TEST REPORT EN LED modules for general lighting Safety specifications

Transcription

1 Report o.:rdg TEST REORT E LED modules for general lighting Safety specifications Report Reference o.... : RDG Compiled by (+ signature)... : Approved by (+ signature)... : Testing Engineer:King.K.Zhu roject Engineer: Andy Fu Date of issue... : Testing Laboratory... : Address... : Testing location... : Bay Area Compliance Laboratories Corp. (Dongguan) o.69, ulongcun, uxinhu Industry Area, Tangxia, Dongguan, Guangdong, China Same as above Applicant s name... : Xicato Inc. Address... : 101 Daggett Drive San Jose, CA Standard... : E 62031: A1: A2:2015 IEC TR 62778: 2014 Test sample(s) received...: Test in period...: to rocedure deviation... : on-standard test method..:.a..a. ote: The test data was only valid for the test sample(s). This test report is prepared for the customer shown above and for the specific product described herein. It must not be duplicated or used in part without prior written consent from Bay Area Compliance Laboratories Corp. (Dongguan) Test item description... : Trade Mark... : Manufacturer... : Address... : LED Strip Light.A Xicato Inc Daggett Drive San Jose, CA Model/Type reference... : XLT A/01 Multiple Model... : XLTBBCCDDEEFFF/XX BB represent Length, CC represent CRI, DD represent CCT, EE represent Lumens, FFF represent Suffix, XX represent Revision. Ratings... : Input: 24Vdc(CV),28mA, 4000K. age 1 of 24

2 Copy of marking plate (Representative): Report o.:rdg Test item particulars :/A ossible test case verdicts: - test case does not apply to the test object... : (/A). - test object does meet the requirement. : (ass) - test object does not meet the requirement.: F(ail) General remarks: (see remark #) refers to a remark appended to the report. (see appended table) refers to a table appended to the report. Throughout this report a point is used as the decimal separator. The test results presented in this report relate only to the object tested. This report shall not be reproduced except in full without the written approval of the testing laboratory. Attachment o.1: Test report for IEC TR 62778:2014 Test result: Risk Group 1 Attachment o.2 EUT hotos Attachment o.3 EUT circuit schematics diagram & CB layout diagram Attachment o.4 Equipment list age 2 of 24

3 Report o.:rdg General product information: XLTBBCCDDEEFFF/XX have the same circuit and CB layout with XLT A/01, the only difference between them are LED CRI and CCT. CC represent LED CRI, it can be 80,90,95; DD represent LED CCT, it can be 2700K-4000K. details as bellow: The Testing Model The Multiple Model Different Item The Different Details BB=50(500cm run length) XLT A/01 XLTBBCCDDEEFFF/XX BB: Length CC: CRI DD: CCT EE: Lumen CC=95CRI(can also be 80 or 90) DD=40(4000K)(can also be 27=2700K,30=3000K,35=3500K) EE=36(3600lm/500cm) FFF: Suffix XX: Revision FFF=24A(customizable suffix) /XX=/01(revision01,preproduction) the whole length is 5m,the smallest subunit is 10mm,rated:24Vdc,0.028A,0.672W. Unless otherwise specified, the smallest subunit of XLT A/01,4000K were chosen as the representative model to perform all tests. age 3 of 24

4 E Report o.: RDG GEERAL REQUIREMETS 4.4 Integral modules tested assembled in the luminaire 4.5 Independent modules complies with requirements in E GEERAL TEST REQUIREMETS 5.5 SELV-operated LED modules comply with Annex I of IEC (see Annex 1) General conditions for tests in Annex A (see Annex A) 6 CLASSIFICATIO Built-in module...: Yes o Independent module...: Yes o Integral module...: Yes o For Integral module; ote to in E applies. 7 MARKIG 7.1 Mandatory markings for built-in or independent modules a) mark of origin See marking plate. b) model number, type reference See marking plate. c1) constant voltage module; rated supply voltage and supply frequency c2) constant current module; rated supply current and supply frequency See marking plate. d) nominal power See marking plate. e) indication of connections, wiring diagram Considered. f) value of t c and place on the module See marking plate. g) Ethr if required h) symbol for built-in modules i) heat transfer temperature t d j) power for heat-conduction d k) working voltage for insulation 7.2 Location of marking - marking of a), b), c) and f) on the modules See marking plate. age 4 of 24

