIN ATTACH SUPP A-0 0,9 000 A08 THREADED ROD - M0 L=0 8 A08-A 0, BOLT HEX ZN 8.8 0x AM DIN NUT ZN 8 - M0 DIN CARDBOARD BOX LxWxH 00x00x0 No. 0,8 Antti-Teollisuus Oy

5 Base W assembled (A), spare parts Ref. Part no. Denomination and Pcs. Drawing No. Weight A0 BASE WM0 W FRAME A A098 BASE WM0 W/W FEEDER DEVICE ASSEMBLY A A0 BASE WM0 MOTOR RACK ASSEMBLY A SHUTTER D S HATCH HOLDER -B 0 00 A0 BASE WM0 W/W FEEDER COVER A BOLT HEX ZN 8.8 0x0 AM DIN BOLT HEX ZN 8.8-8X AM DIN NUT ZN 8 - M0 DIN NUT ZN 8 M8 DIN NUT WING ZN - M0 DIN BASE XL CONTROL HATCH 8x80 0-A NUT ZN 8 - M DIN WASHER ZN - M DIN BOLT HEX ZN 8.8-0X AM DIN STUD NUT - M8.-.0 MM CTRSUNK BOLT CTRSUNK SLOT ZN 8x AM PLATE STICKER 0x0 THT--- -B PLATE STICKER 0x00 AGROSEC GRAIN HANDLING Group Antti-Teollisuus Oy

6 Base frame W (A0), spare parts Antti-Teollisuus Oy

7 000 Ref. Part no. Denomination and Pcs. Drawing No. Weight A09 BASE WM0 FEEDER SIDE-PLATE A09,9 000 A00 BASE WM0 W/W END-PL TOP PART A00,9 000 A00 BASE WM0 W/W END-PLATE BOTT OPEN A00 9, 000 A00 BASE WM0 W/W FEEDER END-PL BOTT OPEN A00-C, 000 A08 BASE WM0 W/W FEEDER DUCT / A08-B 9, 000 A08 BASE WM0 W/W SUPPORT PLATE / A08-A 0, 000 A088 BASE WM0 SUCT FEEDER DUCT / A088-B 0, A089 BASE WM0 SUPPORT PLATE ½ DUCT A089-A 0, A0 BASE WM0 TROUGH ROD STOPPER A0-C 0, BASE FEEDER I D0-00H=8M,XL,EL -D BASE FEEDER II D0-00H=0M,XL,EL -D A0 BASE WM0 FEED TROUGH A0, BASE ATTACH PLATE D0./M A08 BASE WM0 TROUGH HOLDER A08 0,8 000 A08 BASE WM0 ATTACH PLATE D0./M8 A08 0,9 000 A08 BASE WM0 ATTACH PLATE D0./D0 0,8 000 A09 KEY DIN 88B x8 - A09 0, A0 BASE WM0 TROUGH ROD BAR 8x0 A0, WASHER PL D/D WASHER ZN PL. D/ BEARING PLASTIC x80 MEGA -A 0 00 A099 BASE WM0 W/W BEARING SUPP PLATE A099 0, 000 A0 BASE WM0 LEG A0, 000 A0 BASE WM0 W FEEDER COVER ATTACH A0-A,9 000 A0 BASE WM0 FEEDER COVER BOTTOM A0-A, 000 A08 BASE WM0 FEEDER COVER END A08-A 0, BEARING FLANGE UCFL 0 CAST P LOCK SCREW ZN - M8x0 DIN LOCK SCREW ZN - M8x DIN BOLT HEX ZN 8.8-8X AM DIN NUT ZN 8 M8 DIN BOLT HEX ZN 8.8 0x0 AM DIN NUT ZN 8 - M0 DIN WASHER ZN - M8 DIN BOLT HEX ZN 8.8 0x0 AM DIN NUT EXTENSION - M8x ZN DIN LOCK SCREW ZN - M8x DIN A BASE WM0 TROUGH ROD SHAFT ATTACH A 0, BOLT HEX ZN 8.8 x0 AM DIN SOCK SCREW BALL-H x0 AM ISO NUT ZN 8 - M DIN SOCK SCREW BALL-H 0x0 AM ISO WASHER ZN - M0 DIN BOLT HEX ZN 8.8 0x AM DIN WASHER ZN FENDER - M8 DIN Group Antti-Teollisuus Oy

8 Motor rack (A0), spare parts Ref. Part no. Denomination and Pcs. Drawing No. Weight Group A0 BASE WM0 MOTOR RACK. 000 A0 BASE WM0 TORQUE ARM MOT RACK A A00 BASE WM0 DRYER ECC D/0/0-0 A00-A A09 BASE WM0 ECCENTRIC COVER A09-C MOTOR CONE.KW -0 NORD SK9LX 0 00 A09 BASE WM0 ECCENTRIC COVER ADD A BOLT HEX ZN 8.8 0x AM DIN NUT ZN 8 - M0 DIN BOLT HEX ZN 8.8 8x AM DIN WASHER ZN - M8 DIN NUT ZN 8 M8 DIN BOLT HEX ZN 8.8-8X AM DIN BOLT CYL-HEAD SLOT ZN x8 AM DIN NUT ZN 8 M DIN Antti-Teollisuus Oy

