AM33 LP-P Natural Gas Conversion Manual For Outdoor Use Only

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1 AM33 LP-P Natural Gas Conversion Manual For Outdoor Use Only Part No. Qty Description 1 RCOZZ00339A 1 Main Burner Valve & Manifold Assembly with Valves (NG) 2 RCOZZ00340A 1 Side Burner Assembly (NG) 3 RPAZZ00002A 1 Thread Sealing Tape 4 RCOZZ00117A 1 NG Regulator 3/8 NPT x 3/8 UNF 5 RCODZ00026A 1 Orifice Back IR (NG) 6 RCODZ00052A 1 Connecting tube 3/8" NPT

2 Tools needed: Phillips head screwdriver 3/4 wrench 1/4 wrench or socket Adjustable wrench!! WARNING Be sure gas supply is off, the knobs are in the off position and the grill is cool. Wear golves to be protected from the sharp edges of the interior parts. NOTE: Make sure to use supplied pipe sealant on all non-flared fittings. 1. To get started, remove all the control knobs and set aside. (See Fig. 1) Fig Use a 3/4 wrench to disconnect the regulator & hose assembly from the side burner valve. (See Fig. 2) Fig Disconnect the igniter wires underneath the side burner shelf. Then unscrew the push button cap on the side burner shelf control panel, take out the battery and unscrew the plastic nut to remove igniter module. (See Fig. 3) Regulator hose Fig. 3 AA battery Plastic nut Push button cap 4. Remove the side burner griddle and side burner grate (See Fig. 4) Fig. 4

3 5. Remove the two phillips pan head screws and two self -tapping screws securing the side burner casting and the small bracket in position. (See Fig. 5) Fig. 5 Self-tapping Screws Phillips Pan Head Screws 6. Pull the side burner casting slightly to rear and angle it up, then slide it into the hole on the side burner tray to get the side burner valve orifice out of the side burner casting. Remove it and set aside. (See Fig. 6) Fig Disconnect the flex line from the side burner valve assembly. (See Fig. 7) Fig. 7 Flex line Side burner valve assembly 8. Remove the self-tapping screw securing the right side burner shelf in position. Loosen the four (4) hex head screws on the right side of grill head assembly under the side burner shelf for approximate 0.5. Then lift and take off the side burner shelf and set aside. (See Fig. 8) Fig. 8 Hex head screws Self-tapping Screw 9. Remove the self-tapping screw securing the left side shelf in position. Loosen the four (4) hex head screws on the left side of grill head assembly under the left side shelf for approximate 0.5. Then lift and take off the left side shelf and set aside. (See Fig. 9) Fig. 9 Hex head screws Self-tapping Screw

4 10. Remove the two (2) phillips pan head screws at the left side of the the front control panel. (See Fig. 10) Fig Remove the two (2) phillips pan head screws at the right side of the the front control panel. (See Fig. 11) Fig Let a friend help you to pull the front control panel away from the grill and hold it. Using a wrench, hold the elbow on the rear IR burner valve and use another wrench to disconnect the flex line. (See Fig. 12) Fig Take off the front control panel, then use a screwdriver to remove the eight (8) screws securing the bezels and the manifold in position. (See Fig. 13) Fig Disconnect the flex line from the end of manfold. (See Fig. 14) Fig. 14

5 15. Replace the LP manifold with the one provided in the NG conversion kit. Reattach the flex line to the manifold and use the eight screws removed in step 13 to attach the bezels and manifold onto the front control panel. (See Fig. 15) NOTE: Make sure the OFF position facing up as it was. Fig Attach the front control panel onto the grill assembly. Hold the elbow on the rear IR burner valve and use a 3/4 wrench to tighten the flex line. (See Fig. 16) Note: Be careful, applying pressure to the elbow of the valve may cause it to break. Fig Slide the front control panel back in position. Make sure the orifices of the main burner control insert valves into the main burner tubes. (See Fig. 17) Fig. 17 Main burner tube Orifice 18. Use the four screws removed in step to secure the front control panel in position. (See Fig. 18) Fig Remove the bread warming rack, main cooking grates, flavor grids and set them aside. Remove the six (6) screws securing the wind shield and rear IR cover in position. Remove the rear IR burner cover. (See Fig. 19) Fig. 19

6 20. Hold the elbow and use a wrench to remove the rear IR burner orifice. Replace it with the supplied NG orifice and use the six screws removed in step 18 to secure the rear IR burner cover and wind shield in position.(see Fig. 20) Fig Remove the two (2) screws securing the bezel and side burner valve in position on the right side shelf, then remove the side burner valve. Replace it with the supplied NG side burner valve and reattach the bezel with the two (2) screws removed. (See Fig. 21) NOTE: Make sure the OFF position on the bezel is facing up. Fig Attach the right side burner shelf by inserting the four (4) screws on the right side of the grill head into the holes on the right shelf. Then tighten all the four (4) screws and install the self-tapping screw at the slotted hole on the front bottom corner of the right side burner shelf. (See Fig. 22) Fig Attach the left side shelf by inserting the four (4) screws on the left side of the grill head into the holes on the left side shelf. Then tighten all the four (4) screws and install the self-tapping screw at the slotted hole on the front bottom corner of the left side shelf. (See Fig. 23) Fig Reattach the flex line from the manifold onto the side burner valve assembly. (See Fig. 24) Fig. 24

7 25. Reinstall the igniter module in position, feed "AA" battery with negative end in first. Connect the six igniter wires into the six holes. (See Fig. 28) Note: The igniter is designed in such a way that it does not matter which terminal tab is used when connecting igniter wires. (See Fig. 25) Fig Angle the side burner casting and insert it into the center hole of the side burner tray. (See Fig. 26) Fig Slide the side burner casting back in position to get the side burner valve orifice into the side burner casting. (See Fig. 27) Fig. 27 Fig Use the removed two (2) phillips pan head screws in step 5 to secure the side burner casting on the large bracket. (See Fig. 28) 29. Use the removed two (2) self-tapping screws in step 5 to secure small bracket in position. (See Fig. 29) Fig. 29

8 30. Attach the connecting brass tube onto the side burner valve assembly. (See Fig. 30) Fig Attach the NG regulator to the brass fitting.(see Fig. 31) Note: pay attention to arrow on the NG regulator indicating direction of gas flow. The arrow should point toward the grill. Fig. 31 Arrow on the back of regulator 32. Place the bread warmer, flavor grids, side burner grate, side burner griddle and main cooking grates back in position, reattach all the knobs back in position. (See Fig. 32) Fig. 32 Note: At the completion of the conversion, a leak test should be performed on all fittings. See Use and Care manual for leak testing procedure. Installation is now complete. Enjoy your grill safely. Conversion Kit Assembly Picture

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