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1 WOODStore.net Browse more than 800 plans, projects, books, techniques, & more Thank You! WOOD Store Customer Favorites Shop Tools & ccessories Thank you for ordering a WOOD magazine download. We hope you enjoy being part of our online experience and that you have fun expanding your woodworking skills. Please remember that this copyrighted material is for your use only. It is unlawful to share this file with someone else or to reprint it in any form. Bill Krier ditor in Chief, WOOD magazine Indoor Furniture dobe crobat Reader Troubleshooting Guide If you can read this page, your crobat Reader program is working correctly! But you may still have problems or specific issues, such as printing and saving your downloadable file. Outdoor Furniture My printer won t print the text correctly lmost all printing problems are due to not enough free system resources memory. The files are very memory intensive because they include graphics, text, and photos. Close all other programs/applications and print directly out of the crobat Reader program, not your Web browser. Patterns are not printing full-size Make sure your printer is set to print at 100 percent and that print to fit is not checked. These settings are selected in the printer setup or printer options. Mission Furniture I can t save my file now that it s downloaded You must save the plan when you download the file. Download the file again, except this time try right-clicking on the red download button. menu window will open. Select Save target as or Save link as to save the file to your hard drive. Once saved, you can open it up with dobe crobat Reader. For more details on using dobe crobat Reader please visit our online help section at: Visit the WOOD Store at: WOODStore.net

DOWNLODBL ONLIN WOODWORKING PLNS http://www.woodmagazine.com half-round table Got a narrow hallway or a crowded kitchen that s cramping your style?

2 DOWNLODBL ONLIN WOODWORKING PLNS half-round table Got a narrow hallway or a crowded kitchen that s cramping your style? This simply styled piece will solve your problem. nd it s such a breeze to build, you ll probably have half the weekend left to admire your handiwork. DP Copyright Meredith Corporation 2004 Page 1 of 8

3 36" " hole, countersunk on backside; mating hole is 7 64", deep R=18" 50 bevel fi x 3" mortise 1 " deep 1" 14 " " #8 x 1 " F.H. wood screw 14 " 1" 1 1 C B 5" D 1" 12" D 4" 40 bevel " counterbore 2" deep 9 64"shank hole 23 " #6 x 2 F.H. wood screws " taper 1 XPLODD VIW Begin by laminating the legs; then make a jig to taper them 1From a 7 96" piece of stock, rip and crosscut six pieces to 1fi 28 " to make three legs (). (We selected poplar for the legs, leg supports, and gussets.) Glue and clamp three pairs of pieces face-to-face. Wipe away glue squeeze-out with a damp cloth, and 2allow the glue to dry. To cut a " taper 23 " long on all sides, first make a jig. From "-thick plywood, rip and crosscut a piece to 6 33", and then make the cutout, where shown on Drawing 3. (We used our bandsaw.) 3Fit each leg in turn into the jig, and set the rip fence on your tablesaw to cut flush with the jig edge. Cut two adjacent sides on all three legs, as shown on Drawing 3a. Then, position a straight-edged, "- thick block on the jig, where shown in Step 2 on Drawing 3, so that the foot of an untapered side of the leg will protrude out " from the jig edge. Nail the block in place, and then use the jig to taper the other two sides of the legs, as shown on Drawing 4 4. On one face of the untapered end of each leg, cut a fi 3" mortise 1 " deep, where shown on Drawing 2. 1" 1" Note: If you don t plan to paint the legs, be sure to mortise the facegrain side of the middle leg and the edge-grain, glue-jointed side of the two side legs. To do this, lay out the three mortises, clamp a fence to your drill-press table, and set the depth stop on your drill press. Then, make a simple jig out of "-thick scrap strips, as shown on Drawing 5, to hold the leg snugly. Drill overlapping holes using a bradpoint bit until the sides of the mortise are smooth. Then square the ends using a chisel. Now, sand all leg surfaces smooth. Page 2 of 8

