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1 GAS-FIRED COMMERCIAL REPLACEMENT PARTS LIST COPPER BOILERS FOR HYDRONIC HEATING & HOT WATER SUPPLY MODELS : 1000, 1300, 1500, 1850, 2100, 2500 SERIES: A.O. SMITH WATER PRODUCTS COMPANY 500 TENNESSEE WALTZ PARKWAY, ASHLAND CITY, TN Phone: Fax: website: parts@hotwater.com PRINTED IN U.S.A PART NO
2 Item Qty. Description COMBUSTION CHAMBER ASSEMBLY COMPONENTS: Base/Leg Assembly ( ).. Blower Assembly, Large (1) (2) (2) (3) (3) (3) Blower Assembly, Small ( ).. Bracket, Gas Manifold (3) (3) (3) (4) (5) (7) 5.. ( ).. Burner, 60mm (8) (11) (13) (16) (18) (22) 6.. ( ).. Burner Assemby (2) (2) (2) (3) (3) (3) *7.. ( ).. Clamp, Hose (2) (2) (2) (3) (3) (3) Control Panel ( ).. Flame Sensor (3) (3) (3) (4) (4) (4) Fluebox Assembly ( ).. Gas Train, 4 & 5 Burner - Nat (1) (2) (3) (4) (3) (3) 14.. ( ).. Gas Train, 4 & 5 Burner - Prop (1) (2) (3) (4) (3) (3) 15.. ( ).. Gasket, Blower (1) (2) (2) (3) (3) (3) Gasket, Blower ( ).. Gasket, Burner Gasket, Divider Insert Gasket, Heat Exchanger ( ).. Gasket, Igniter (1) (2) (2) (2) (2) (2) Gasket, Observation Port Heat Exchgr. Ass'y (GB ONLY) A Heat Exchgr. Ass'y Brass(GB ONLY) Heat Exchgr. Ass'y (GW ONLY) A Heat Exchgr. Ass'y Brass(GW ONLY) ( ).. Igniter (1) (2) (2) (2) (2) (2) Insulation Assembly A Insulation, Bottom Mate B Insulation, Bottom Panel E Insulation, Rear Mate F Insulation, Rear Panel G Insulation, Side Panel H Insulation, Side Panel I Insulation, Side Panel J Insulation, Side Panel K Insulation, Top Panel Insulation, Fluebox Outer Main Gas Manifold ( ).. Man. Assembly, 3 Burner (1) (2) (2) 29.. ( ).. Man. Assembly, 3 Burner (2) 30.. ( ).. Man. Assembly, 4 Burner (1) (1) (2) 31.. ( ).. Man. Assembly, 5 Burner (2) (3) (3) (3) (1) 32.. ( ).. Nut, Hex Serrated Flange (8) (8) (8) (12) (12) (12) 33.. ( ).. Nut, Locking (6) (6) (6) (9) (9) (9) Observation Port Assembly ( ).. Orifice-Natural (10) (13) (15) (19) (21) (25) Panel, Air Box Divider w/slot ( ).. Panel, Air Diverter (2) (2) (2) (3) (3) (3) Panel, Front Combustion Panel, Side Air Chamber Panel, Side Air Chamber Panel, Top Combustion Plate, Divider Insert Plate, Insert Mate Rear Combustion Assembly ( ).. Screw Cap (8) (8) (8) (12) (12) (12) Side Panel Assembly Side Panel Assembly ( ).. Silicone Tube (4) (4) (4) (6) (6) (6) 51.. ( ).. Silicone Tube (3) (3) (3) (4) (4) (4) 52.. ( ).. Strain Relief (2) (2) (2) (3) (3) (3) 53.. ( ).. Strain Relief Tube Assembly (4) (4) (4) (6) (6) (6) Switch, Blocked Flue ( ).. Switch, Differential (2) (2) (2) (3) (3) (3) 11.. ( ).. Gas Train, 3 Burner - Nat (2) (1) (2) (4) 12.. ( ).. Gas Train, 3 Burner - Prop (2) (1) (2) (4) C Insulation, Front Mate D Insulation, Front Panel ( ).. Orifice-Propane (10) (13) (15) (19) (21) (25) 37.. ( ).. Panel, Air Box Divider (1) (1) (1) (2) 56.. ( ).. Switch, Differential - Prop (2) (2) (2) (3) (3) (3) Switch, Low Gas Nat/Prop / / / / / /-3 Note: ( ) Item quantity. * Items not illustrated. CSD-1 and IRI Models subsitute the following part numbers for the Gas Train Assemblies: Item 11 substitute with Item 12 substitute with Item 13 substitute with Item 14 substitute with
3 COMBUSTION CHAMBER ASSEMBLY COMPONENTS Gas Valves Gas Train Used Description Gas Valve, Natural Gas Gas Valve, Propane Gas Gas Valve, Natural Gas Gas Valve, Propane Gas INSULATION ASSEMBLY COMPONENTS 3
