A.O. SMITH WATER PRODUCTS COMPANY 5621 W. 115TH STREET ALSIP, ILLINOIS Phone: Fax:

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1 PSD GAS-FIRED COMMERCIAL REPLACEMENT PARTS LIST COPPER BOILERS FOR HYDRONIC HEATING & HOT WATER SUPPLY MODELS : 300, 400, 500, 650, 750 SERIES: 300, 301, 302, STAGE UNITS A.O. SMITH WATER PRODUCTS COMPANY 5621 W. 115TH STREET ALSIP, ILLINOIS Phone: Fax: PRINTED IN U.S.A REV. 00

2 Item Qty. Description Base / Leg Assembly Insul. Board - Bottom Insul. Board - Side (Right) Insul. Board - Side (Left) Insul. Board - Front Insul. Board - Rear A Insul. Board - Top B Insul. Board - Top Panel - Front Comb. Chamber Panel - Left Combustion Assembly - Control Shelf Panel - Rear Comb. Chamber A Burner Assembly B. ( ).. Burner Assembly Insert - Side Jacket User Interface Module Combustion Insert - Left Combustion Insert - Right Jacket - Front Left Flame Sensor Ignitor Jacket - Front Right Gasket - Ignitor Manifold & Piping Assembly Heat Exchanger/Baffle Assy. Bronze Baffle - Tube End Baffle Assembly Front Access Panel Gas Train - Series 300 (NAT.) Gas Train - Series 301 (PRO.) Panel - Top Combustion Divider Panel Assembly Transformer Blower/Shutter Assembly Gasket Gasket - Vent Fluebox Assembly Jacket - Bottom Front Jacket - Right Side Panel Jacket - Left Side Panel Jacket - Top Panel Jacket - Top Access Panel Gasket - Sight Glass Plate - Sight Glass Strain Relief Fitting Flip Down Panel Assembly Pump/Flow Switch Conduit Assembly Flow Switch Conduit Ass'y (No Pump) Inlet Temp. Conduit Assembly ECO/Outlet Temp. Conduit Assembly Switch - Rocker Junction Box Cover - Junction Box Plate - Intake Vent Adaptor Panel - Right Combustion Heat Exchanger/Baffle Assy. Cast Iron Jacket - Rear Panel Gasket - Gas Manifold Plate Port - Observation Gasket - Port Gas Manifold Plate

3 Item Qty. Description Grommet Tee - Reducing (Brass) Tee - Reducing (Galv.) Flow Switch Gasket - Gas Manifold Plate (1) 62A Nipple - Pipe 1 1/2" x 6" Brass A Nipple - Pipe 1 1/2" x 6" Brass (Galv.) B Nipple - Pipe 1 1/2" x 6" Brass B Nipple - Pipe 1 1/2" x 6" (Galv.) Nipple - Pipe 1 1/2" x Close (Brass) Strain Relief Tube Assembly Nipple - Pipe 3/4" x 3" (Brass) Nipple - Pipe 3/4" x 3" (Galv.) Nipple - Pipe 3/4" x Close (Brass) Nipple - Pipe 3/4" x Close (Galv.) Elbow - 3/4" x 90 (Brass) Elbow - 3/4" x 90 (Galv.) Pressure Relief Valve (GW Only) Pressure Relief Valve (GB Only) Strain Relief Fitting Nut - Locking Nut - Locking Flame Control Board Nipple - Pipe 2" x Close (Brass) Power Distribution Board Tubing - Silicone Rubber Blower Prover Pressure Switch Blocked Outlet Pressure Switch Central Control Board Gas Valve (NAT.) [750 Models Only] (1) Gas Valve (NAT.) (2) (2) (2) (2) (1) Gas Valve (PROP.) [750 Models Only] (1) Gas Valve (PROP.) (2) (2) (2) (2) (1) Manual Shut-Off Valve (750 Models Only) (1) 83...( )... Manual Shut-Off Valve (2) (2) (2) (2) (1) Feed Header - Bronze Feed Header - Cast Iron Return Header - Bronze Return Header - Cast Iron A Insulation, Fluebox B Insulation, Fluebox C Insulation, Fluebox Low Gas Pressure Switch (NAT.) Low Gas Pressure Switch (PRO.) High Gas Pressure Switch (NAT.) High Gas Pressure Switch (PRO.) Standard Pump (GW) Bronze Standard Pump (GW) Cast Iron Pump Flange (GW) Bronze Pump Flange (GW) Cast Iron Tank Temperature Kit (GW) ( )... Burner Gasket (6) (8) (10) (13) (15) Label - EMC Screw, 3/4" Sheet Metal Nipple - Pipe 1 1/2" x Close (Galv.) Nipple - Pipe 2" x Close (Galv.) Heat Exchanger Assembly Fuse - 3 AMP. (On Flame Control Board) Fuse AMP. (On Central Control Board) ( ).. Orifice - NAT (6) (8) (10) (13) (15) ( ).. Orifice - PROP (6) (8) (10) (13) (15) 3

4 GENESIS PARTS LIST 4

5 5

6 6

7 IRI/CSD-1 COMPONENTS 7

8 LWCO/LO GAS/ GW-300 GB-300 HI GAS/ Item Qty. Description thru 650 GW-750 thru 650 GB-750 IRI/ALARM Harness - Power Line Input - PDB Terminals Flow Switch Harness Assembly - CCB J Harness VAC Power - PDB J3 to CCB J Harness - 24 VAC Power - PDB J2 to CCB J3 & FCB J Harness - Transformer - PDB J Harness - Relay Coil - J Harness - Gas Valve Relay Power - CCB J6 to FCB Communication Harness Assembly Communication Harness Assembly - CCB J20 & J Harness Inlet Probe - CCB J Harness - Outlet/ECO - CCB J Harness - External Thermostat - CCB J Wire Assembly (Red) - CCB/FCB 1 J Harness - Blower Prover - CCB J ( ).. Harness - Gas Valve Output - CCB J19 & FCB J (2) (1) (2) (1) Harness - Blower Output - CCB J Harness - Pump Relay Contacts - PDB TB1-1 & TB Harness - Gas Valve Output - CCB J Harness - Igniter Output - CCB J Harness - Tank Probe - CCB J GB Pump Harness - PDB TB1-4, -5, Harness - Switch Inputs - CCB J Harness - 24 VAC Output - CCB J Harness - Pump Flow Switch - PCB TB1-4, -7,

9 A.O. SMITH WATER PRODUCTS COMPANY 5621 W. 115TH STREET ALSIP, ILLINOIS Phone: Fax:

GB/GW GB/GW GB/GW GB/GW

GB/GW GB/GW GB/GW GB/GW GAS-FIRED COMMERCIAL REPLACEMENT PARTS LIST COPPER BOILERS FOR HYDRONIC HEATING & HOT WATER SUPPLY MODELS : 1000, 1300, 1500, 1850, 2100, 2500 SERIES: 400-405 A.O. SMITH WATER PRODUCTS COMPANY 500 TENNESSEE

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