4 1a TNON DTIL " " 2 LG 3" B / C 1" 5" mortise 1 " deep 3" Make leg supports, and attach them to the legs 1To make the two leg supports, rip a 48" length of "-thick stock to 4" wide. From this piece, crosscut the long support (B) to 31" long and the short support (C) to 13". 2Cut tenons on both ends of the long support and on one end of the short support, as dimensioned on Drawing 1a. (We used a dado blade on our tablesaw and attached an auxiliary wooden fence to our miter 3 gauge.) Drill and countersink six " shank holes in the back face of the long support, where shown on Drawings 1 and 6. (We used a bradpoint bit in our drill press.) To do this, find the center of the support, and mark a point 1" in from both the top and bottom edges. Mark two similar points " from the tenon 4shoulder near each end. For the gussets (D), rip and crosscut two 4 19" pieces from "-thick poplar stock. Move your rip fence to the left side of the blade, and set it " from the blade. Tilt the blade to 40 from square. Stand the gussets on end, and clamp them to the face of a 10 15" piece of "- thick scrap stock so the ends are flush with the bottom edge of the scrap piece. Holding the scrap piece against your rip fence as a sliding auxiliary fence, bevel-cut one end of the gussets. Unclamp them, and remove both fences. With your blade still set to 40, lay the gussets flat, and use your miter gauge to bevel-cut the same face of the other ends to 18 long. These cuts will give 5 you bevels of 40 and 50. Counterbore ten " holes 2" deep in the edges of the supports and gussets, where shown on Drawing 6. (We used a brad-point bit, and clamped a fence to our drill- table.) 6press Using your combination square, transfer the centerpoints of the ten counterbores to the top edges of the leg supports and gussets. Next, place each piece against your drill- 23 " Page 3 of 8

5 3 LG JIG 3a BOTTOM VIW DTIL First cuts 6" 2 " 1fl" First cuts 28 " 33" Second cuts Second cuts press fence, and drill 9 64" shank holes through to the counterbores. Now, sand the leg supports 7and gussets smooth. Dry-assemble the long support to the two side legs and the short support to the middle leg to check for fit. djust as necessary, then glue and clamp. 2 1 " STP 1 " " scrap plywood STP 2 ssemble the legs, supports, and gussets 1When the glue has dried, unclamp your leg/support assemblies, and dry-assemble them upside down on your bench. Square and clamp them using a corner clamp. Now, drill 7 64" pilot holes to a total depth of 1 " through the two centered shank holes on the back face of the long support (B). Glue and screw the supports (B, C) together using # " flathead wood 2 screws. Clamp the two gussets into position, where shown on Drawing 6. Using a depth stop on your portable-drill bit, drill 7 64" pilot holes through the shank holes to a total depth of 1 1 4" 3at each end of the long support. Unclamp the gussets, and apply glue to both ends. ttach them to the long support using four # " flathead wood screws. Use 4d finishing nails to attach the other ends to the short support; then set the nails, and fill the 4holes. When the wood filler and glue have dried, sand the filled holes. Now, apply finish to the leg/support assembly, avoiding those surfaces that will mate with the tabletop. (We started with a coat of primer, and then applied a medium-blue, oil-based semigloss enamel.) Page 4 of 8

6 4 CUTTING LG TPRS WITH JIG This side already tapered 5 DRILLING OUT TH MORTISS Stopblock holds leg " from jig. fi x 3" mortise 1 " deep Glue up your tabletop; then bandsaw the profile 1To make the tabletop (), plane one edge of two 72" lengths of 5 stock on your jointer. (We chose hard maple.) Then, crosscut two 36" lengths, which will leave you two slightly shorter leftover pieces. Rip the unjointed edge of three pieces to 4fl" wide and the same edge of the fourth piece (one of the shorter ones) to 5 " wide. Now, joint the ripped edges to 4 and 25" wide, respectively. rrange the four pieces as shown on Drawing 7. (Note: Place the 5"-wide piece on the outside and one of the two longer pieces on the inside.) Number the bottom faces consecutively (1, 2, 3, 4), where shown on the drawing. Mark pairs of 3mating edges, B, and C. Make loose tongue-andgroove joints by first fitting your router with a " slot-cutting bit set to cut a centered -deep groove in the edge of your stock. Rout grooves in the mating edges of each piece to the 4dimensions shown on Drawing 7. To make the splines (also called loose tongues ), rip a Œ"-wide strip of "-thick plywood for each pair of mating grooves. Make the splines shorter than their respective grooves. Glue each spline into one of its grooves, then glue it in turn into the mating groove. Now, clamp the assembled tabletop, and wipe off any glue squeeze-out with a 5damp cloth. When the glue has dried, cut the 18" profile. To do this, first clamp the tabletop facedown to your bench. Mark a centerpoint on the outside edge of Piece 1 (the edge that will form the flat side of the half-circle). Then, clamp a piece of "-thick scrap against this edge. Set your trammel points to 18", and position the steel point right at the edge of Piece 1 (in the crack between it and the scrap piece). Now, draw the radius. (If you don t have a set of trammel points, see our instructions for making a simple set in the Shop Tip on page 6, top right.) Page 5 of 8