9 Feeding equipment W (A098), spare parts Ref. Part no. Denomination and Pcs. Drawing No. Weight Group 9 BASE EL,XL,W,W CONNECT ROD. X A BASE PENDEL ARM ELK,0X0- D0/0 -A BASE XL,EL TRANSMISSION ROD+SHAFT A BASE SPACER SLEEVE D0/8 L= A BASE XL,EL SUPPORT ROD A BEARING FLANGE GLCTEY0 CAST P WASHER AISI PL. D/ WASHER AISI PL. D/,, A08 KEY x SPRING PIN Dx BOLT HEX ZN 8.8 0x0 CM DIN NUT ZN 8 - M0 DIN BOLT CTRSUNK SLOT ZN 8x0 AM NUT ZN 8 M8 DIN BOLT HEX ZN 8.8 x0 AM DIN NUT ZN 8 - M DIN WASHER ZN - M DIN 0 00 Antti-Teollisuus Oy

10 Linear actuator drive for the feed troughs W (A09) (optional), spare parts Antti-Teollisuus Oy

11 0000 Ref. Part no. Denomination and Pcs. Drawing No. Weight Group A09 BASE WM0 LINEAR ACTUAT BRACKET A09, 000 A080 BASE WM0 LINEAR ACTUAT INTERM PL A080, BASE EL,XL,W,W CONNECT ROD. X ,8 000 A0 BASE WM0 SLEEVE /9. L=0 A0 0, WASHER - PL D/ 0,08 00 A09 BASE WM0 TROUGH COVER PL A09 9,9 000 A09 BASE WM0 LINEAR ACTUAT COV ATTACH PL A09, A09 BASE WM0 LINEAR ACT COVER END A09 0, A098 BASE WM0 REAR COVER PL A098, A099 BASE WM0 LINEAR ACT COV REAR A099, 000 A BASE WM0 LINEAR ACT COV SUPP A 0, 000 A BASE WM0 TROUGH ROD LINEAR ACT A, LINEAR ACTUATOR MAGNETIC MAX-C00A0M, LIMIT SWITCH INDUCT OM0VAC EE-XY/NC 0, BOLT HEX ZN 8.8 x CM DIN NUT ZN 8 - M DIN NUT NYLOC ZN - M DIN A89 BASE WM0 LIN ACTUATOR SENSOR BRACKET A89 0, 000 CLOSE 0 A80 BASE WM0 LIN ACTUATOR SENSOR BRACKET OPEN A80 0,0 000 A88 BASE WM0 LIN ACTUATOR SENSOR TUMBLER A88 0, NUT M DIN BOLT HEX ZN 0x0 DIN9 0, NUT ZN 8 - M0 DIN9 0, BOLT HEX ZN 8.8-8X AM DIN9 0, NUT ZN 8 M8 DIN BOLT HEX ZN x DIN A88 ATTACHM PL BOX 8 A88 0, ELEV SHUTTER-PL LIN ACT CONNECT BOX 0-90,0 00 E BOLT CYL-HEAD SLOT ZN x0 AM DIN NUT M DIN SCREW SELF-TAP HEX.8x ZN WASHER ZN - M DIN ZN BOLT HEX ZN x0 DIN CONTROL CABLE LIN ACT MAGNETIC MAINS CABLE LIN ACT MAGNETIC ATTACH SLEEVE LINEAR ACTUATOR MAGNETIC 0 00 Antti-Teollisuus Oy

12 Extension leg set W (A0), spare parts; L = 00 mm 0000 Ref. Part no. Denomination and Pcs. Drawing No. Weight Group - A0 BASE WM0 LEGS 00 PACK. A0 000 THE SET INCLUDES: A0 BASE M0W EXTENSION LEG W A A0 LEGS WM0 END-PLATE X80X80 A BOLT HEX ZN X AM DIN NUT ZN 8 - M DIN WASHER ZN - M DIN Antti-Teollisuus Oy

13 Cross-braces for extension legs W (A), spare parts; legs L = 00 mm 0000 Ref. Part no. Denomination and Pcs. Drawing No. Weight Group A0 BASE M0W ADJUST BRACKET W A0-A. 000 A08 LEGS M0W CROSS-BRACE L = 000 A08-C BOLT HEX ZN X AM DIN NUT ZN 8 - M DIN WASHER ZN - M DIN Antti-Teollisuus Oy

14 Extension leg set W (A), spare parts; L = 0 mm 0080 Ref. Part no. Denomination and Pcs. Drawing No. Weight Group - A BASE WM0 LEGS 0 PACK. A THE SET INCLUDES: A8 BASE M0W EXTENSION LEG W A8-A BOLT HEX ZN 8.8-0X AM DIN WASHER ZN - M DIN NUT ZN 8 - M DIN A0 LEGS WM0 END-PLATE X80X80 A Antti-Teollisuus Oy

15 Cross-braces for extension legs W (A), spare parts; legs L = 0 mm 0080 Ref. Part no. Denomination and Pcs. Drawing No. Weight Group A08 LEGS M0W CROSS-BRACE L = A08-C A088 LEGS M0W CROSS-BRACE L = A088-B BOLT HEX ZN X AM DIN WASHER ZN - M DIN NUT ZN 8 - M DIN A0 BASE M0W ADJUST BRACKET W A0-A. 000 Antti-Teollisuus Oy

