Thank you! Bill Krier Editor WOOD magazine

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www.woodonline.com Thank you! Thank you for ordering a ownloadable WOO PLN. We hope you enjoy being a part of this new online experience and that you have fun building your woodworking project.

1 Thank you! Thank you for ordering a ownloadable WOO PLN. We hope you enjoy being a part of this new online experience and that you have fun building your woodworking project. Please remember that this copyrighted material is for your use only. It is unlawful to share this file with someone else or to reprint it in any form. Bill rier ditor WOO magazine dobe crobat Troubleshooting Guide If you can read this page, your crobat program is working correctly! But you may still have problems or specific issues such as printing and saving your ownloadable WOO PLN. My printer won't print the text correctly lmost all printing problems are due to not enough free system resources memory. The files are very memory intensive since they include graphics, text, and photos. lose all other programs/applications and print directly out of the crobat Reader program, not your Web-browser. Patterns are not printing full size Make sure your printer is set to print at 100% and that print to fit is not checked. These settings are selected in the printer setup or printer options. I can't save my file now that it's downloaded You must save the plan when you download the file. ownload the file again, except this time try right-clicking on the red download button. menu window will open. Select "Save target as" or "Save link as" to save the file to your hard drive. Once saved, you can open it with dobe crobat Reader. For more details on using dobe crobat Reader please visit our online help section at:

OWNLOBL PROT PLNS FROM TH ITORS OF WOO MGZIN http://www.woodmagazine.

2 OWNLOBL PROT PLNS FROM TH ITORS OF WOO MGZIN ouble-uty Futon offee Table Whether or not you ve built the previously published pieces in our futon set, you ll enjoy making and using this stylish coffee table. Naturally finished oak provides sturdy good looks, guaranteeing a lifetime of service. page 1 of 10

3 Part B* top front & rails 1fi" 2 " 41fi" *top end rails F wainscoting ˇ" 3 " 6 " OW 38 G cleats " " 43fi" O 2 3 /4 x 7 1 /4 x 96" Oak 3 /4 x 7 1 /4 x 72" Oak (2 needed) 3 /4 x 9 1 /4 x 60" Oak 3 /4 x 7 1 /4 x 96" Oak 3 /4 x 9 1 /4 x 96" Oak B 1 /4 x 24 x 48" Oak plywood 3 /4 x 9 1 /4 x 72" Oak Bill of Materials I G Finished Size T W L 1fi" 2 " 1fi" G 2 " * bottom end rails 1fi" 2 " 17fi" LO 2 H H 41fi" 17fi" B F F F F 5 /16 x 3 3 /8 x 32" Wainscoting (10 needed) UTTING IGRM Matl. Qty. * legs 1fi" 3 " 16 " LO 8 *btm. front & rails LO 2 LO 2 LO 2 H cleats " " 18" O 2 I bottom panel " 19fi" 43fi" OP 1 * lid " 24" 48" O 1 cleats " 1 " 19" O 2 *Initially cut parts marked with an * oversized. Trim to finished size according to the instructions. Materials ey: LO laminated oak, OW oak wainscoting, O oak, OP oak plywood, O edge-joined oak. Supplies: #8 " flathead wood screws, #8 1 " flathead wood screws, #8 1 " flathead wood screws, 4 #8 2" roundhead wood screws with 4 #8 flat washers, one right-hand lid support (Brainerd R1086X) and one left-hand lid support (Brainerd L1086X), 1fi" continuous brass hinge 46fi" long with #6 fi" flathead brass wood screws, stain, clear finish. Start by forming the legs 1 To form the 1fi"-thick legs (), cut 16 pieces of "-thick oak to 3fi" wide by 17" long. (Since 1fi"-thick oak can be difficult to find, we laminated two pieces of " stock to form the 1fi"- thick legs.) 2 With the edges and ends flush, glue and clamp two pieces face-to-face to form each of the eight legs. ut or plane both edges of each leg for a 3ˇ" width (you ll bevel-rip it to exact width later). Trim both ends of each leg for the 16 " finished length. 3 Hold the eight leg sections together face-to-face with the ends flush. Using the Leg drawing for reference, use a square to mark the mortise and groove locations on the inside edge of each leg. Use the square to verify that the marked mortises align. 4 Use your drill press, fence, and a " Forstner bit centered over the joint line to drill " holes Å" deep to remove most of the stock from each marked mortise as shown in the photo on page 3. hisel the mortise corners square. Bevel-rip the legs, and add the splines 1 Tilt your tablesaw blade to 45, and bevel-rip one edge (the edge opposite the mortises) of each leg, cutting the leg to its final width of 3 " where shown on the Bevel-Rip the Legs drawing on the next page. page 2 of 10