5 E Report o.: RDG marking of d), e), g), h), i) and j) on the modules or data sheet - marking of k) in manufactures literature Checked. - integral modules a) to g) in literature 7.3 Durable and legibility of marking - marking of a), b), c) and f) legible after test with water Tested and complied. - marking of d) to j) inspection of compliance Checked and complied. 8 TERMIALS Screw terminals according section 14 of E : Separately approved; component list (see Annex 2) art of the luminaire (see Annex 3) Screwless terminals according section 15 of E : Separately approved; component list (see Annex 2) art of the luminaire (see Annex 4) Connectors according IEC : Separately approved; component list (see Annex 2) 9 (9) ROVISIO FOR ROTECTIVE EARTHIG - (9.1) rovisions for protective earthing Terminal complying with clause 8 Locked against loosening and not possible to loosen by hand ot possible to loosen clamping means unintentionally on screwless terminals Earthing via means of fixing Earthing terminal only used for the earthing of the control gear All parts of material minimizing the danger of electrolytic corrosion Made of brass or equivalent material Contact surface bare metal - (9.2) rovision for functional earthing Comply with clause 8 and (9.3) Earth contact via the track on the printed board age 5 of 24

6 E Report o.: RDG Test with a current of 25 A between earthing terminal and each of the accessible metal parts; measured resistance () at 10 A according of E : < 0,5... : - (9.4) Earthing of built-in lamp controlgear Earth by means of fixing to earthed metal of luminaire in compliance of 7.2 of E Earthing terminal only for earthing the built-in controlgear - (9.5) Earthing via independent controlgear - (9.5.1) Earth connection to other equipment Looping or through connection, conductor min. 1,5 mm² and of copper or equivalent rotective earthing wires in line with and clause 7 - (9.5.2) Earthing of the lamp compartments powered via the independent lamp controlgear Test with a current of 25 A between input and output earth terminals; measured resistance () between earthing terminal and each of the accessible metal parts at 10 A according of E : < 0,5... : Output earthing terminal marked as in 7.1 t) of E (10) ROTECTIO AGAIST ACCIDETAL COTACT WITH LIVE ARTS - (10.1) Controlgear protected against accidental contact with live parts - (A2) The current flowing between the part concerned and earth is measured and does not exceed 0,7 ma (peak) or 2 ma d.c.... : - (A2) For frequencies above 1 khz, the current does not exceed 0,7 ma (peak) multiplied by the value of the frequency in kilohertz or 70 ma (peak)... : - (A3) The voltage between the part concerned and any accessible part is measured and does not exceed 34 V (peak)... : - (10.1) Lacquer or enamel not used for protection or insulation Adequate mechanical strength on parts providing protection - (10.2) Capacitors > 0,5 F: voltage after 1 min (V): < 50 V... : age 6 of 24

7 E Report o.: RDG (10.3) Controlgear providing SELV Accessible conductive parts are insulated from live parts by double or reinforced insulation in SELV controlgear o connection between output circuit and the body or protective earthing circuit o possibility of connection between output circuit and the body or protective earthing circuit through other conductive parts SELV outputs separated by at least basic insulation ELV conductive parts insulated as live parts Tests according Annex L of E (10.4) Accessible conductive parts in SELV circuits Output voltage under load 25 V r.m.s. or 60 V d.c. If output voltage > 25 V r.m.s. or > 60 V d.c.; o load output 35 V peak or 60 V d.c and touch current does not exceed 0,7 ma (peak) or 2 ma d.c....: One conductive part is insulated if output voltage or current exceeding the values above and withstand test voltage 500 V Double or reinforced insulation bridged by appropriate and at least two resistors or two Y2 capacitors or one Y1 capacitor Y1 or Y2 capacitors comply with IEC Resistors comply with test (a) in 14.1 of IEC (11) MOISTURE RESISTACE AD ISULATIO After storage 48 h at 91-95% relative humidity and C measuring of insulation resistance with d.c. 500 V (M): For basic insulation 2 M... : For double or reinforced insulation 4 M... : Between primary and secondary circuits in controlgear providing SELV, values in Annex L in E Supply with SELV 24V adapter 12 (12) ELECTRIC STREGTH Immediately after clause 11 electric strength test for 1 min age 7 of 24