16 Base cone (A0), spare parts Ref. Part no. Denomination and Pcs. Drawing No. Weight Group 08 BASE CONE SIDE-PLATE XL OPEN SIDE-PL BOLT 08-C BASE CONE SIDE-PLATE XL BOLT LEFT 08-A BASE CONE SIDE-PL XL BOLT RIGHT 08-A A0 BASE WM0 SUCT AIR CHANNEL / A0-A A00 BASE WM0 SUCT AIR CHANN STOP PL A00-B BASE CONE SIDE-PLATE XL, MEGA COVER PL D BASE CONE SIDE-PLATE XL, MEGA COVER PL A098 BASE WM0 ADDITIONAL CONE SUPPORT W A SOCK SCREW BALL-H 8xAM ISO NUT ZN 8 M8 DIN BOLT HEX ZN 8.8-8X AM DIN WASHER ZN - 9/8x DIN0R SEALING STRIP X0 MAPA 0 00 Antti-Teollisuus Oy

17 ASSEMBLING THE DRYER BASE Optional ways to attach the lower ends of the extension legs By welding to a steel plate set flush into the floor casting By bolting the endplates of the legs to floor casting using M wedge anchor bolts Dimensioning the extension legs 00 (888) (0) Places of plates in the floor casting (dimensions in mm) 0 If you wish to attach the extension legs by welding, you need to set steel plates (00 x 00, s = mm) flush with the floor casting. Antti-Teollisuus Oy

18 Attaching the extension legs to the base.. Shortening the extension legs Parts The numbering of work stages refers to reference numbers in the spare parts drawing for the extension legs. * At first, determine the length required for the extension legs. If you attach the extension legs to the floor casting using wedge anchors, note the thickness of the extension leg end-plates ( mm) when determining the length to be cut off. The main rule is that the angle of the pipe leading from the base cone to the elevator should be a minimum of degrees to horizontal. * Cut the lower ends of the extension legs to the appropriate length. As required, attach the end-plates included in the delivery by welding to the lower ends of the legs. Antti-Teollisuus Oy

19 .. Lifting the base frame W * Remove the protective plastic cover of the gear motor for the feeding equipment before lifting the base frame. Simply tear off the plastic. Use knife, as necessary. Raise the ready-assembled base frame using the lifting frame built on site (construction material, for example, RHS 00 x 0 mm). Connect up the lifting frame using the hooks of the -part lifting chain. Continue by connecting up the chains of the lifting frame by the holes at the upper ends of the base legs. * Lift the base frame from the floor using the lift. The weight of the base frame of W is about 0 kg. Antti-Teollisuus Oy

20 .. Installing the extension legs on W Parts The numbering of work stages refers to reference numbers in the spare parts drawing for the extension legs. Insert the extension legs in the base frame legs. The upper part of the leg comes inside the base leg.,, Attach the extension legs to the base legs (bolts M x ). Note! Provide each leg with bolts, washers and nuts! * Lower the dryer base onto the extension legs. Antti-Teollisuus Oy

21 . a b a b. Checking alignment of the extension legs * Check that the extension legs are in an upright position and parallel to each other. Carry out the measurement and perform the required corrections before attaching the legs to the floor. * Attach the legs to the floor either by welding or using wedge anchors. Attachment by welding is possible only if metal plates have been set into the floor during casting. Antti-Teollisuus Oy

22 Structure of the base cone W 0 Base cone package A0P -- external dimensions 80 x 0 x 98 mm -- weight kg () Base cone assembled 0000 Ref. Part no. Denomination and Pcs. Drawing No. Weight Group 08 BASE CONE SIDE-PLATE XL OPEN SIDE-PL BOLT 08-C BASE CONE SIDE-PLATE XL BOLT LEFT 08-A BASE CONE SIDE-PLATE XL, MEGA COVER PL A0 BASE WM0 SUCT AIR CHANNEL / A0-A BASE CONE SIDE-PL XL BOLT RIGHT 08-A BASE CONE SIDE-PLATE XL, MEGA COVER PL D A00 BASE WM0 SUCT AIR CHANN STOP PL A00-B A099 BASE CONE W BOLT PACK A099-A.9 00 A098 BASE WM0 ADDITIONAL CONE SUPPORT W A Antti-Teollisuus Oy

23 Assembling the base cone W. a. & b Joining together the base cone side-plates consisting of two halves Parts The numbering of work stages refers to reference numbers in the spare parts drawing of the base cone. We recommend joining the base cone parts together on a suitable level plane, on which the cone can be assembled upside down with respect to its final position. Fix sealing strip to the corner flange of the plate with straight edge (part ). Fix the sealing strip inside the bolthole row in the plate (see drawing a). Fix a sealing strip to the corner flange of the shouldered side-plate (part ). Fix the sealing strip inside the bolthole row in the plate (see drawing a). Note: no sealing strip is required at the centre seam of the base cone. Be careful not to damage the sealing strips while joining the plates. + Place the shouldered side-platetight against the side-plate with straight edge. The shouldered edge of plate shall remain outside plate. 8 Place the additional support for the cone inside the side-plates. Look up the correct position and attachment point for the support in the drawing. 9, 0 Fix the seam using ball-headed nuts and bolts (M8 x, pcs.). Place the bolt heads on the grain space side (see Fig. b). + Assemble another similar side-plate without additional support (part 8) of parts and. Do not put bolts into the three holes in the additional support at this stage. Antti-Teollisuus Oy

