MBC /602(L) MBC /602(L) MBC /602(L)

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1 GasMultiBloc Combined servo pressure regulator and safety shut-off valves MBC /60(L) MBC /60(L) MBC /60(L) Two normally closed automatic shutoff valves and servo regulator in one housing. Each valve has the following approvals. UL Listed / Recognized UL 49 File #MH1677 CSA Certified ANSI Z1.1 / CSA 6.5 C/I marking ANSI Z1.18 / CSA 6.3 File # FM Approved FM 7400 File No Commonwealth of Massachusetts Approved Product Approval code G MBC... Sales Brochure P/N 5697 Ed. 10/ CSA Certified / FM Approved Models /60 MBC 500/60 MBC 4000/60 UL Listed / FM Approved Models /60L MBC 500/60L UL Recognized / CSA / FM Models MBC 4000/60L Codes and Standards This product is intended for installations covered by but not limited to ANSI Z83.4, ANSI Z83.18, ANSI Z1.13, UL 795, CSD-1 or CSA B149.1, CSA B149.3 and NFPA 37. DUNGS is an ISO 9001 manufacturing facility. Technical Description The DUNGS multifunctional control MBC... integrates filter, two safety shut-off valves and servo pressure regulator with the following functions: MBC-SE as positive pressure regulator MBC-SE S0 as zero governor MBC-VEF as gas / air proportionator each version also features: - Dirt trap: Microfilter - fast opening / fast closing safety shut-off valves up to 5 PSI - Servo pressure regulator with vent limiting device - Outlet pressure ranges: SE Version: -0.8 to +10 in. W.C. VEF Versions: +6 to +40 in. W.C. - Precision regulation of outlet pressure - Flanged joints with pipe threads to ISO 7/1 or NPT - Easy to install - Low weight The modular system design allows integration of valve proving systems, high and low gas pressure switches and other system accessories. The compact design allows for high flow rates at low pressure drop. Application The DUNGS MBC is recommended for commercial heating applications that require two safety shutoff valves. For SE Versions, the servo pressure regulator permits optimal mixing in forced air burners and premix burners in conjunction with mechanical or electronic integrated gas-air regulation units; this applies to modulating and multi-stage floating operating mode. For VEF Versions, the servo pressure regulator permits optimal mixing for gas / air ratio regulation.

2 Functional Description Gas flow 1. When valves V1 and V are closed, chamber a is subjected to inlet pressure.. The low gas pressure switch (optional) is connected to chamber a. If the inlet pressure drops below the setpoint on the pressure switch, the switch opens the limit circuit. 3. Once enabled by the control system, valves V1 and V open. Gas flow is released through chambers "a" and "b". Closing function Upon interruption of power supply, valves V1 and V, are closed by the closing springs within <1s. Schematic diagram MBC...SE M D S E R Working diaphragm Restrictor Servo diaphragm (Atmospheric) Setting spring for outlet pressure Regulator disc a p 1 R M S b E a, b Pressure chambers in flow direction p 1 Inlet pressure Outlet pressure Ambient pressure p amb D intern Standard p amb extern Option Zero Governor Versions If atmospheric diaphragm ruptures, the zero governor regulating disc closes V1 V 1 p 1 p Pressure regulator unit Regulator spring 3 Connecting flange 4 Coarse and microfilters 5 Valve V1 6 Closing spring V1 7 Housing 8 Plunger V1 9 Solenoid V1 10 PCB 11 Electrical connection 1 Valve V 13 Closing spring V 14 Plunger V 15 Solenoid V 16 Solenoid housing 17 Adjustment: - Gas pressure 18 Breathing Port Pressure taps, gas train diagram MBC...SE ,, 3, 4, 5 Screw plug G 1/8 8