8 E Report o.: RDG Basic insulation for SELV, test voltage 500 V Working voltage 50 V, test voltage 500 V Working voltage > 50 V 1000 V, test voltage (V): Basic insulation, 2U V Supplementary insulation, 2U V Double or reinforced insulation, 4U V o flashover or breakdown Complied. Solid or thin sheet insulation for double or reinforced insulation fulfil the requirements in Annex in E (14) FAULT CODITIOS - (14) When operated under fault conditions the controlgear: - does not emit flames or molten material - does not produce flammable gases - protection against accidental contact not impaired Thermally protected controlgear does not exceed the marked temperature value Fault conditions: capacitors, resistors or inductors without proof of compliance with relevant specifications have been short-circuited or disconnected - (14.1) Short-circuit of creepage distances and clearances if less than specified in clause 16 in art 1 (except between live parts and accessible metal parts) Creepage distances on printed boards less than specified in clause 16 in art 1 provided with coating according to IEC (14.2) Short-circuit or interruption of semiconductor devices - (14.3) Short-circuit across insulation consisting of lacquer, enamel or textile (see appended table) (see appended table) (see appended table) (see appended table) - (14.4) Short-circuit across electrolytic capacitors (see appended table) - (14.5) After the tests has been carried out on three samples: The insulation resistance 1 M... : o flammable gases o accessible parts have become live During the tests, a five-layer tissue paper, where the test specimen is wrapped, does not ignite age 8 of 24

9 E Report o.: RDG (14.6) Relevant fault condition tests with high-power supply Considered Overpower condition Module withstands overpower condition >15 min. Module with automatic protective device or power limiter, test performed 15 min. at limit. o fire, smoke or flammable gas is produced Molten material does not ignite tissue paper, spread below the module 15 COSTRUCTIO Wood, cotton, silk, paper and similar fibrous material not used as insulation Considered. 16 (16) CREEAGE DISTACES AD CLEARACES - (16) Creepage and distances and clearances in compliance with E Insulating lining of metallic enclosures Basic insulation on printed boards tested according to clause 14 Distances subjected to both sinusoidal voltage as non-sinusoidal pulses not less than value in Table 16 Creepage distances not less than minimum clearance 16 (-) Conductive accessible parts in compliance with applicable parts of E (17) SCREWS, CURRET-CARRYIG ARTS AD COECTIOS Cl. 17 refer to Cl. 17 of E which refer to Cl and 4.12 of E (clause numbers between parentheses refer to E ) (4.11) Electrical connections (4.11.1) Contact pressure (4.11.2) Screws: - self-tapping screws - thread-cutting screws (4.11.3) Screw locking: - spring washer age 9 of 24

10 E Report o.: RDG rivets (4.11.4) Material of current-carrying parts (4.11.5) o contact to wood or mounting surface (4.11.6) Electro-mechanical contact systems (4.12) Mechanical connections and glands (4.12.1) Screws not made of soft metal Screws of insulating material o such screws. Torque test: torque (m); part... : 0.4m, Fix cover screws. Torque test: torque (m); part... : Torque test: torque (m); part... : (4.12.2) Screws with diameter < 3 mm screwed into metal (4.12.4) Locked connections: - fixed arms; torque (m)... : - lampholder; torque (m)... : - push-button switches; torque 0,8 m... : (4.12.5) Screwed glands; force (m)... : 18 (18) RESISTACE TO HEAT, FIRE AD TRACKIG - (18.1) Ball-pressure test... : See Test Table 18 (18.1) - (18.3) Glow-wire test (650C)... : See Test Table 18 (18.3) - (18.4) eedle-flame test (10 s)... : See Test Table 18 (18.4) - (18.5) roof tracking test... : See Test Table 18 (18.5) 19 (19) RESISTACE TO CORROSIO - test according of E adequate varnish on the outer surface Considered. 20 IFORMATIO FOR LUMIAIRE DESIG -- Information in Annex D (informative) Considered. 21 HEAT MAAGEMET 21.1 General Exchangeability is safeguarded by cap or base 21.2 Heat-conducting foil and paste age 10 of 24