24 . 0 + a. 0. Fixing the third side-plate for the base cone Parts The numbering of work stages refers to reference numbers in the spare parts drawing of the base cone. Lift the side-plate with opening for the base cone onto the assembly plane. Place the flange of the plate with 9 holes against the plane. + Lift one of the recently assembled side-plates, the one without additional support, against the sideplate with opening. Carefully align the corner joint between the plates. Check that the flanges of the plates are lying tight against the assembly plane. 0, Fix the seam using nuts and bolts (M8 x, 9 pcs.). See dwg. a. Do not tighten the bolts yet. Antti-Teollisuus Oy

25 . () () 0 a. 0 (). Fixing the fourth side-plate for the base cone Parts The numbering of work stages refers to reference numbers in the spare parts drawing of the base cone. Lift the other side-plate with opening for the base cone onto the assembly plane., Carefully align the corner joint between the plates. Check that the flanges of the plates are lying tight against the assembly plane. 0, Fix the seam using nuts and bolts (M8 x, 9 pcs.). Fig. a. Do not tighten the bolts yet. Antti-Teollisuus Oy

26 . 0 0 a. (). Attaching the connecting part and the cover-plate to the base cone Parts The numbering of work stages refers to reference numbers in the spare parts drawing of the base cone. Fix a sealing strip onto the inner surface of the connecting part with opening (part ). Fix a sealing strip onto the inner surface of the cover plate (part ). Fix the sealing strips inside the bolthole row in the plates (see drawing a). Install the connecting part with opening to the base cone on the bottom suction fan side. Make yourself clear about on which side the bottom suction fan is to be installed. Install the cover plate on the opposite side. 0, Fix the connecting part and the cover plate to the base cone using nuts and bolts (M8 x ). Place hexagon nuts and bolts ( + pcs) at this stage only in holes in straight line at the lower edge of the connecting part and cover plate. Antti-Teollisuus Oy

27 Installing the suction air duct in the base cone Parts The numbering of work stages refers to reference numbers in the spare parts drawing of the base cone. Place the suction air duct halves face to face. Make sure that the end flanges of the air duct do not "indent". 9, 0 Join the halves together using ball-headed nuts and bolts (M8 x, pcs.). Attach the stop plate to the lower edge of the suction air duct (i.e. to the upper edge while the cone lies upside down during assembly). The stop plate is straight when delivered. Bend the plate along the row of holes to the shape illustrated in the drawing. Place the stop plate in the duct at the end where the bottom suction fan is to be installed. The open end of the plate comes against the cone wall. Place its edges inside the flanges of the suction air duct. 0, Fix the stop plate using hexagon bolts and nuts (M8 x, pcs). Fix sealing strips to the end flanges of the suction air duct. Place the suction air channel with the stop plate attached inside the base cone. 0, Fix the air channel by its end-flanges using bolts and nuts (M8 x, + pcs.). These bolts are also used for fixing the connecting part and the cover plate in their final positions. Ensure that the joint between the stop plate and the base cone wall is tight. If necessary, seal with butyl compound (the compound and the press are included in the delivery). Antti-Teollisuus Oy

28 . a. 0 () () Installing the fifth and sixth side-plates for the base cone, which are joined together Parts The numbering of work stages refers to reference numbers in the spare parts drawing of the base cone Close the ready-assembled base cone using the joined-together fifth and sixth side-plates.,, Carefully align the corner joints between the plates. Check that the flanges of the plates are lying tight against the assembly plane. Align the bolt holes in the additional support with the three unused holes in the opposite side-plate. 0, Fix the corner joints using nuts and bolts (M8 x, pcs.). 9, 0 Fix the intermediate support using ball-headed nuts and bolts (M8 x, pcs.). Finally, ensure that the whole cone is lying tight against the assembly plane. * Tighten all bolts in the corner joints. Antti-Teollisuus Oy

29 Installing the base cone. a.. Preparing the base cone for lifting and fixing the sealing Parts The numbering of work stages refers to reference numbers in the spare parts drawing of the base cone. * Turn the base cone to a position where the attachment flange comes on the upside. * Place a batten, e.g. 0 x 00 mm of about metre in length, under the cone. * Attach the wire ropes for lifting the cone to the batten on both sides of the suction air duct. Fix sealing strips to the flanges on the upper surface of the cone. Fix the sealing strip inside the bolthole row in the flange (see drawing a). Antti-Teollisuus Oy

30 . a Lifting and fixing the base cone Parts The numbering of work stages refers to reference numbers in the spare parts drawing of the base cone. Be careful not to damage the sealing strips when lifting the cone. * Move the base cone under the base. * Lift the cone using the wire rope threaded in between the air ducts in the base. * Thread in the cone carefully between the lugs in the extension legs. Lift the base cone tight against the bottom surface of the base. 0,, Attach it using bolts, washers and nuts (M8 x, 8 pcs.). See dwg. a. Antti-Teollisuus Oy

31 Installing the cross-braces for the extension leg on W.. Installing the adjustable cross-brace brackets on the extension legs Parts The numbering of work stages refers to reference numbers in the spare parts drawing for cross-braces for the extension legs. Put the halves of the adjustable brackets on the extension legs. Install two pieces of brackets, consisting of two halves each, on each leg. Check the correct direction for the bracket flange with holes in the drawing.,, Attach the brackets to the extension legs (bolts M x ). Look up the correct position for the bolts in the drawing. At this stage, attach the brackets only by their flanges with holes. Leave the bolt attachments loose in order to be able to move the brackets without damaging the surface treatment of the legs. Antti-Teollisuus Oy

