Section Toroids COATING CODE (SEE PG 13.2) FERRITE CORE MATERIAL TYPE USED FOR ALL FERRITE TYPES APPROXIMATE DIAMETER IN MM
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1 TOROIDS Ferrite toroids offer high magnetic efficiency as there is no air gap, and the cross sectional area is uniform. Available in many sizes (s from 2.54mm to 107mm) and materials (permeabilities ranging from 750 to 15,000), this section lists common sizes. For additional sizes contact Magnetics Sales. Typical applications for high permeability toroids (J, W, and H materials) include common mode chokes, broadband transformers, pulse transformers and current transformers. R, P and F material toroids are excellent choices for high frequency transformers. Special sizes in J material are available for Ground Fault Interrupter applications. Toroids Section 13 HOW TO ORDER O J TC XX COATING CODE (SEE PG 13.2) FERRITE CORE MATERIAL TYPE USED FOR ALL FERRITE TYPES APPROXIMATE DIAMETER IN MM APPROXIMATE HEIGHT IN MM TOROID CORE SPECIAL SPECIFICATION CODE *COATING CODES 0 Bare core V Nylon coating Y Parylene C Z Epoxy coating *SPECIAL SPECIFICATION CODES CC Color Coded *See page for discussion of coating and other special requirements. 13.1
2 Toroids COATINGS In order to increase winding ease and improve voltage breakdown, toroids are available coated. There are three categories of coatings available; Parylene, Nylon and Epoxy. Parylene C is a vacuum-deposited material which has a uniform coating (including edges) with a thickness of.013mm to.05mm, a smooth winding surface, and good moisture resistance to organic solvents and acid bases. The electrical characteristics are superior to other coatings. To specify Parylene use "Y" as the coating code when ordering. Parylene C is available for cores with s up to 12.7mm. The continuous maximum rating is 130 C. Available in the 12.7 mm to 29 mm size range, Nylon is a good finish for continuous operation from -65 C to +155 C. Nylon coating offers a minimum voltage breakdown of 1000 volts (wire to wire). Epoxy is rated to 200 C continuous operation. Coating thickness with Epoxy is typically less than with Nylon. The size range for Epoxy is from 9.5 mm to 86 mm. NOTE: W & H materials are not available in Nylon coating. Parylene C offers a minimum voltage breakdown of 600 volts wire to wire. Nylon coating (V designation) provides good adhesion, a smooth winding surface and excellent resistance to moisture and organic solvents. Typically, Nylon coating is.10mm to.20mm thick MAGNETICS
3 SPECIAL SPECIFICATION CODES COLOR CODING Toroids (as well as other cores) can be marked with a color code to help differentiate different materials. When ordering add "CC" as the special specification code. HIGH VOLTAGE Voltage breakdown higher than the standard guarantees can be provided. Dimensional tolerances are relaxed to allow for the added coating. Contact Magnetics Application Engineering for specifications. Toroids MATERIAL R P F J W H ASSIGNED COLOR CODES Blue Green White Red Yellow Purple 13.3 mag-inc.com
4 Toroids Toroid Core Data MECHANICAL DIMENSIONS (mm) POWER MATERIALS A () B () C () R P F 2300µ ± 25% 2500µ ± 25% 3000µ ± 20% A L (mh/1000t) min HIGH PERMEABILITY MATERIALS J 5000µ ± 20% W 10,000µ ± 30% H 15,000µ ± 30% 40200TC ,750 2, TC ,650 2, TC ,470 2, TC ,475 2,950 4, TC ,900 2, TC ,140 1,900 3,800 5, TC ,960 2, TC ,020 1,225 2,040 4,080 6, TC ,920 2,088 2,505 4,175 8,350 12, TC ,730 1,884 2,260 3,765 7,530 11, TC ,000 1,095 1,314 2,196 4,392 6, TC ,510 1,650 1,980 3,308 6, TC ,600 2,820 3,384 5,640 11,280 16, TC ,488 2,976 4, TC ,090 1,190 1,430 2,380 4,760 7, TC ,360 1,485 1,782 2,968 5,936 8,900 To order, add coating and material code. For the cores listed here, dimensional tolerances for bare and coated cores are on pages Other core heights are available upon special request MAGNETICS