11 E Report o.: RDG Heat-conducting foil delivered with the module if necessary 22 HOTOBIOLOGICAL SAFETY 22.1 UV radiation Luminous radiation not exceed 2mW/klm LED modules not relying on the conversion of UV radiation Blue light hazard Assessed according to IEC TR RG Infrared radiation Requirements for infrared radiation when required A AEX A - TESTS All tests performed in accordance with the advice given in Annex H of E , if applicable Considered TABLE: Module withstands overpower condition Test condition 1.5 times rated input power U I Tc(LED module) A The temperature not change by more than 5K in 1 hour. LED CB: 27.8, Ambient: 25.0, o harzrds 14 TABLE: tests of fault conditions art Simulated fault Hazard LED S-C, o Hazard; O-C, o Hazard; o o o o o o o 16 (16) TABLES: Creepage distances and clearances Table 3 Minimum distances (mm) for a.c. (50/60 Hz) sinusoidal voltages age 11 of 24

12 E Report o.: RDG RMS working voltage (V) not exceeding Creepage distances Required basic insulation, TI 600 0,6 0,8 1, ,5 Measured : Current-carrying parts of different polarity Required basic insulation, TI < 600 1,2 1,6 2, Measured Required supplementary insulation TI 600-0,8 1, ,5 Measured Required supplementary insulation TI < 600-1,6 2, Measured Required reinforced insulation - 3, Measured Clearances Required basic insulation 0,2 0,8 1, ,5 Measured: Current-carrying parts of different polarity Required supplementary insulation - 0,8 1, ,5 Measured Required reinforced insulation - 1, Measured Table 4 Minimum distances (mm) for non-sinusoidal pulse voltages Rated pulse voltage (peak kv) 2,0 2,5 3,0 4,0 5,0 6,0 8,0 Required clearances 1,0 1, ,5 8 Measured Rated pulse voltage (peak kv) Required clearances Measured Rated pulse voltage (peak kv) Required clearances Measured (18.1) TABLE: Ball ressure Test of Thermoplastics Allowed impression diameter (mm) age 12 of 24

13 E Report o.: RDG Object/ art o./ Material LED CB Supplementary information: Manufacturer/ trademark GUAGDOG YOGCHUAGXI ELECTROICS CO LTD Test temperature (C) Impression diameter (mm) 18 (18.3) TABLE: Glow-wire test Glow wire temperature C Object/ art o./ Material LED CB Manufacturer/ trademark GUAGDOG YOGCHUAGXI ELECTROICS CO LTD Duration of application of test flame (ta); (s) Ignition of specified layer Yes/o Duration of burning (tb) (s) Verdict Any flame or glowing of the sample extinguished within 30 s of withdrawing the glow-wire, and any burning or molten drop did not ignite the underlying parts (Yes/o)... Supplementary information: Yes 18 (18.4) TABLE: eedle-flame test Object/ art o./ Material Manufacturer/ trademark Duration of application of test flame (ta); (s) Ignition of specified layer Yes/o Duration of burning (tb) (s) Supplementary information: Verdict 18 (18.5) TABLE: roof tracking test Test voltage TI... Object/ art o./ Material Manufacturer/ trademark Withstand 50 drops without failure on three places or on three specimens Supplementary information: Verdict AEX 1 SELV-operated LED modules Cl. 5.5 refer to AEX I of IEC which refer to AEX L of E (clause numbers between parentheses refer to AEX L of E ) (L.3) Classification age 13 of 24

14 E Report o.: RDG Class I Yes o Class II Yes o Class III Yes o non-inherently short circuit proof controlgear Yes o inherently short circuit proof controlgear Yes o fail safe controlgear Yes o non-short-circuit proof controlgear Yes o (L.4) Marking Adequate symbols are used (L.5) rotection against electric shock Comply with 9.2 of IEC (L.6) Heating o excessive temperatures in normal use Value if capacitor tc marked... : Winding insulation classified as Class... : Comply with tests of clause 14 of IEC with adjustments (L.7) Short-circuit and overload protection Comply with tests of clause 15 of IEC with adjustments (L.8) Insulation resistance and electric strength (L.8.1) Conditioned 48 h between 91 % and 95 % (L.8.2) Insulation resistance Between input- and output circuits not less than 5 M... : Between metal parts of class II convertors which are separated from live parts by basic insulation only and the body not less than 5 M... : Between metal foil in contact with the inner and outer surfaces of enclosures of insulating material not less than 2 M... : (L.8.3) Electric strength 1) Between live parts of input circuits and live parts of output circuits... : 2) Over basic or supplementary insulation between: a) live parts having different polarity... : age 14 of 24