32 .. Fixing the cross-brace ends to the extension legs Parts The numbering of work stages refers to reference numbers in the spare parts drawing for cross-braces for the extension legs. Put in place the cross-brace parts in the upper and lower brackets on one side of the base. Select the direction and position for the cross-braces at the side of the bracket, as illustrated in drawings and.,, Fix the ends of the cross-braces to the brackets in the extension legs (bolts M x ). Look up the correct position for the bolts in the drawing. Fix the cross-braces at both their ends at this stage only with one bolt. Put the bolt, the washers and the nut in place in the round hole in the brace and the bracket. Do not wrench the bolts to their final tightness yet. * Install the upper and lower parts of the cross-braces in the same way on the other three sides of the base. Antti-Teollisuus Oy

33 .... Installing the bolts in the cross-brace joints of the extension legs Parts The numbering of work stages refers to reference numbers in the spare parts drawing for cross-braces for the extension legs. Start by joining together the braces attached to the lower adjustable brackets on the extension legs. Place the parts one inside the other, as shown in detail drawing. * Move the lower cross-brace bracket along the extension leg. Select the position so that you can install a bolt in each of the three holes at the cross-brace joint. Extend the cross-brace as much as possible (move the lower bracket to as low as it goes).,, Put in place and tighten the bolts at the cross-brace joints ( pcs. M x ). Look up the correct position for the bolts in the drawing. * Attach the rest of the cross-braces to the lower adjustable brackets. Continue by joining together the support rods to be attached to the upper adjustable brackets on the extension legs. Antti-Teollisuus Oy

34 .. Fixing the upper and lower ends of the cross-braces for the extension legs in their final positions Parts The numbering of work stages refers to reference numbers in the spare parts drawing for cross-braces for the extension legs.,, Put in place the missing bolts (M x ) in the upper and lower ends of each cross-brace. Every cross-brace must be attached to the bracket on the extension leg by three bolts, washers and nuts at its lower and upper ends. * Tighten all bolt attachments at the upper and lower ends of the cross-braces. Antti-Teollisuus Oy

35 Structure of the linear actuator drive (A09T) for the feed troughs on W (optional) Linear actuator drive package A88P -- external dimensions 0 x 0 x 00 mm -- weight kg The package includes more bolts and trougharm sleeves than is required for the W model. 000 Ref. Part no. Denomination and Pcs. Drawing Weight Group No. A88P BASE WM0 LINEAR ACT DRIVE A88P, BASE EL,XL,W,W CONNECT ROD. X ,8 000 A09 BASE WM0 TROUGH COVER PL A09 9,9 000 A09 BASE WM0 LINEAR ACTUAT COV ATTACH PL A09,8 000 A BASE WM0 TROUGH ROD LINEAR ACT A, LINEAR ACTUATOR MAGNETIC MAX-C00A0M,09 00 Antti-Teollisuus Oy

36 Installing the linear actuator drive for the feed troughs on W (optional).... Removing the manually operated trough-arms and their counter-parts, wrenching the limiter bolt Stage Remove the nuts for the feeding equipment cover and the cover. Remove the hexagon bolts for the manually operated trough-arms and the through-arms. Remove the hexagon socket bolts for the trough-arm counter-parts, the washers and nuts as well as the trough-arm counter-parts... Wrench the limiter bolt for the trough movement. Remove the ball-headed hexagon socket bolt and its two nuts from the end-plate of the base. Install the parts back in the same hole so, that the nuts come on the outside. Antti-Teollisuus Oy

37 .. Installing the attachment plates for the linear actuator cover and the trough-arms Stage.. Install the attachment plates for the linear actuator cover. Remove every other attachment bolt for the base cone with washer and nut from the side of the base with the feeding equipment as illustrated in the drawing. Place the perforated edges of the attachment plates for the linear actuator cover on top of the shoulder at the lower edge of the base. See detail drawings and. Fix the attachment plates using the bolts, washers and nuts you just removed. Aim the trough-arms towards the holes in the shaft brackets. Fix the trough-arms using the bolts removed at the previous stage. Antti-Teollisuus Oy

38 !. Installing the attachment plate supports for the linear actuator cover and the connecting rod for the trough-arms Stage Remove the bolts, washers and nuts from the upper ends of the cross-braces for the extension legs Remove these two bolts only from the feeding equipment side of the base. Put the attachment plate supports for the linear actuator in place. The upper end of the support comes behind the cover and its lower end comes against the upper end of the cross-brace. See detail drawing. Fix the attachment plate supports using bolts, washers and nuts. The upper end of the support will be fixed by the two bolts at the lower edge of the linear actuator cover. Aim the connecting rod of the trough-arms towards the holes at the lower ends of the trough-arms. Observe the direction of the connecting rod (the holes marked! to the right). Fix the connecting rod to the trough-arms using bolts, washers, sleeves and nuts. The assembly order is illustrated in the detail drawing. Observe the larger washer under the bolt cap. Tighten the bolts. Do not forget to install the tumbler for the sensor in the left shaft bolt of the trough-arm. Place the tumbler between the intermediate plate and the connecting rod. The washer to be placed under the cap of this bolt is of equal size as the other washers on this bolt. Install the tumbler on the connecting rod using M x 0 nuts and bolts. See detail drawing. Antti-Teollisuus Oy