5 Toroid Core Data MAGNETIC DATA l e (mm) A e (mm 2 ) V e (mm 3 WINDOW ) AREA (cm 2 CORE WEIGHT ) WaAc (cm 4 (g) ) 40200TC Y AVAIL. COATINGS Toroids 40301TC Y 40502TC Y 40503TC Y 40401TC Y 40402TC Y 40601TC Y 40603TC Y 40705TC Y 40907TC Y, Z 41003TC V, Y, Z 41005TC Y, Z 41206TC Y, Z 41303TC V, Y, Z 41305TC V, Y, Z 41306TC V, Y, Z 13.5 mag-inc.com
6 Toroids Toroid Core Data (con t) MECHANICAL DIMENSIONS (mm) POWER MATERIALS A () B () C () R P F 2300µ ± 25% 2500µ ± 25% 3000µ ± 20% A L (mh/1000t) min HIGH PERMEABILITY MATERIALS J 5000µ ± 20% W 10,000µ ± 30% H 15,000µ ± 30% *41406TC ,660 1,805 2,166 3,612 7,224 10,800 *41407TC ,240 1,356 1,630 2,715 5,430 8, TC ,020 1,111 1,334 2,295 4,590 6, TC ,080 1,290 2,160 4,320 6, TC ,260 1,375 1,650 2,760 5,520 8, TC ,810 3,050 3,660 6,115 12,200 18, TC ,380 1,500 1,680 2,800 5,600 8, TC ,930 2,100 2,520 4,200 8,400 12, TC ,380 1,510 1,812 3,020 6,040 9, TC ,720 1,875 2,250 3,700 7,400 11,100 *42212TC ,770 3,020 3,624 6,040 12,080 18,100 *42507TC ,800 1,958 2,348 3,913 7,825 11,700 *42508TC ,220 2,420 2,900 4,830 9,660 14,490 *42908TC ,450 1,585 1,902 3,170 6,340 9, TC ,960 3,222 3,868 6,447 12,894 19,300 To order, add coating and material code. *Due to changes in core design relative to material and coating, exceptions to standard parameters are noted in the table on page 13.7 For the cores listed here, dimensional tolerances for bare and coated cores are on pages Other core heights are available upon special request. 3.6 MAGNETICS
7 Toroid Core Data (con t) MAGNETIC DATA l e (mm) A e (mm 2 ) V e (mm 3 ) WINDOW AREA (cm 2 CORE WEIGHT ) WaAc (cm 4 (g) ) *41406TC V, Y, Z AVAIL. COATINGS Toroids *41407TC V, Y, Z 41506TC Z 41450TC V, Z 41605TC V, Z 41809TC , V, Z 42106TC , V,Z 42109TC , V, Z 42206TC , V, Z 42207TC , V, Z *42212TC , V,Z *42507TC , V, Z *42508TC , V, Z *42908TC , V, Z 42915TC , Z COATING MATERIAL A e (mm 2 ) V e (mm 3 ) 41406TC V F, J TC V F, J, P, R TC V F, J, P, R , TC V J, P , TC V R , TC V F, J, P, R 37 2,704 mag-inc.com 13.7
8 Toroids Toroid Core Data (con t) MECHANICAL DIMENSIONS (mm) POWER MATERIALS A () B () C () R P F 2300µ ± 25% 2500µ ± 25% 3000µ ± 20% A L (mh/1000t) min HIGH PERMEABILITY MATERIALS J 5000µ ± 20% W 10,000µ ± 30% 43113TC ,850 3,100 3,720 6,200 12, TC ,480 1,610 1,930 3,220 6,440 *43610TC ,030 2,210 2,726 4,543 9,085 *43615TC ,100 3,366 4,040 6,736 13,400 *43806TC ,020 2,200 2,640 4,400 8,800 *43813TC ,850 4,185 5,020 8,365 16,700 *43825TC ,060 8,762 10,040 16,730 33, TC , *44416TC ,360 5,830 7,000 11,600 23,200 *44715TC ,700 4,030 4,840 8,075 16,100 *44916TC ,710 2,950 3,540 5,900 11,800 *44920TC ,790 3,032 3,640 6,065 12,130 *44925TC ,420 3,718 4,460 7,435 14,870 *44932TC ,430 5,900 7,080 11,800 23, TC ,140 3,491 4,107 6,845 13,690 *46326TC ,770 6,270 7,530 12,500 25,100 *47313TC ,700 4,024 4,880 8,140 16, TC ,510 2,726 3,310 5,520 11, TC ,025 3,464-6,575 11, TC ,127 4,486-8,972 15, TC ,732 6,230-9,346 - *Due to changes in core design relative to material and coating, exceptions to standard parameters are noted in the tables on page To order, add coating and material code. For the cores listed here, dimensional tolerances for bare and coated cores are on pages Other core heights are available upon special request. 3.8 MAGNETICS