3 Functional Description Gas flow 1. If the V1 and V valves are closed, chamber a is under inlet pressure.. The min. pressure switch (option) is connected to chamber a via a borehole. If the inlet pressure exceeds the reference value set in the pressure switch, the switch switches through to the automatic burner control. 3. The V1 and V valves open after they are enabled by the combustion flame safeguard. Gas flow through the chambers a and b is enabled. Closing function If the supply voltage of the coils of V1 and V valves is interrupted, the pressure springs close the valves in <1s. Block diagram MBC...VEF M D S1 S R Working diaphragm Restrictor Servo diaphragm (atmospheric) p BR Servo diaphragm for blower pressure p L Regulator disc a p 1 R M S 1 V S b a, b Pressure chambers in flow direction p 1 Inlet pressure Burner pressure, outlet pressure: P amb Ambient pressure Blower pressure p L N D internal standard p F p amb p L external option V1 5 4 V 1 p p F p L 1 Pressure regulator unit Regulator spring 3 Connecting flange 4 Coarse filter and microfilters 5 Valve V1 6 Closing spring V1 7 Housing 8 Plunger V1 9 Solenoid V1 10 Printed circuit board 11 Electrical connection 1 Valve V 13 Closing spring V 14 Plunger V 15 Solenoid V 16 Solenoid housing Setting: 17 Gas-air ratio 18 Zero point correction Pressure taps, gas train diagram MBC...VEF ,, 3, 4, 5 Screw plug G 1/8 6, 7 Seal plug G 1/

4 Specifications Nominal widths Flanges with pipe threads to ISO 7/1 (DIN 999) Safety Shutoff Valves & Regulator Maximum Operating Pressure MBC 500 MBC 4000 NPT 1/, 3/4, 1, 1 1/4, 1 1/ NPT 1, 1 1/4, 1 1/, NPT 1, 1 1/4, 1 1/, and their combinations and their combinations and their combinations 5 PSI (138 in. W.C.) For SE Versions, recommended inlet pressure for optimal performance of the regulator* For SE Versions, outlet pressure ranges For VEF Versions, Inlet gas pressure range Air loading line range Burner pressure range Ambient temperature Inlet filter Gas Pressure switch (optional) SE Versions Servo pressure regulator VEF Versions Servo pressure regulator Ratio setting range V Zero point correction N Burner pressure monitoring Pulse and connection lines S/S8: p in = in. W.C. S30: p in = in. W.C. S0 & N: p in = 4-41 in. W.C. S: : in. W.C. S8: : - 3 in. W.C. S30: : 1-1 in. W.C. S0 & N: : 0 ± 0.8 in. W.C. p in : 6 to 138 in. W.C. p L : 0.16 to 41 in. W.C. : 0.7 to 41 in. W.C. -40 F to +140 F (-40 C up to +60 C) for CSA Versions +5 F to +140 F (-15 C up to +60 C) for UL Versions (in LPG applications, do not operate MBC below 0 C. Only suitable for gaseous LPG, liquid hydrocarbons destroy the seal materials) 50 micron filter of two layer nonwoven fabric. Filter replaceable without removing MBC from appliction. Types GAO-A, GML-A, GMH-A For further information refer to Gas Pressure Switch Sales Brochure. (# 6 359) Servo pressure regulator with adjustable outlet pressure. Versions for constant positive pressure and zero pressure available. Gas/Air ratio control with adjustable ratio V as well as correction of zero point N and combustion chamber pressure connection Ratio V = / p L = 0.4:1 3:1, other ratios on request Adjustable Downstram of V G 1/8 connection as per DIN ISO 8 for burner pressure (pbr; GAS), blower pressure (pl; AIR), firing chamber pressure (pf; combustion, atmosphere) Impulse and connection lines must be made of steel. Vent limiting device Factory installed, vent limiter per ANSI Z1.18 / CSA 6.3 Safety shut-off valve V1, V Test ports / Pressure switch mounting ports Voltage/frequency Electrical connection Rating/power consumption Switch-on duration Switching cycles Enclosure rating Radio interference suppression Two valves in series (fast-closing, fast-opening) G 1/8 DIN ISO 8, at inlet and outlet flanges, on both sides downstream of filter, between V1 and V, downstream of V. (fitting pressure switch may partially exclude measuring gas connection) VAC Hz, 4 VAC Hz, 4 VDC, 1 VDC. See Approval table and Power Consumption table on page 5. DIN-connector with 1/" NPT conduit connection for UL Versions. Order separately for CSA Versions. See power consumption table 100 % Duty Cycle 60 per hour (30 s on/off) NEMA Type 1 Interference level N Materials of gas-conveying parts Housing die-cast aluminium Diaphragms, seals on NBR base Solenoid drive steel, aluminium Installation position *Regulator complies with ANSI Z1.18/CSA 6.3 for up to 5 PSI. Inlet pressures higher than recommended inlet pressures are possible provided the appliance complies with the applicable performance requirements. MBC S0 Vertical with upright solenoid only MBC-VEF & MBC S, 8, 30 Vertical with upright solenoid or horizontal with horizontal solenoid. 4 8