15 E Report o.: RDG b) live parts and body if intended to be connected to protective earth... : c) accessible metal parts and a metal rod of the same diameter as the flexible cable or cord... : d) live parts and an intermediate metal part... : e) intermediate metal parts and the body... : f) each input circuit and all other input circuits... : 3) Over reinforced insulation between the body and live parts... : (L.9) Construction (L.9.1) Transformer comply with of IEC and 19 of IEC HF transformer comply with 19 of IEC (L.10) Components rotective devices comply with of IEC (L.11) Creepage distances and clearances 1. Insulation between input and output circuits, basic insulation: a) measured values > specified values (mm)... : b) measured values > specified values (mm)... : c) measured values > specified values (mm)... : 2. Insulation between input and output circuits, double or reinforced insulation: a) measured values > specified values (mm)... : b) measured values > specified values (mm)... : c) measured values > specified values (mm)... : 3. Insulation between adjacent output circuits - measured values > specified values (mm)... : 4. Insulation between terminals for external connection: - measured values > specified values (mm)... : 5. Basic or supplementary insulation: a) measured values > specified values (mm)... : b) measured values > specified values (mm)... : c) measured values > specified values (mm)... : d) measured values > specified values (mm)... : e) measured values > specified values (mm)... : 6. Reinforced insulation or insulation: age 15 of 24

16 E Report o.: RDG Between body and output circuit: measured values > specified values (mm)... : Between body and output circuit if provision against transient voltages: measured values > specified values (mm)... : 7. Distance through insulation: a) measured values > specified values (mm)... : b) measured values > specified values (mm)... : c) measured values > specified values (mm)... : AEX 2 TABLE: Critical components information Object / part o. Code Manufacturer/ trademark Type / model Technical data Standard Mark(s) of conformity 1) LED CB B GUAGDOG YOGCHUAGX I ELECTROICS CO LTD ycx-2 V-0, 105 C UL 796, UL 94 UL E LEDs B Shine On SMD 2835 Vf = VDC, If= 30 ma E Tested with appliance GLUE B 3M COMAY #467,#467MS, #468,#468MS, # C -- UL MH26206 The codes above have the following meaning: A - The component is replaceable with another one, also certified, with equivalent characteristics B - The component is replaceable if authorised by the test house C - Integrated component tested together with the appliance D - Alternative component AEX 3 Screw terminals (part of the luminaire) (14) SCREW TERMIALS (14.2) Type of terminal... : Rated current (A)... : ( ) One or more conductors ( ) Special preparation ( ) Terminal size age 16 of 24

17 E Report o.: RDG Cross-sectional area (mm²)... : (14.3.3) Conductor space (mm)... : (14.4) Mechanical tests (14.4.1) Minimum distance (14.4.2) Cannot slip out (14.4.3) Special preparation (14.4.4) ominal diameter of thread (metric ISO thread)... : External wiring o soft metal (14.4.5) Corrosion (14.4.6) ominal diameter of thread (mm)... : Torque (m)... : (14.4.7) Between metal surfaces Lug terminal Mantle terminal ull test; pull ()... : (14.4.8) Without undue damage AEX 4 Screwless terminals (part of the luminaire) (15) SCREWLESS TERMIALS (15.2) Type of terminal...: Rated current (A)...: (15.3.1) Material (15.3.2) Clamping (15.3.3) Stop (15.3.4) Unprepared conductors (15.3.5) ressure on insulating material (15.3.6) Clear connection method (15.3.7) Clamping independently (15.3.8) Fixed in position ( ) Conductor size Type of conductor (15.5.1) Terminals internal wiring ( ) ull test spring-type terminals (4, 4 samples)...: age 17 of 24