39 Installing the end of the linear actuator cover, attachment bracket for the linear actuator and the intermediate plate Stage Remove the two bolts, washers and nuts from the base leg and the end-plate. See drawing Put the end of the linear actuator cover in place. The end of the cover comes outside the flange. Fix the end of the linear actuator cover using the bolts, washers and nuts you just removed. Remove the two lowest extension leg bolts with washers and nuts from the base leg. Place the attachment bracket for the linear actuator on the outside of the base leg. Fix the attachment bracket for the linear actuator using the bolts, washers and nuts you just removed. 8 Position the intermediate plate for the linear actuator in the connecting rod as illustrated in the drawing. Fix the intermediate plate for the linear actuator using two hexagon nuts and bolts (M0x0). Antti-Teollisuus Oy

40 .. Installing the linear actuator Stage Thread the attachment sleeves into the brackets on the left end (in the picture) of the linear actuator. Look up the position of the linear actuator and threading of the sleeves in detail drawing. Align the linear actuator with the holes in the attachment bracket and the intermediate plate. Look up the correct position for the linear actuator in the drawing. Fix the linear actuator to the intermediate plate using a hexagon bolt and Nyloc nuts (Mx). Fix the linear actuator to the attachment bracket using a hexagon bolt nuts (M0x0). Make sure, that the attachment sleeves remain in position in the brackets during the installation. Antti-Teollisuus Oy

41 .. Installing the sensor brackets, the sensor and the connecting box Stage Position the sensor bracket for the closed position on the frame of the linear actuator. The correct location for the bracket is against the shoulder at the end of the frame, on the same side as the motor (detail drawing ). Position the sensor bracket for the open position on the frame of the linear actuator. The correct location for the bracket is level with the end of the frame, on the same side as the spindle (detail drawing ). Fix both sensor brackets using two hexagon socket nuts and bolts (Mx0). Attach the sensor using its nuts to both sensor brackets. Place the connecting box onto the attachment plate and fix it using four slot-headed screws and nuts (Mx0). Position the attachment plate for the connecting box in the end of the linear actuator cover. Attach the plate using four self-tapping hexagon screws (,8 x ). Antti-Teollisuus Oy

42 .. Assembling the cover-plates for the linear actuator Stage Place the rear cover-plates for the linear actuator one against the other and align the boltholes. Fix the plates by their end-flanges using five hexagon nuts and bolts (Mx). Fix the plates by their upper and lower flanges using three hexagon nuts and bolts (M8x). Place the rear cover-plates in the end of the cover-plate for the trough-arms and align the boltholes. The cover-plate for the trough arms comes in the front of the rear cover-plate set-up. Fix the parts using four hexagon nuts and bolts (M8x). Place the set-up, assembled at stage, in the end of the cover-plate for one of the trougharms. The set-up, assembled at stage, comes on top of the cover-plate for the trough-arms. Fix the parts using three hexagon nuts and bolts (M8x). Antti-Teollisuus Oy

43 8. 8. Installing the cover-plate set-up for the linear actuator and the cover for the feeding equipment Stage Remove nuts from the three attachment bolts for the feeding equipment cover. Put the cover-plate set-up for the linear actuator in place. Align the boltholes at the lower edge and thread the upper edge onto the bolts of the feeding equipment cover. Fix the upper edge of the set-up using the nuts that you just removed. Tighten the nuts. Fix the set-up by its lower edge using six hexagon nuts and bolts (M8 x ). Observe, that the bolts, closest to the edge, at the same time fix the upper ends of the supports for the linear actuator cover. Put the cover for the feeding equipment in place. Fix the cover using three nuts (M8). The upper edge of the cover-plate set-up for the linear actuator will be fixed at the same time. Antti-Teollisuus Oy

44 Transferring the feeding equipment motor to another position The shape of the dryer building or some other space-related issue may sometimes require transferring the motor to the opposite side of the dryer base. At the factory, the motors are always placed on the right-hand side of the dryer base Dismantling the eccentric piece cover and the transmission rod Parts The numbering of work stages refers to reference numbers in the spare parts drawings of the motor rack, feeding equipment and base assembly. 0 Remove the three attachment nuts for the protective cover of the feeding equipment. Remove the protective cover for the feeding equipment., Remove the three attachment nuts and bolts for the eccentric piece cover. Dismantle the eccentric piece cover with its additional cover from the motor rack. 8, 0 Remove the spring cotters and washers from both ends of the transmission of the feeding equipment.,, Remove the two bolts and washers from the connecting rod support. Dismantle the connecting rod support from the connecting rod and the transmission rod. Antti-Teollisuus Oy

45 () (). Dismantling the motor and the motor rack Parts The numbering of work stages refers to reference numbers in the spare parts drawings of the motor rack, feeding equipment and base assembly. 9, 0, Remove the four attachment bolts and washers for the motor. Dismantle the motor, the eccentric piece and the transmission rod from the rack. As required, use a pry-bar for removal of the transmission rod shaft (part ). Leave the spacer (part ) on the transmission rod shaft. Lift the dismantled unit onto a suitable work plane.,, Remove the three attachment bolts, nuts and washers for the motor rack. Remove the motor rack and the torque arm from the dryer base leg., 8 Remove the four attachment screws and nuts for the torque arm. Disconnect the torque arm from the motor rack. Unscrew the eccentric piece bolt and draw out the eccentric piece and the transmission rod. Antti-Teollisuus Oy

