TEST REPORT IEC Adjustable speed electrical power drive systems Part 5-1: Safety requirements Electrical, thermal and energy

Transcription

1 Test Report issued under the responsibility of: TEST REPORT Adjustable speed electrical power drive systems Part 5-1: Safety requirements Electrical, thermal and energy Report Reference No.... : Date of issue... : Total number of pages... : 26 CB Testing Laboratory... : UL LLC Address... : Applicant s name... : Address... : Test specification: Standard... : Test procedure... : Non-standard test method..: Test Report Form No.... : Test Report Form(s) Originator... : 333 Pfingsten Rd, Northbrook, IL, 60062, USA ACS Motion Control LTD Ramat Gabriel Industrial Park Hamada Ave PO Box 5668 Migdal Haemek, Isreal : 2007 (2 nd Edition) IEC61800_5_1B Master TRF... : SGS FIMKO Ltd. Copyright 2008 IEC System for Conformity Testing and Certification of Electrical Equipment (IECEE), Geneva, Switzerland. All rights reserved. This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context. If this Test Report Form is used by non-iecee members, the IECEE/IEC logo and the reference to the CB Scheme procedure shall be removed. This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.

2 Test item description... : UMDpa / UMDcb with suffix AA, BA, CA or DA Series List of Attachments: Enclosure-1: Test Datasheet Package. Enclosure-2: Engineering Information Related to Schematics of UMD series power board Enclosure-3: Engineering Information Related to Schematics of UMD series control board

3 Enclosure-4: UMDpa installation guide and nomenclature information Enclosure-5: UMDcb and Carrier board installation guide and nomenclature information Trade Mark... : Manufacturer... : Model/Type reference... : Ratings... : ACS Motion Control UMDpa / UMDcb with suffix AA, BA, CA or DA Series drives. UMDpa / UMDcb UMDpa / UMDcb with suffix AA UMDpa / UMDcb with suffix BA UMDpa / UMDcb with suffix CA Per Module Voltage Current Drive Primary A 10.6 A 16 A 20 A Input Vdc Control Circuit 24 Vdc 3A 3A 3A 3A UMDpa / UMDcb with suffix DA Per Axis (2 axis max) Motor output Continuous/peak 8-67 Vac 2.3 A 4.6 A 7 A 9.4 A (@100 Vdc input) 9.2 A (@12 Vdc input) Enclosure Type Rating: Open Type Surrounding Air Temperature Rating: 40 C

4 Page 2 of 28 Report No. Testing procedure and testing location: CB Testing Laboratory: Testing location/ address... : Associated CB Test Laboratory: Testing location/ address... : Tested by (name + signature)... : Approved by (+ signature)... : Testing procedure: TMP Tested by (name + signature)... : Approved by (+ signature)... : Testing location/ address... : Testing procedure: WMT Tested by (name + signature)... : Witnessed by (+ signature)... : Abraham Sorto, Ismael Dayrit Chyuan Yeng Tee Approved by (+ signature)... : Testing location/ address... : Testing procedure: SMT Tested by (name + signature)... : Approved by (+ signature)... : Supervised by (+ signature)... : Testing location/ address... : Testing procedure: RMT Tested by (name + signature)... : Approved by (+ signature)... : Supervised by (+ signature)... : Testing location/ address... : UL LLC, 333 Pfingsten, Northbrook, IL

5 Page 3 of 28 Report No. Summary of testing: Tests performed (name of test and test clause): Visual Inspection, Clearance and creepage distances, A.C. or D.C. Voltage Test following temperature rise, Temperature rise test, Capacitor Discharge Test, Protective Bonding Test, Testing location: UL LLC UL LLC UL LLC UL LLC UL LLC UL LLC Summary of compliance with National Differences: Copy of marking plate