18 E Report o.: RDG ( ) ull test pin or tab terminals (4, 4 samples)... : Insertion force not exceeding 50 ( ) ermanent connections: pull-off test (20 ) (15.5.2) Electrical tests Voltage drop (mv) after 1 h (4 samples)... : Voltage drop of two inseparable joints umber of cycles: Voltage drop (mv) after 10th alt. 25th cycle (4 samples)... : Voltage drop (mv) after 50th alt. 100th cycle (4 samples)... : After ageing, voltage drop (mv) after 10th alt. 25th cycle (4 samples)... : After ageing, voltage drop (mv) after 50th alt. 100th cycle (4 samples)... : (15.6) Terminals external wiring Terminal size and rating ( ) ull test spring-type terminals or welded connections (4 samples); pull ()... : ull test pin or tab terminals (4 samples); pull ()... : ( ) TABLE: Contact resistance test Voltage drop (mv) after 1 h terminal voltage drop (mv) Voltage drop of two inseparable joints Voltage drop after 10th alt. 25th cycle Max. allowed voltage drop (mv)... : terminal voltage drop (mv) Voltage drop after 50th alt. 100th cycle Max. allowed voltage drop (mv)... : terminal voltage drop (mv) age 18 of 24

19 E Report o.: RDG Continued ageing: voltage drop after 10th alt. 25th cycle Max. allowed voltage drop (mv)... : terminal voltage drop (mv) Continued ageing: voltage drop after 50th alt. 100th cycle Max. allowed voltage drop (mv)... : terminal voltage drop (mv) Supplementary information: age 19 of 24

20 IEC TR Report o.: RDG Attachment 1: Attachment according to IEC TR MEASUREMET IFORMATIO FLOW 7.1 Basic flow Law of conservation of luminance applied Use of only true luminance/radiance values In case of luminaire: The light source is operated in the luminaire under similar conditions as when tested as a component In case E thr value for RG2 was established the peak value was derived from angular light distribution 7.2 Conditions for the radiance measurement Standard condition applied (200mm distance, 0,011rad field of view) on-standard condition applied 7.3 Special cases (I): Replacement by a lamp or LED module of another type Light source is a white light source Evaluation done based on highest luminance Evaluation done based on CCT value 7.4 Special cases (II): Arrays and clusters of primary light sources LED package is evaluated as... : RG0 unlimited E thr of LED package applies to array RG1 unlimited 8 RISK GROU CLASSIFICATIO Risk group achieved: -.. Risk Group 0 unlimited -.. Risk Group 1 unlimited - E thr... (lx) : Distance to reach RG1... (m) : age 20 of 24

21 Report o.: RDG TABLE: Spectroradiometric measurement Measurement performed on: Model number... : LED package LED module Lamp Luminaire XLT A/01 Test voltage (V)... : 24Vdc(C.V) Test current (ma)... : -- Test frequency (Hz)... : - Ambient, t (C)... : 25.3 Measurement distance... : Source size... : Field of view... : 20 cm... cm on-small Small :... mm 100 mrad 11 mrad 1,7 mrad (for small sources) Item Symb ol Units Result Remark Correlated colour temperature CCT K 4427 x/y colour coordinates / Blue light hazard radiance L B W/(m 2 sr 1 ) 477 Blue light hazard irradiance E B W/m 2 /A Luminance L cd/m e+005 Illuminance E lx 637 Supplementary information: age 21 of 24

22 Report o.: RDG Attachment 2: Attachment according to EUT hotos Front view of unit Back view of unit age 22 of 24

23 Report o.: RDG Attachment 3: Attachment according to EUT circuit schematics diagram & CB layout diagram CB CIRCUIT SCHEMATICS DIAGRAM CB LAYOUT DIAGRAM age 23 of 24

24 Report o.: RDG Attachment 4 Test Equipment List BACL# Equipment Description Serial o Model o Last Cal Cal Due T-08-SF001 High temperature test chamber D T-08-SF008 Hybrid Recorder 4# DR T-08-SF033 Joint test finger FZ-1101A T-08-SF034 Ball pressure fixture FZ T-08-SF035 Electron Balance HZ-ALC-20C T-08-SF036 ower meter A T-08-SF039 Glow wire tester /A 5101A T-08-SF040 Humidity tester ESX-4CA T-08-SF041 ISULATIO TESTER H T0S T-08-SF070 Spring hammer FZ-1103A T-08-SF071 Wind cap FTR FTR T-08-SF072 Digital Multi meter B T-08-SF081 Hi-pot Tester CS2672C T-08-SF086 Stop watch /A C *** End of report *** age 24 of 24