46 . () () Re-installing the motor and the motor rack Parts The numbering of work stages refers to reference numbers in the spare parts drawings of the motor rack, feeding equipment and base assembly. Put the torque arm in place in the motor rack., 8 Attach the torque arm using nuts and bolts (M0 x 0, pcs.). Attach the motor rack and the torque arm to the dryer base leg.,, Attach the motor rack using bolts, washers and nuts (M x, pcs.). Check that the relevant end of the motor shaft is equipped with a key. Place the eccentric piece onto the motor shaft. Push the eccentric piece on the shaft to as far it as goes. Tighten the bolt for the eccentric piece. Put the motor with the eccentric piece and transmission rod back on the rack. Check that the spacer (part ) is still in place on the transmission rod shaft. Align the transmission rod shaft (part ) with the bearing sleeve for the connecting rod. 9, 0, Attach the motor to the rack using bolts, washers and nuts (M8 x, pcs.). Antti-Teollisuus Oy

47 . + M Installing the eccentric piece cover and the transmission rod Parts The numbering of work stages refers to reference numbers in the spare parts drawings of the motor rack, feeding equipment and base assembly. Install the connecting rod support on the connecting rod and the transmission rod.,, Fix the connecting rod support in place using bolts, washers and nuts (M x 0, pcs.). 8, 0 Put spring cotters and washers on both ends of the transmission rod shaft of the feeding equipment. Transfer the additional protective cover for the eccentric piece to its optional position in the eccentric piece cover. Look up the new position for the additional cover in the drawing. Attach the eccentric piece cover with its additional cover to the motor rack., Attach the eccentric piece cover using bolts, washers and nuts (M8 x, pcs.). Put the protective cover for the feeding equipment in place. 0 Attach the protective cover for the feeding equipment using nuts (M8, pcs.). Antti-Teollisuus Oy

48 Structure of the service platform for the base W (optional) Service platform package for the base A9P -- external dimensions 00 x x 0 mm -- weight kg Ref. Part no. Denomination Pcs. Drawing No. Weight A99 CLADDING Z-BEAM L = 00 WM0 A99-0,9 A99 SERVICE PLATFORM BASE END-BEAM L=0 A99-0, A0 COVER WM0 POST 8 A0-A,98 A0 COVER WM0 HANDRAIL A0-B, A PLATFORM ELEMENT FOR ELEVATOR xx A-A, A9 SERVICE PLATFORM BASE CROSSBAR L=00 WM0 A9-0,98 A9 SERVICE PLATFORM BASE BAND 0x8 WM0 8 A9-0, 8 A9 SERVICE PLATFORM BASE SUPPORT L= WM0 A9-0,0 9 MEGA CLADDING HANDRAIL ELEV. SERV. -A 0, 0 90 ROUNS SILO ROOF LADDER PLxx88-0 0, 008 TOP SECT COVER CLAMP TO COVER MEGA -A 0,0 080 RUUVI K ZN 8x DIN9 0 0,0 000 RUUVI K ZN 0x0 DIN9 0,0 00 RUUVI K ZN 0x0 DIN9 0,0 00 NUT M8 DIN9 0 0,00 00 NUT M0 DIN9 0 0,00 0 BOARD L= 0 x00 0, Antti-Teollisuus Oy

49 Installing the service platform for the base W (optional). 9 9! 00 ASOHJE_HT_JAL_W_. Installing the bands for the service platform bearers Stage The numbering of work stages refers to reference numbers in the drawings Structure of the service platform for the base. Assemble the bands for the service platform bearers (of parts ) around the two extension legs of the base. Assemble one band on both extension legs on the side of the base with the feeding equipment. Position the upper edges of the bands at a distance of 00 mm from the lower end of the base leg., Fix the parts of the bands using nuts and bolts (M0x0, pcs./set-up). Assemble the bands for the W dryer using the inner bolthole rows (opening in the band 9x9 mm). Note three of the bolts in both bands (marked! in the drawing). These bolts will be installed at the following stage, in connection with installation of the crossbar and the support. Antti-Teollisuus Oy

50 . b a c c 8 c 9 a b c ASOHJE_HT_JAL_W_ 8. Installing the crossbar on the service platform bearers and its support. Stage The numbering of work stages refers to reference numbers in the drawings Structure of the service platform for the base. Position the crossbars for the service platform bearers (parts ) on the band of each bearer. Position the crossbars so that the distance from the end of the crossbar to the tube of the extension leg will be 9 mm., Fix the crossbars to the bands using nuts and bolts (M0x0, pcs./crossbar, parts a and b). 8 Position the supports for the service platform bearers (parts 8) as illustrated in the drawing., Fix the supports to the bands and crossbars using nuts and bolts (M0x0, pcs./support, parts c). Antti-Teollisuus Oy

51 . ASOHJE_HT_JAL_W_. Joining the platform elements Stage The numbering of work stages refers to reference numbers in the drawing Structure of the service platform for the base. Start by joining all the platform elements (A) together., Join the platform elements together using nuts and bolts (M0x0, pcs./element joint). Put an M0x0 bolt and an M0 nut in the midmost boltholes in the longer edges of the elements. See detail drawing. In addition, install one more M0 nut in every other joint between the elements. See detail drawing. Antti-Teollisuus Oy