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10 Page 8 of 28 Report No. Test item particulars: Equipment under test... : PDS CDM BDM Intended equipment location... : stand alone for building-in (open-type) Mains supply overvoltage category (OVC)... : OVC I OVC II OVC III OVC IV Reduction of OVC for basic insulation used... : No Yes, by: Supply earthing systems and system voltage (V)... : Supply earthing system System voltage TN-S, TN-C, TN-CS, TT (not corner earthed) TN-C (middle point earthed) TN-S, TT (corner earthed) IT (not corner earthed) IT (corner earthed) other: OVC for potential free terminals... : OVC I OVC II OVC III OVC IV Other non-dvc A connections... : Class of equipment... : Class 0 Class I Class II Class III Pollution degree (PD)... : PD 1: PD 2: PD 3: PD 4: IP protection class(es)... : Not Applicable Surrounding temperature during operation ( C) with/without derating... : 40 C Max. operation altitude (m)... : 2000 Altitude of test laboratory (m)... : 300 Other particulars... : Possible test case verdicts: - test case does not apply to the test object... : - test object does meet the requirement... : P (Pass) - test object does not meet the requirement... : F (Fail) Testing: Date of receipt of test item... : March , March 31, 2016 Date(s) of performance of tests... : April , April , April , April

11 Page 9 of 28 Report No. General remarks: The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. (see Enclosure #) refers to additional information appended to the report. (see appended table) refers to a table appended to the report. Throughout this report a comma / point is used as the decimal separator. General product information: Open Type Motor Stepper / Servo Drive, Model UDMpa, followed by 1 or 2, followed by A, B, C, or D, followed by A or B, followed by 0, 1, or 2, followed by N, E, S, P, B, I or A, followed by 0, 1, or 2, followed by A, B, C, or D, followed by A or B, followed by A or B, followed by N or A, followed by Y or N, followed by Y or N. Open Type Motor Stepper / Servo Drive, Model UDMcb, followed by 1 or 2, followed by A, B, C, or D, followed by A or B, followed by 0, 1, or 2, followed by N, E, S, P, B, I or A, followed by 0, 1, or 2, followed by A, B, C, or D, followed by A or B, followed by A or B, followed by N or A.

12 Page 10 of 26 Report No. 4 PROTECTION AGAINST ELECTRIC SHOCK, THERMAL, AND ENERGY HAZARDS 4.1 General P 4.2 Fault conditions P 4.3 Protection against electric shock Decisive voltage classification DVC A and DVC B P Use of decisive voltage class (DVC)... : DVC A and DVC B P Limits of DVC P Requirements for protection P Circuit evaluation P General P A.C. working voltage P D.C. working voltage To be measured P Pulsating working voltage To be measured P Protective separation... : P Protection against direct contact Drive is open type General Drive is open type Protection by means of insulation of live parts Drive is open type Protection by means of enclosures and barriers Drive is open type Protection in case of direct contact Drive is open type General Drive is open type Protection using DVC A... : Drive is open type Protection by means of protective impedance Drive is open type Protection by means of using limited voltage Drive is open type Protection against indirect contact Drive is open type General... : Drive is open type Insulation between live parts and accessible conductive parts Drive is open type Protective bonding circuit Drive is open type General Drive is open type

13 Page 11 of 26 Report No Rating of protective bonding... : Drive is open type Protective bonding impedance Drive is open type Protective earthing conductor... : Drive is open type Means of connection for the protective earthing conductor Drive is open type General Drive is open type Touch current in case of failure of protective earthing conductor... : Drive is open type Special features in equipment for protection class II Drive is open type Insulation P General P Influencing factors P Pollution degree... : 2 P Overvoltage Category... : II P Supply earthing systems... : TN-S, TN-C, TN-CS, TT (not corner earthed) Insulation voltages P Insulation to the surroundings P General P Circuits connected directly to the supply mains... : DC Circuits not connected directly to the supply mains... : Insulation between circuits... : P Functional insulation P Clearance distances See Enclosure-1a. P Determination p Electric field homogeneity P Clearance to conductive enclosures... : Drive is open type Creepage distance See Enclosure-1a. P General P Materials... : P Coating Not used n/a PWB spacings for functional insulation... : P Solid insulation P General P Requirements for electrical withstand capability P P P

14 Page 12 of 26 Report No Basic or supplementary insulation AC/DC voltage test conducted, Impulse test not conducted Test equipment not available. Test to be conducted in final installation Double and reinforced insulation AC/DC voltage test conducted, Impulse test not conducted. Test equipment not available. Test to be conducted in final installation Functional insulation P Thin sheet or tape material P General P Material thickness not less than 0,2 mm Material complies to requirements because testing was conducted on component level Material thickness less than 0,2 mm Compliance P Printed wiring boards P General P Use of coating materials No coating used Wound components No transformer provided Potting materials No potting compound used Insulation requirements above 30 khz N N P Enclosures Drive is open type device General... : See cl , , Cast metal... : Drive is Open type device Sheet metal... : Drive is Open type device Wiring and connections Item shall be confirmed during final installation General Routing Colour coding Splices and connections Accessible connections