5 MBC Accessories Flange for Thread type Order No. MBC 500 / MBC 4000 MBC 500 / MBC 4000 MBC 500 / MBC 4000 MBC 500 / MBC 4000 Shutter Flanges NPT 1/ NPT 3/4 NPT 1 NPT 1 1/4 NPT 1 1/ NPT 1 NPT 1 1/4 NPT 1 1/ NPT Part description MBC 500 / MBC " NPT (flange only) " NPT Flange set (with o-ring and 4 screws) " NPT (flange only) NA " NPT Flange set (with o-ring and 4 screws) NA MBC Accessories Order No. Port 3 Pressure switch mounting adapter /" Conduit adapter for P/N Burkert DIN Connector supplied with UL listed and UL recognized versions. DUNGS DIN Connector for CSA / FM. Order separately G 1/8" Test nipple with gasket Gasket for G 1/8" test nipple / " NPT pilot/vent adapter /4" NPT adapter 5047 replacement filter MBC 500 replacement filter 407 MBC 4000 replacement filter 4564 Flanges and system accessories must be ordered separately. Power Consumption Table Valve Body Size Rated voltage Inrush P max. [VA] for t = 3 s Inrush current peak (A) Holding P max. [VA] Operation Recommended power of supply transformer (VA) DC battery MBC VDC DC battery MBC DC battery MBC VDC DC battery MBC DC battery MBC VAC MBC MBC VAC MBC Approval Table Type FM Approved CSA Certified UL Listed UL Recognized /60 MBC 500/60 MBC 4000/60 /60L MBC 500/60L MBC 4000/60L 4 VDC, 4 VAC, 10 VAC 4 VDC, 4 VAC, 10 VAC 4 VDC, 4 VAC, 10 VAC 4 VDC, 4 VAC, 10 VAC

6 Mounting dimensions [mm] MBC-1000/500 MBC-4000 e = space requirement for solenoid replacement Type DN Rp Opening time 1/ - 1 1/ < 1 s MBC < 1 s MBC < 1 s Dimensions [inch] Dimensions [mm] a b c d e f g Solenoid No. Weight [lbs] [kg] 03/P 8.4 3,8 04/P 14. 6,5 05/P

7 Pressure drop v.s. flow Volume flow pressure difference characteristics in steady state with microfilter Pressure drop (in. W.C.) Recommended operating range -... (1/ NPT) -... (3/4 NPT) -... (1 & 1-1/ NPT) Based on 60 F psia, dry ,000,000 4,000 7,000 10,000 Flow (CFH) of natural gas; s.g at 60 F Pressure drop v.s. flow Volume flow pressure difference characteristics in steady state with microfilter MBC 500 Pressure drop (in. W.C.) Recommended operating range MBC (1 NPT) MBC (1 1/4 NPT) MBC (1-1/ & NPT) Based on 60 F psia, dry ,000,000 4,000 6,000 10,000 0,000 Flow (CFH) of natural gas; s.g at 60 F 7 8

8 GasMultiBloc Combined servo pressure regulator and safety shut-off valves MBC /60(L) MBC /60(L) MBC /60(L) Pressure drop v.s. flow Volume flow pressure difference characteristics in steady state with microfilter MBC 4000 Pressure drop (in. W.C.) Recommended operating range MBC ( NPT) Based on 60 F psia, dry ,000,000 4,000 6,000 10,000 0,000 Flow (CFH) of natural gas; s.g at 60 F f = V gas used = V Natural gas x f Density of Natural gas Density of gas used Type of gas Density [kg/m 3 ] s.g. Natural gas Butane Propane Air f We reserve the right to make any changes in the interest of technical progress. Karl Dungs, Inc Pheasant Ridge Drive NE Suite 150 Blaine, MN 55449, U.S.A. Phone Fax info@karldungsusa.com Internet Karl Dungs GmbH & Co. KG P.O. Box 1 9 D-7360 Schorndorf, Germany Phone +49 (0) Fax +49 (0) info@dungs.com Internet 8 8