7 6 BOTTOM VIW 4d finish nail 2 " 40 bevels 2 " 14" D C 5" D " counterbore 2" deep 7 64" pilot hole " shank hole, countersunk 50 bevel B 1 8 9" 8 1 6Unclamp the tabletop, and cut out the profile on your bandsaw, keeping your blade outside the line. (If you don t have a bandsaw large enough to handle the tabletop radius, a portable jigsaw and a steady hand will suffice.) Now, sand to the line. (We used our stationary disc sander and an auxiliary 7 table.) Fit your table-mounted router with a piloted round-over bit. Position the bit as shown on Drawing 8. Rout both edges of the radius. Now, sand all tabletop surfaces smooth. (We used 100- and then 150-grit sandpaper for all surfaces, then used 220-grit sandpaper on the edge and top face. We used a portable belt sander and then a palm sander on the flat surfaces, and hand-sanded the 8edge.) pply the finish of your choice to the tabletop. (See our Shop Tip, bottom right.) We brushed Minwax Colonial Maple stain on all surfaces, let it stand for 10 minutes, and then wiped off the excess with a clean cloth. fter the stain had dried overnight, we applied three coats of satin polyurethane, sanding between coats with 320-grit sandpaper. ssemble and enjoy your table 1Center the leg/support assembly on the bottom face of the tabletop so that the three legs are equidistant from the edge. (Ours measured approximately 1 from each edge.) Clamp it in place, and mark the 10 pilot-hole locations by sticking a slender scratch awl or sharpened piece of coat hanger down through the counterbores and shank 2 holes. Remove the leg/support assembly, and drill the ten Ï" pilot holes deep, where marked on the tabletop bottom face. (We used our drill press and a brad-point bit.) Then, attach the leg assembly to the tabletop using #6 2 flathead wood screws. Project design: James R. Downing Illustrations: Roxanne LeMoine; Carson Ode Photograph: Hetherington Photography SHOP TIP If you don t have a set of trammel points, make one by cutting a piece of scrap to fi 20". Drill a 7 64" shank hole centered near one end of the "-wide edge, and drive a #4 1" screw all the way through it. Mark a centerpoint 18" from the point of the screw, and drill a ˇ" hole through the piece. Insert a short, sharp #1 or #2 pencil through the hole until the point protrudes to the same length as the screw. SHOP TIP Depending on your wood and stain choices, you may want to apply a coat of wood conditioner before staining. This will help prevent blotching or streaking caused by uneven stain absorption, which can be a problem with hard maple. Page 6 of 8

8 7 TBLTOP " splines Œ" wide 5" Piece 4 19" 4 Piece 3 29" 4 Piece 2 33" 4 Piece 1 18" 18" 8 ROUTING TH TBLTOP fl" piloted round-over bit Router table Page 7 of 8

9 Cutting Diagram x 5fi x 72" Maple (2 needed) B C D D x 7 x 96" Poplar Materials List FINISHD SIZ Part T W L Matl. Qty. legs " PL 3 B long leg support " 4" 31" P 1 C short leg support " 4" 13" P 1 D* gussets " 4" 18 P 2 * tabletop " 18" 36" M 1 *Parts initially cut oversize. See the instructions. Materials key: PL poplar lamination, P poplar, M edge-joined maple. Supplies: #6x2 and #8x1 " flathead wood screws, 4d finishing nails, semigloss latex enamel, stain, polyurethane finish. The purchase of these plans does not transfer any copyright or other ownership interest in the plans, the design or the finished project to the buyer. Buyer may neither reproduce the plans for sale not offer for sale any copies of the finished project. Page 8 of 8

WOODWorkersCenter.com Looking for information from leading woodworking companies? WOODWorkersCenter.

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ach plan includes step-by-step instructions, professional color photography, and detailed illustrations.

10 WOODWorkersCenter.com Looking for information from leading woodworking companies? WOODWorkersCenter.com, the latest addition to WOOD s family of internet sites, is just the site for your woodworking tool, accessory, and service informational needs. Use the online info request feature to request these companies latest catalogs or info. Browse more than 800 woodworking plans, projects, books, techniques, & more. ach plan includes step-by-step instructions, professional color photography, and detailed illustrations. The online presence of WOOD magazine, WOODmagazine.com speaks to online users of all woodworking skill levels with free woodworking plans, helpful forums, numerous articles, and numerous services to help you become a better woodworker. Visited by over 200,000 woodworkers per month, this site is geared to provide you with helpful information and shop-tested advice.

WOODStore.net. Thank You! Adobe Acrobat Reader Troubleshooting Guide. WOOD Store. Browse more than 1000 plans, projects, books, techniques, & more

WOODStore.net. Thank You! Adobe Acrobat Reader Troubleshooting Guide. WOOD Store. Browse more than 1000 plans, projects, books, techniques, & more WOODStore.net Browse more than 1000 plans, projects, books, techniques, & more Thank You! WOOD Store Customer Favorites Shop Tools & Accessories Thank you for ordering a WOOD magazine download. We hope