15 Page 13 of 26 Report No Interconnections between parts of the PDS P Supply connections P Terminals P Construction requirements Connecting capacity Connection Wire bending space for wires 10 mm² and greater... : Output short circuit requirements... : Power source undetermined. To be conducted during final installation Residual current-operated protective (RCD) or monitoring (RCM) device compatibility Capacitor Discharge... : See test P Access conditions for high-voltage PDS 4.4 Protection against thermal hazards P Minimizing the risk of ignition P Insulation Materials P General P Material requirements P Flammability of enclosure materials Drive is open type device Temperature limits P Internal parts P External parts of CDM Drive is open type device Specific requirements for liquid cooled PDS Coolant Design requirements Corrosion resistance Tubing, joints and seals Provision for condensation Leakage of coolant Loss of coolant Conductivity of coolant Insulation requirements for coolant loss

16 Page 14 of 26 Report No. 4.5 Protection against energy hazards Electrical energy hazards... : Power source not determined. To be conducted during final installation Mechanical energy hazards Drive does not contain moving parts General Critical torsional speed Transient torque analysis Acoustic noise emission 4.6 Protection against environmental stresses Drive is open type device 5 TEST REQUIREMENTS P 5.1 General P Test objectives and classification... : P Selection of test samples... : UMDpa-DB represents lower rated models Sequence of tests P Earthing Conditions... : Neutral to earth; isolated (not earthed) Compliance P Test Overview P P P 5.2 Test specifications P Visual inspections (type test, sample test and routine test) Mechanical tests P Clearance and creepage distances (type test) See Enclosure-1a. P PWB short-circuit test (type test) Non-accessibility test (type test)... : Drive is open type Enclosure integrity test (type test)... : Drive is open type Deformation tests Drive is open type General Drive is open type Deflection test (type test)... : Drive is open type Impact test (type test), temperature ( C)... : Drive is open type P

17 Page 15 of 26 Report No Electrical tests P Impulse voltage test (type test and sample test) A.C. or d.c. voltage test (type and routine test) See Enclosure-1b. P Purpose of test P Value and type of test voltage P Performing the voltage test P Duration of the a.c. or d.c. voltage test 60s P Verification of the a.c. or d.c. voltage test P Partial discharge test (type test, sample test) Not conducted. Peak working voltage less than 750 V per Protective impedance (type test and routine test) : Protective impedance not used Touch current measurement (type test) Not conducted, Test setup utilized a simulated inductive load. To be conducted in final installation with connection to motor Short-circuit test and Breakdown of components test (type tests) Not conducted, since power source is undetermined. To be conducted in final installation General Test configuration Supply voltage and current Short-circuit test Power source not determined. To be conducted during final installation Load conditions Powersource not determined. To be conducted during final installation Location of short-circuit Powersource not determined. To be conducted during final installation Breakdown of component test Powersource not determined. To be conducted during final installation Load condition Powersource not determined. To be conducted during final installation Application of short-circuit or open-circuit Powersource not determined. To be conducted during final installation. N N

18 Page 16 of 26 Report No Test sequence Powersource not determined. To be conducted during final installation Pass criteria Powersource not determined. To be conducted during final installation Capacitor discharge (type test)... : P Temperature rise test (type test) See Enclosure-1b P Protective bonding (type test and routine test) See Enclosure-1b P Abnormal operation tests General Test duration Pass criteria Loss of phase (type test) Cooling failure tests (type tests) General Inoperative blower motor (type test) Clogged filter (type test) Loss of coolant Material tests Component complies to requirements High current arcing ignition test (type test) Component complies to requirements Glow-wire test (type test) Component complies to requirements Hot wire ignition test (type test - alternative to Glowwire test) Component complies to requirements Flammability test (type test) Component complies to requirements Environmental tests (type tests) Drive is open type device General Drive is open type device Acceptance criteria Drive is open type device Climatic tests Not conducted Dry heat test (steady state) Not conducted Damp heat test (steady state) Not conducted