9 Toroid Core Data (con t) MAGNETIC DATA l e (mm) A e (mm 2 ) V e (mm 3 WINDOW ) AREA (cm 2 ) CORE WEIGHT (g) WaAc (cm 4 ) 43113TC , Z AVAIL. COATINGS Toroids 43205TC Z *43610TC , Z *43615TC , Z *43806TC , Z *43813TC , Z *43825TC , Z 44015TC , Z *44416TC , Z *44715TC , Z *44916TC , Z *44920TC , Z *44925TC , Z *44932TC , Z 46113TC , Z *46326TC , Z *47313TC , Z 48613TC , Z 49715TC , Z 49718TC , Z 49725TC , Z COATING MATERIAL A V e (mm 3 e (mm 2 ) ) COATING MATERIAL A V e (mm 3 e (mm 2 ) ) 43610TC Z F, J TC Z F, J, P, R TC Z J , TC Z F, J, P - 9, TC Z W , TC Z F, J - 19, TC Z W - 19, TC Z P , TC Z P , TC Z F, J, P , TC Z J, P , TC Z F, J, P , TC Z W , TC Z J , TC O, Z W , mag-inc.com
10 Toroids Bare Core Limiting Dimensions (mm) R, P, F AND J MATERIALS W AND H MATERIALS 40200TC R, P, F AND J MATERIALS W AND H MATERIALS 42212TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC MAGNETICS
11 V and Z Coated Limiting Dimensions (mm) R, P, F AND J MATERIALS W AND H MATERIALS 40907TC R, P, F AND J MATERIALS W AND H MATERIALS 43113TC Toroids 41003TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC mag-inc.com
12 Toroids Y Coated Limiting Dimensions (mm) R, P, F AND J MATERIALS W AND H MATERIALS R, P, F AND J MATERIALS W AND H MATERIALS 40200TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC TC MAGNETICS
13 Toroid Mounts DIMENSIONS (mm) FIG FOR CORE O.D A NOM B NOM C REF D NOM E REF F TYP G TYP H NOM J REF K REF TVB22066A (6 pins) TVB2908TA (10 pins) TVB3610FA G (14 pins) G 2 5 These vertical mount accessories are designed to accommodate a variety of toroidal core sizes on to printed circuit board or other assemblies. (Contact Magnetics Application Engineering for new parts not shown here) FIGURE 1 For use with P/N s 41206TC 42212TC Toroid Hardware FIGURE 2 For use with P/N s 42507TC 43113TC FIGURE 3 For use with P/N s 42908TC 43825TC All parts Material: Phenolic UL 94 VO rated Pin Material: CP Wire Pin Diameter:.99mm mag-inc.com
14 Toroid Hardware Toroid Mounts (con t) DIMENSIONS (mm) nom FIG FOR CORE A B C E F G H J TVH22064A TVH25074A TVH38134A TVH49164A TVH61134A FIGURE 1 FIGURE 2 Material: Nylon UL 94 VO rated Pin Material: CP Wire Pin Diameter: 1mm Material: Nylon UL 94 VO rated Pin Material: CP Wire Pin Diameter: 1.3mm MAGNETICS
15 Toroid Cups and Headers DIMENSIONS (mm) FOR CORE FIG A B C NOM D TYP E NOM F G H NOM J K L NOM M SMC03016A 1 < SMC06018A 2 < SMH05025A 3 < SMH07058A 4 < FIGURE 1 FIGURE 2 Toroid Hardware Material: L.C.P. UL 94 VO rated Pin Material: Phosphor Bronze Material: Phenolic UL 94 VO rated Pin Material: Phosphor Bronze FIGURE 3 FIGURE 4 Material: Phenolic UL 94 VO rated Pin Material: Phosphor Bronze Material: L.C.P. UL 94 VO rated Pin Material: Phosphor Bronze mag-inc.com
Section 13. Toroids COATINGS
Section 13. Toroids Ferrite toroids offer high magnetic efficiency as there is no air gap, and the cross sectional area is uniform. Available in many sizes ('s from.100" to 3.375") and materials (permeabilities
Section 13. Toroids. Parylene C is a trademark of Union-Carbide Corp. Material R P F J W H. Color Blue Green White Red Yellow Purple 13.
Section 13. Toroids Ferrite toroids offer high magnetic efficiency as there is no air gap, and the cross sectional area is uniform. vailable in many sizes ( s from.100" to 3.375"), and materials (permeabilities
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