4 BVL-RIP TH LGS 3 /8" 3/4" 1 1 /2" 3 /8" 3/8" Fence 3 1 /4" Saw blade tilted to 45 O LG 3 /4 x 2" mortise 13/16" deep 2" Fence Tablesaw Waste UT TH SPLIN GROOVS * 5 /16" groove 3/8" deep centered on edge. Groove stops at both mortises /4" 3/4 x 2" mortise 13 /16" deep 5 5 /8" 2" 1 3 /8" Saw blade tilted to 45 O 13/16" *Note: Groove width is determined by thickness of wainscoting. Measure your wainscoting thickness before cutting groove. 1 1 /4" 3 1 /4" 5 page 3 of 10

5 Remove most of the waste from the marked mortises with a Forstner bit, using a fence and stops on your drillpress table for alignment. 2 Using the Spline detail accompanying the xploded View drawing for reference, tilt your tablesaw blade 45 from center, and cut a " spline slot fi" deep along the bevel-ripped edge of each leg where shown in the ut the Spline Grooves drawing. 3 ut four pieces of "-thick stock to Í 16 " long to form the four splines. Next, glue and clamp the mating pieces () for each leg as shown in the photo on the next page. eep the leg ends flush and the miter joints tight when gluing and clamping. Machine the rails and wainscoting next 1 To form the 1fi"-thick bottom and top rails (B,,, ), cut "-thick stock to the sizes listed in the Bill of Materials plus " in width and fi" in length. 2 Glue and clamp the pieces together the same way you laminated the leg pieces earlier. Later, cut the rails (B,,, ) to the width and then the length listed in the Bill of Materials and shown on the Parts View drawing. 3 Purchase enough oak wainscoting for the front, back, and end frames (we purchased ours at a local home center). Measure the thickness of the wainscoting (ours measured ˇ" thick). Now, use a router and a straight bit to cut a ˇ" groove centered along the inside edge of each leg. Use a stop to end the groove at the mortises. The groove needs to be as wide as your wainscoting is thick. 4 ut a ˇ" groove 1 " deep centered along the bottom edge of the top rails (B, ). If you rout this groove, do it in several passes, raising the bit each pass. o not attempt to rout the 1 "- deep groove in one pass, you might snap the bit. Then, cut or rout a ˇ" groove " deep centered along the top edge of the bottom rails (, ). 5 Using the dimensions on the Tenon detail on the Frame ssembly drawing and the rails (B,,, ) on the Parts View drawing, cut the tenons on each end of each rail. 6 Transfer the pattern from the Parts View drawing, mark the curved cutline, and cut and sand the bottom edge of the top rails (B, ) to shape. 7 rosscut the oak wainscoting (F) to length. Finish-sand both surfaces of each piece. O, let s assemble the oak end frames 1 ry-clamp (no glue) the front and back frames (, B,,F) to check the fit. You ll need to trim the outside edge of each end piece of wainscoting. The outside edges should protrude into the "-deep groove about ˇ". Mark the taper cutline on the bottom of each leg so the top end of the taper stops just below the point where the bottom rail () meets the legs (). 2 ut the tapers, and sand to remove the saw marks. 3 Glue and clamp the two frames together, checking for square. (We did not glue the tongue-and-groove joints between the individual wainscoting pieces, nor did we find it necessary to glue the wainscoting in the grooves.) 4 To house the continuous hinge later, cut a " rabbet " deep along the top back edge of the back panel where shown on the xploded View drawing and accompanying Lid Hinge detail. 5 heck the fit of the remaining rails and wainscoting (,, F) between the assembled front and back frames. Trim the outside edge of each end piece of wainscoting, and then glue and clamp the pieces in place. 6 ut the cleats (G, H) to size. rill countersunk mounting holes, and glue and screw them in place flush with the bottom edge of the bottom rails (, ). 7 Measure the opening, and cut the " plywood bottom (I) to size. rill mounting holes along the edges, fit it in place, drill pilot holes into the cleats, and screw the bottom (I) in place. Now, let s make the lid 1 Using the straightest and flattest boards available, edge-join enough stock to form a lid blank measuring 25 49" for the lid (). To help align the boards, you may want to spline or biscuit-join the mating edges of each board. 2 eeping the boards flat, glue and clamp them together, edge-to-edge. ouble-check the clamp-up with a straightedge to verify flatness, and reclamp if necessary. page 4 of 10