19 Page 17 of 26 Report No Vibration test (type test) Not conducted Hydrostatic pressure test (type test and routine test)... : 6 INFORMATION AND MARKING REQUIREMENTS 6.1 General P 6.2 Information for selection See appended table 6, part 6.2. P 6.3 Information for installing and commissioning See appended table 6, part General P Mechanical considerations See Enclosure-4, and Enclosure-5, Environment P P P Handling and mounting P Motor and driven equipment Motor selection Motor integrated sensors Critical torsional speeds Transient torque analysis Connections P General P Interconnection and wiring diagrams P Conductor (cable) selection Terminal capacity and identification... : Protection requirements Earthing Protective earthing conductor current Special requirements Overcurrent and short-circuit protection Motor overload protection P Commissioning

20 Page 18 of 26 Report No. 6.4 Information for use P General P Adjustment P Labels, signs and signals P General P Isolators Visual and audible signals Hot surfaces Equipment marking P 6.5 Information for maintenance General P Capacitor discharge P Auto restart/bypass connection P PT/CT connection Other hazards Annex A Examples of protection in case of direct contact Considered Annex B Examples of overvoltage category reduction Considered Annex C Measurement of clearance and creepage distances Considered Annex D Altitude correction for clearances Considered Annex E Clearance and creepage distance determination for frequencies greater than 30 khz Considered Annex F Cross sections of round conductors Considered Annex G Guidelines for RCD compability Considered Annex H Symbols referred to in this part of IEC Considered

21 Condition # Page 19 of 26 Report No General selection and information of supply earthing systems for clearance distances Power systems Rated voltage (V) TN-S, TN-C, TN-CS, TT (not corner earthed) TN-S, TT (corner earthed) TN-C (middle point earthed IT (not corner earthed) 100 Vdc Max. altitude (m) 2000 m System voltage 100 Vdc Rated Impulse voltage (kv) Temporary overvoltage (V) IT (corner earthed) B/S D/R B/S D/R B/S D/R B/S D/R B/S D/R 1500V 2500V 0 0 Clearance (mm) Test impulse voltage for clearance (kv) 1500V 2500 IT corner earthed, simulated impedance (M )... : Supplementary information: TABLE: Working voltage measurements for clearance and creepage distances Between TN-S, TN-C, TN-CS, TT (not corner earthed) TN-S, TT (corner earthed) TN-C (middle point earthed IT (not corner earthed) IT (corner earthed) peak rms peak rms peak rms peak rms peak rms - Supplementary information: See Enclosure-1a, for working voltage measurements Condition #:

22 Page 20 of 26 Report No TABLE: Clearance and creepage distance measurements Clearance (cl) and creepage distance (cr) at/of/between: U peak (V) U rms (V) Req. cl. (mm) Meas. cl. (mm) Req. cr. (mm) Meas. cr. (mm) Functional: Basic/supplementary: Reinforced: Supplementary information: See Enclosure-1a, for required and measured values TABLE: Test voltage applied between/at: Functional: Basic/supplementary: Reinforced: Solid insulation, Impulse voltage test, A.C. or d.c. voltage test, Partial discharge test DTI (mm) Impulse test (kv, circuit) Electric strength test (V a.c., V d.c.) Partial discharge test (V) Result Vd c Vd c 1200 Vdc P 1200 Vdc P Supplementary information: See Enclosure 1a (Datasheet Sheet test package result) TABLE: Touch current measurement Single phase equipment

23 Page 21 of 26 Report No. L N TN-S, TN- C, TN-CS, TT (not corner earthed) Figure 6 L L TN-C, TT (middle point earthed) Figure 7 Three-phase equipment TN-S, TN-C, TN-CS, TT (not corner earthed) Figure 11 L L TN, TT (not corner earthed) Figure 8 IT (star point earthed) Figure 12 Supplementary information: L N IT (not corner earthed) Figure 9 IT (corner earthed) Figure 12 L N IT (corner earthed) Figure 9 L L IT (not corner earthed) Figure 10 TN, TT (corner earthed) Figure 13 Measurements have been carried out according to figures of IEC L L IT (corner earthed) Figure 10 TN, TT (centre earthed) Figure 14 Measurement limit for 50 Hz (ma) Measurement limit for 60 Hz (ma) 3,5 3,5 Measurement limit for 50 Hz (ma) Measurement limit for 60 Hz (ma) 3,5 3, TABLE: Temperature rise test Supply voltage (V)... : Derating (%)... : Rated maximum ambient temperature ( C)... : Ambient T min ( C)... : Ambient T max ( C)... : Maximum measured temperature T of part/at:: T ( C) Allowed T max ( C) Supplementary information: Temperature T of winding: t 1 ( C) R 1 ( ) t 2 ( C) R 2 ( ) T ( C) Allowed T max ( C) Insulation class Supplementary information: See Enclosure 1b (Datasheet test results) TABLE: PWB short-circuit test, Short-circuit test and breakdown of component test, Abnormal operation tests