52 . ASOHJE_HT_JAL_W_. Installing the Z-beams and the end-beams of the service platform Stage The numbering of work stages refers to reference numbers in the drawing Structure of the service platform for the base. Install a Z-beam (A99) at both sides of the service platform. Check the position of the platform elements and the Z-beam with respect to one another in the detail drawings and. Observe the measure mm at one end of the set-up (detail drawing )., Fix the Z-beams to the sides of the platform element set-ups. Fix each element by its both ends using two nuts and bolts (M0x0). Install an end-beam (A99) in both ends of the service platform. Check the position of the end-beam and the Z-beam with respect to one another in the detail drawings and., Fix the end-beams to the ends of the Z-beams. Fix each end-beam by its both ends using two nuts and bolts (M0x0). Antti-Teollisuus Oy

53 . ASOHJE_HT_JAL_W_. Installing the service platform on the bearers Stage The numbering of work stages refers to reference numbers in the drawing Structure of the service platform for the base. - Place the service platform, assembled at stage, onto the bearers. Centre the service platform in the lengthwise direction with respect to the extension legs of the dryer. Lateral position: see detail drawing.,, Fix the service platform to the bearers using clamps (008), nuts and bolts (M0x0). Fix the shorter end of the clamp on top of the Z-beam of the service platform. Fix the service platform at four points (see detail drawing ). Antti-Teollisuus Oy

54 . ASOHJE_HT_JAL_W_. Installing the handrail posts on the service platform Stage The numbering of work stages refers to reference numbers in the drawing Structure of the service platform for the base. Place the service platform posts (8 pcs.) against the sides of the platform. Check the fixing holes for the posts in the close-up of the Z-beam. Install the posts exactly in the positions illustrated in the drawing (direction of the flanges and bevel ends), Fix each post to the Z-beam using two nuts and bolts (M8x). Antti-Teollisuus Oy

55 ASOHJE_HT_JAL_W_. Cutting the handrail profiles for the service platform Stage Handrail profiles at the sides of the service platform - Cut the four short handrail profiles (of parts ) for the sides of the service platform to a length of 8 mm. Cut two of the profiles according to the drawing and the other two profiles according to the drawing. To ensure the alignment of the attachment holes, make sure that you cut the profile at the correct end. You have to make four parts of which two are similar and the other two mirror images. Handrail profiles at the end of the service platform - Cut the two handrail profiles for the end of the service platform to a length of 80 mm. To ensure the alignment of the attachment holes, make sure that you cut the profile at the correct end. See drawing. Antti-Teollisuus Oy

56 8. (8 mm) (8 mm) (8 mm) ASOHJE_HT_JAL_W_ 8. Installing the handrail profiles at the side of the service platform Stage The numbering of work stages refers to reference numbers in the drawing Structure of the service platform for the base. Place the lower handrail profiles to the sides of the service platform on the outside of the posts. Place the upper handrail profiles to the sides of the service platform on the tops of the posts. The attachment flanges for the handrail profiles come against the inner faces of the posts (detail drawing )., Fix the handrail profiles to the posts using nuts and bolts (M8 x, pcs./attachment point)., In addition, put vertical bolts and nuts(m8x, pc.) in the profile joints. Detail drawing. Antti-Teollisuus Oy

57 9. (80 mm) (80 mm) X 8 ASOHJE_HT_JAL_W_ 9. Installing the handrail profiles and the handrail support in the end of the service platform Stage The numbering of work stages refers to reference numbers in the drawing Structure of the service platform for the base. Place the handrail profiles in the end of the service platform on the outside of the posts., Fix the handrail profiles to the posts using nuts and bolts (M8 x, pcs./attachment point). 8 Place the support for the outer handrail of the service platform into position with its upper end inside the handrail profile., Fix the lower end of the support to the crossbar of the service platform using nuts and bolts (M8x, pcs.). (X) Fix the upper end of the handrail support to the handrail profile using a self-tapping screw (,8 x, pc). Antti-Teollisuus Oy

58 0. (-) ASOHJE_HT_JAL_W_ 0. Installing the ladder to the service platform Stage The numbering of work stages refers to reference numbers in the drawing Structure of the service platform for the base. The Z-beams included in the delivery of the service platform ladder are 00 mm long. The delivery includes rungs (parts 9, part no. ). The required length of the ladder depends on the length of the dryer's extension legs. - As required, cut off the Z-beams of the service platform ladder. Length of the Z-beams = the distance from the upper surface of the service platform's end-beam to the floor level. Place the Z-beams of the service platform ladder against the end-beam of the service platform., Fix the Z-beams to the service platform's end-beam using nuts and bolts (M0x0, pcs.). Antti-Teollisuus Oy

59 ASOHJE_HT_JAL_W_. Installing the ladder to the service platform Stage The numbering of work stages refers to reference numbers in the drawing Structure of the service platform for the base. 9 Align the rungs of the service platform ladder with the holes in the Z-beam. Position the uppermost rung at a distance of 9 mm from the top end of the Z-beams. Install the following rungs at intervals of 0 mm., Fix the rungs to the Z-beams using nuts and bolts (M0x0, pcs./rung). 0 Fix two angular brackets (part no. 90) to the lower end of both Z-beams. As required, drill holes of Ø mm in the flanges of the Z-beam., Fix in place using nuts and bolts (M0x0, pc./angular bracket). - Fix the angular brackets to the floor using suitable wedge anchors (not included in the delivery). Antti-Teollisuus Oy