Use handscrew clamps to hold the splined leg pieces together at a right angle until the glue dries. 3 Trim the lid () to finished size, and rout a " round-over along all edges. Sand the lid smooth.

6 Use handscrew clamps to hold the splined leg pieces together at a right angle until the glue dries. 3 Trim the lid () to finished size, and rout a " round-over along all edges. Sand the lid smooth. 4 ut the cleats () to size. Miter-cut a 30 chamfer at each end. rill the mounting holes and form the slots in each cleat where shown on the Parts View drawing. rill the pilot holes, and screw the cleats to the bottom side of the lid. Now, back the screw off in each slot about a half-turn. This allows the lid to expand and contract with seasonal changes in humidity. 5 ttach the lid to the base with the continuous hinge and lid supports where shown on the xploded View drawing and accompanying Lid Hinge and Lid Support details. Sand, stain, finish, and assemble 1 Remove the top from the table base. Then, mask off the hinge or remove it from the base and top. Remove the lid supports. Finish-sand the table base and top. 2 Stain if desired (we left ours natural), and apply a clear finish (we applied several coats of satin polyurethane, rubbing between coats with Scotch- Brite pads). 3 Reattach the hinge connecting the top to the base. Screw the lid supports back in place. Produced by Marlen emmet Project esign: huck Hedlund Written by: Larry ohnston Illustrations: im owning, Lorna ohnson Graphic esign: amie owning OPYRIGHT MRITH ORPORTION 1998 page 5 of 10

7 Mitered corner 16" for nd Panels 40" for Front and Back Panels B and 3 /4 x 2" tenon 3/4" long 3/4 x 2" mortises 13 /16" deep F * 5 /16" groove 1 1 /4" deep 6 3 /8" oint line centered along edge * 5 /16" groove 3/8" deep and 16 5 /8" for nd Panels 40 5 /8" for Front and Back Panels FRM SSMBLY *Note: Groove width is determined by thickness of wainscoting. Measure your wainscoting thickness before cutting groove /4" 1 1 /2" 3/4" 3/8" 3 /8" TNON TIL 2 5 /16" 3/8" 2" * 5 /16" groove 3/8" deep centered on edge oint line 3 /8" 3 /4 x 2" tenon long *Note: Groove for wainscoting in upper rails B and is 1 1 /4" deep. page 6 of 10

8 B 1 /8" spline groove 1 /2" deep into each leg 1/8 x 15 /16" spline 16 1 /4" long 45 O miter Lid 1 1 /2" brass continuous hinge 46 1 /2" long 1 /8" LI SUPPORT TIL 4 1 /2" 5 /32" slot 1/2" long #8 flat washer #8 x 2" R.H. wood screw Lid support SPLIN TIL (TOP VIW) 9/16" 1/8" #6 x 1 /2" F.H. brass wood screw LI HING TIL 3/4" 3/4" rabbet 1/8" deep along back edge F 2 7 /8" 1 1 /16" 48" 5" 1 /8" round-over along all edges of top 5" 2 1 /2" 4" 24" 4" 7/64" pilot hole 1 /2" deep 1 1 /2 x 46 1 /2" brass continuous hinge #6 x 1 /2" F.H. wood screws #8 x 1 F.H. wood screw #8 flat washer #8 x 2" R.H. wood screw Lid support 3 /32" pilot hole 1/2" deep 1 /8" spline grooves 1 /2" deep B F 1 /8 x 15 /16" spline 16 1 /4" long 3/4" F rabbet 1 /8" deep along back edge Lid support G 19 1 /2" 43 1 /2" H B I 5 /32" hole, countersunk F F leats are flush with bottom edge of lower rails. #8 x F.H. wood screw H #8 x 1 1 /4" F.H. wood screws 1 /8 x 15 /16" spline 16 1 /4" long G 46 1 /2" XPLO VIW 45 O miter page 7 of 10