24 Page 22 of 26 Report No. Component No. Ambient temperature ( C)... : Mains fuse during test (A)... : Fault Supply voltage (V) Test time Observation Supplementary information: Undefine power soure. To be conducted and determined compliance in final installation TABLE: Protective bonding P Test current (A)... : Points of application Resistance (m ) Voltage (V) Test time (s) Result Supplementary information:see Enclosure 1b (Datasheet test results) TABLE: Material tests Part Manufacturer of material/part Type of material/part Thickness (mm) Test Result Supplementary information: 1 TABLE: List of materials and components separately evaluated Object/part No. General Functional insulation Manufacturer/ trademark Basic/supplementary insulation Reinforced insulation Type/model Technical data Standard (Edition / year) Supplementary information: No components evaluated separately. Mark(s) of conformity

25 Page 23 of 26 Report No. 6 TABLE: Information and marking requirementssee Enclosure-4, and Enclosure Information for selection - Name or trademark of the manufacturer, supplier or importer... : Product Package Installation User Maintenance P P P P P - Catalogue number or equivalent... : P P P P P - Voltage rating... : P - P - P - Current rating... : P - P - P - Power rating... : P - P - P - Frequency... : P - P - P - Number of phases... : P - P - P - Reference to standards... : - - P Date code or serial number... : P Reference to instructions... : - - P P P 6.3 Information for installation and comissioning 6.3.2: Mechanical considerations - P P - P - Dimensions (SI units)... : - - P - P - Mass (SI units)... : - P P - P - Mounting details (SI units)... : - - P - P 6.3.3: Environment (operation, transport, storage)... : - - P - P - Temperature... : - - P - P - Humidity... : - - P - P - Altitude... : - - P - P - Pollution... : - - P - P - Ultra violet light... : Type of electrical supply system... : - - P Field supply requirements (if any)... : IP rating... : : Handling and mounting... : Packing and unpacking... : Moving... : Lifting... : Strength and rigidity of mounting surface... : Fastening... : - - P

26 Page 24 of 26 Report No. - Coolant type and design pressure for liquid cooled product... : - Provision of adequate access for operation, adjustment and maintenance... : Warning if mounting surface exceeds 90 C : : Motor selection... : : Motor integrated sensors... : : Critical torsional speeds... : : Transient torque analysis... : : Interconnection and wiring diagrams : : Conductor (cable) selection... : : Terminal capacity and identification.. : P - P - P : Protection requirements... : Protective class... : - - Interface details... : Terminals with protective separation... : : Earthing... : Symbol IEC , PE or green-yellow... : Symbol IEC for Class II... : : Protective earthing conductor current : Symbol ISO and instruction... : RCD compability... : : Special requirements... : : Supply overcurrent or short-circuit protection... : : Motor overload protection... : - - P - P 6.3.9: Commissioning... : Information for use 6.4.1: General... : - - P P P 6.4.2: Adjustment... : P - P P P 6.4.3: Labels, signs, and signals... : P - P P P : General... : P - P P P : Isolators... : : Visual and audible signals... : : Hot surfaces, symbol IEC : : Equipment marking... : P - P P P

27 Page 25 of 26 Report No. 6.5 Information for maintenance 6.5.1: General... : Maintenance procedures and schedules... : Maintenance schedules... : Safety precautions... : Location of live parts accessible during maintenance... : Adjustment procedures... : Repair and replacement procedures... : Special tools list... : : Capacitor discharge... : P - P - P 6.5.3: Auto restart/bypass... : - - P P P 6.5.4: Potential Transformer (PT) / Current Transformer (CT) connection... : : Other hazards... : Supplementary information:

28 Page 26 of 26 Report No. List of test equipment used: (Note: This is an example of the required attachment. Other forms with a different layout but containing similar information are also acceptable.) SEE Enclosure-1a and 1b (TEST DATASHEET PACKAGE) Clause Measurement / testing Testing / measuring equipment / material used Range used Calibration date