4 Item Qty. Description JACKET ASSEMBLY COMPONENTS: User Interface, Display Bracket, Control Box Support Cap, Pipe Control Box Gasket, Conduit Gasket, Main Gas Manifold Gasket, Vent Adaptor Gasket, Vent Adaptor (Air Inlet) ( )... Handle, Front Panel (1) (1) (1) (2) (2) (2) J-Box Cover Junction Box Locknut, Star Nipple, Chase ( )... Nut, Speed (4) (4) (4) (7) (7) (7) Panel, Display Ass y Panel, Front Bottom Panel, Rear Jacket Panel, Right Jack. Ass y Panel, Side Access Panel, Side Jacket Panel, Side Jacket Panel, Side Jacket Insert Panel, Top Jacket Panel, Mid-Jacket Ass'y Plate, Conduit Plate, Conduit - 2 Holes Plate, Flue Plate, Main Gas Manifold Plate, Top Jacket ( )... Screw, Panel (4) (4) (4) (7) (7) (7) ( )... Screw, Sheet Metal (52) (56) (56) (56) (56) (56) Switch, Rocker Valve, Ball 2 X Valve, Ball 2 1/2 X 2 1/ Vent Adaptor - Exhaust Vent Adaptor - Air Inlet Washer, Locknut ( )... Washer, Retaining (SPL) (4) (4) (4) (7) (7) (7) Item Qty. Description GB GB GB GB GW GW GW 1000, , , 2500 WATER HEATER CONNECTIONS: Flow Switch Conduit Ass'y Inlet Temp Conduit Ass'y Low Water Cutoff Low Water Cutoff Conduit Ass'y Outlet Conduit Ass'y Pump - 1/2 HP Volute Pump - 1 HP Volute Relief Valve-125 psi Relief Valve-50 psi Switch - Flow * Tank Probe Note: ( ) Item quantity. * Items not illustrated. 4
5 JACKET ASSEMBLY COMPONENTS WATER HEATER CONNECTIONS Please update these numbers LOW WATER CUT-OFF SWITCH IRI MODELS - STANDARD CSD-1 MODELS - OPTIONAL 5
6 Item Qty. Description IRI IRI Control Box Base Control Box Panel Central Control Board (CCB) ( )... Flame Control Board (FCB) (2) (3) (2) (3) 5... ( )... Relay, 120-volt (1) (1) (2) (2) Control Box Top Support Bracket Control Box Front Panel Power Distribution Board (PDB) Transformer, 150 VA Transformer, 250 VA CONTROL BOX ASSEMBLY 6
7 Item Qty. Description Harness, Power Line Input Harness, 120 VAC Power Distribution Harness, 24 VAC Power Distribution Harness, Transformer Harness, Relay Coil Harness, Gas Valve Relay Power (Not Shown) ()... Harness, Gas Valve Relay Power (1) (2) 8... ()... Harness, Communication (1) (2) Harness, Communication Harness, Inlet Probe Harness, Outlet ECO Harness, External Thermostat ()... Harness, 120 VAC Stage Output (1) (2) Harness, 120 VAC Stage Output ()... Harness, Chasis Grounding (Not Shown) (3) (4) Harness, Transformer Jumper (Not Shown) Harness, Pump Relay Contacts Harness, 24 VAC Output Stages Harness, 24 VAC Output Stages Harness, Tank Probe Harness, Pump Harness, Switch Input Harness, 24 VAC Output WIRE HARNESS 7
8 Item Qty. Description GB 1000 GW 1000 GB 1300 GW 1300 GB 1500 GW VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly GW Pump Harness Assembly STAGE CONTROL SHELF WIRING HARNESSES Item Qty. Description GB 1850 GW 1850 GB 2100 GW 2100 GB 2500 GW VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly VAC Termination Assembly GW Pump Harness Assembly STAGE CONTROL SHELF WIRING HARNESSES 8
9 IRI/CSD-1 COMPONENTS ALARM BELL CSD-1 MODELS - OPTIONAL IRI MODELS - STANDARD IRI GAS TRAIN ASSEMBLY HIGH GAS PRESSURE SWITCH CSD-1 AND IRI MODELS - STANDARD COMPLETE IRI GAS TRAIN ASSEMBLIES: MODELS MODELS Item Qty. Description IRI/CSD-1 COMPONENTS: Alarm Bell Bracket ( )... High Pressure Switch - Natural (3) (3) (3) (4) (5) (7)... ( )... High Pressure Switch - Propane (3) (3) (3) (4) (5) (7) Main Manual Shut-Off Pilot Shut-Off Valve Safety Shut-Off Valve Vent, Valve Note: ( ) Item quantity. * Items not illustrated. CSD-1 and IRI Models subsitute the following part numbers for the Gas Train Assemblies shown on pages 2-3: Item 11 substitute with Item 12 substitute with Item 13 substitute with Item 14 substitute with
10 NOTES 10
11 NOTES 11
12 500 Tennessee Waltz Parkway, Ashland City, TN Phone: Fax:
A.O. SMITH WATER PRODUCTS COMPANY 5621 W. 115TH STREET ALSIP, ILLINOIS Phone: Fax:
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