9 PRTS VIW 41 1 /2" for B 17 1 /2" for 3 3/4" /8" B and TOP RILS 2 2" 1 1 /4" 1" 5 /16" groove 1 1 /4" deep, centered on bottom edge 3 /8" 3 /4 x 2" tenons 3/4" long 5 /16" groove 3 /8" deep, 3 /8" centered on top edge 3 /8" and BOTTOM RILS 2 2" 41 1 /2" for 17 1 /2" for 3 /8" page 8 of 10

10 5 /32" slot 1 /2" long 2" PRTS VIW 5 /32" hole, countersunk 5 /32" slot 1 /2" long 7 1 /2" 7 1 /2" 2" TOP VIW 3/8" 19" LT 1 3 /8" SI VIW 30 O page 9 of 10

11 PRTS VIW 3 /32" hole, countersunk H LT 18" 3/4" 2" 7" 7" 2" 3/32" hole, countersunk LT G 43 1 /2" 2 1 /2" 9 5 /8" 9 5 /8" 9 5 /8" 9 5 /8" 2 1 /2" The purchase of these plans does not transfer any copyright or other ownership interest in the plans, the design, or the finished project to the buyer. Buyer may neither reproduce the plans for sale nor offer for sale any copies of the finished project. page 10 of 10

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12 Thanks for your order! Now that you've got a detailed plan to build that perfect project, visit the WOO MLL for the internet's largest source for woodworking tools and accessories. The WOO MLL offers: Over two dozen woodworking-related stores More than 50,000 tools & accessories 24-Hour shopping Special sales & closeouts Nearly 40 tool comparison charts FR monthly woodworking seminar Visit Today! Woodworking has never been more satisfying! With WOO Magazine at your side, you can take your skills to the next level. ust look at all the help you get in a year... urrent issue not shown Over 56 shop-tested projects Full-size pull-out patterns lear step-by-step instructions Skill-building tips, tricks, and shortcuts Tool reviews you can trust Handy shop jigs and fixtures Full-color photos nd more! 2 years (18 issues) just $44 SV $63.10 off single-copy rate! 1 year (9 issues) just $28 SV $25.55 off single-copy rate! Payment nclosed Bill Me Fill out information below and mail to: WOO Magazine P.O. BOX 37439, Boone, I or Subscribe Online at My Name (please print) ddress pt. # ity State Zip anadian Orders: Fill in the form above. Your rate will be 1 year (9 issues) for $41 SV $30.55, or 2 years (18 issues) for $67 SV $ Prices include postage; 7% GST or 15% HST is added. # RT U.S. and anadian subscribers: You also may order by credit card. all toll free weekdays from 7 a.m. to 10 p.m. entral Time; Saturdays, 8 a.m. to 3 p.m.; Sundays, 9 a.m. to 3 p.m. Other International Orders: 2 years for $89 U.S. or 1 year for $49 U.S.; prices include postage. To order by credit card call 515/ during the same hours as listed above (toll charged). Or complete this form; mail with US funds to: WOO Magazine, P.O. Box 37439, Boone, I US. Your Money-Back Guarantee: You must be satisfied with your subscription or you can get a refund for all unmailed issues. WOO Magazine is published 9 times a year. Savings are based on $5.95 U.S., $7.95 anadian single-copy rate. The first issue mails in 8-12 weeks. Subscription prices subject to change. 4HMF

Futon Coffee Table. Double-Duty

Futon Coffee Table. Double-Duty OWNLOL PROT PLNS ROM TH ITORS O WOO MGZIN http://www.woodmagazine.com ouble-uty uton offee Table Whether or not you ve built the previously published pieces in our futon set, you ll enjoy making and using