SWITCHING THE SMART WAY. Reed Switches. SMD Reed Switches. Reed Sensors. Level Sensors. Magnets. Sensor Technology
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1 SWITCHIG THE SMRT WY Reed Switches SMD Reed Switches Reed Sensors Level Sensors Magnets Sensor Technology
2 Welcome to PIC Our work is never done. Passion, respect, integrity and discipline are the four core values which drive us to sophisticated products and continuous growth in a globalized world. Innovation Modern machinery, perfected production concepts, clear information policy and our comprehensive sensor know-how secure our premier position in the branch. Product Innovation Intelligent Design Creative Manufacturing Quality Continuous optimization in the areas of research, development, production, service and marketing assure high standards in product quality. Sustainability Sustainability is an essential part of our philosphy. Careful use of resources and environmental compatibility starts long before production and does not finish at sale. We remain true to this principle with regard to social and economic aspects. 2 3
3 Reed Switches Table of Contents Reed Switch Basics 5-7 Reed Switches Reed Switch Basics... 5 Micro / Standard... 6 Power / Special SMD Reed Switches S-Series... 8 T-Series... 9 TH-Series PRX+2-Series Reed Sensors Reed Sensor Basics...12 Snap-fit Flatpack Through Hole...16 Tubular...17 Tubular Threaded Level Sensors IP 67 Customized Products Level Sensor Basics PLS-PP-Series PLS-P-Series PLS-V-Series PLS-PP Horizontal Connectors and cable assemblies Special housings PCB assemblies Hall Sensors Customized Level Sensors Magnets How does a Reed Switch work? Reed Switch consists of a pair of ferromagnetic reeds, hermetically sealed in a glass tube. Their free ends overlap at a very small distance. Benefits o power supply required Contacts hermetically sealed Most economic non-touch switching solution ot ESD sensitive Various methods of actuation possible Magnetic and electrical pole independent on-touch actuation permits smooth surfaces and modern design ranges 26 Magnets ctuators S S pplications Tech Center EI US Magnets: Magnet Selector Reed Switches: How to operate Reed Switches: Precautions Housing Materials: Chemical resistance chart S S 31 Contact 4 5
4 Reed Switches Micro / Standard Reed Switches Power / Special PMC-0701 for limited space the 7 mm glass length offers best solution PMC-1401 most cost-efficient general purpose switch using 14 mm glass length Close differential and mains voltage types Switching voltage up to 10 kv Carry current up to 5 Contact rating max. 250 Watts ormally open, change over and latching types B C B C B 5.9 C O C B C COM B C2 E1 Micro Switches Standard Switches Power Switches Special Switches High voltage Latching HSR-0025 HSR-0035RT PMC-0701 HSR-502 PMC-1001 PMC-1401 PMC-1402 DO min. 60%! PMC-2003 DO max. 60%! PMC-1515 Mains Voltage PMC-1496 TRH-200 PMC-2021 PMC-3617 PMC-5001 PMC-5002 CRH-500 PMC-5025 HSR-834WT HSR-V7K HSR-V10K HSR-V15K PMC-1401X Dimensions = Total length nom. mm B = Glass length max. mm C = Glass diameter max. mm 0.97x Contact arrangement (figure) C C2 C2 Characteristics Contact form C C C Contact rating max. W / V VDC VC Switching current max Carry current max Breakdown voltage min. VDC Contact resistance (initial) max. mω Dimensions = Total length nom. mm B = Glass length max. mm C = Glass diameter max. mm Contact arrangement (figure) 1 C2 1 1 C2 C2 C E1 Characteristics Contact form C C C C E Contact rating max. W / V VDC VC Switching current max Carry current max Breakdown voltage min. VDC Contact resistance (initial) max. mω Pull in range T Pull in range T Drop out min. T % of 30% of PI PI Drop out min. T Switching frequency max. Hz Vibration ( Hz) g Switching frequency max. Hz Vibration ( Hz) g ) 10 2) 10 2) ) Shock (1/2 sin 11 ms) g to -20 to -40 to -40 to Operating Temperature C -40 to to UL / CS / RoHS --/--/ --/--/ / / -- /--/ / / / / / / / / / / -- /--/ --/--/ Shock (1/2 sin 11 ms) g ) 150 3) to -40 to -60 to -60 to -20 to -40 to -25 to -40 to Operating Temperature C -60 to UL / CS / RoHS / / --/--/ / / / / --/--/ --/--/ / / --/--/ --/--/ --/--/ --/--/ 6 1) Hz 2) 3) Hz 1/2 sin 2 ms 7
5 SMD Reed Switches S-Series SMD Reed Switches T-Series Facts & Figures Most xxx economic Reed Switch for automated assembly xxx ssembly xxx in PCB cutout reduces height above PCB xxx by approx. 50% ranges ttractively priced alternative to molded Reed Switches o PCB redesign required since direct substitute for molded competitors types ranges PMC-0701S PMC-1001S PMC-1401S PMC-1424S PMC-1428S Contact form Contact rating max. W / V Switching current max VDC VC Pull in range T UL / CS / RoHS / / / / / / / / / / HSR-0025TSM PMC-0701TS PMC-1001T/TS PMC-1401T/TS PMC-1424T/TS PMC-1428T/TS Contact form Contact rating max. W / V Switching current max VDC VC Pull in range T UL / CS / RoHS -- /--/ / / / / / / / / / / PMC-0701S PMC-1001S PMC-1401S PMC-1424S PMC-1428S HSR-0025TSM PMC-0701TS Recommended pad size PCB cutout PMC-1001TS PMC-1001T Recommended pad size Recommended pad size PMC-1401TS PMC-1424TS PMC-1428TS 14.2 / PMC-1401T PMC-1424T PMC-1428T 14.2 / Recommended pad size
6 SMD Reed Switches TH-Series SMD Reed Switches PRX+2-Series Replaces various molded competitors types, thus no PCB redesign required Latching and Form B (normally closed) types ranges Ultra miniature size Hi-Rel versions ranges PMC-1001TH ormally closed Latching PMC-1001THL PMC-1001THY PMC-1424THX Contact form B E Contact rating max. W / V Switching current max VDC VC Pull in range T consult factory consult factory UL / CS / RoHS / / / / / / PRX+2452 PRX+2100 Contact form Contact rating max. W / V Switching current max VDC VC Pull in range T UL / CS / RoHS -- /--/ --/--/ PMC-1001TH PMC-1001THY orth pole mark PRX PRX Recommended pad size Recommended pad size PMC-1001THL PMC-1424THX orth pole mark Recommended pad size
7 Reed Sensors Reed Sensor Basics Reed Sensors Snap-fit Easily mountable and removable as no tools or screws required Small size ranges MS-320 Contact form Contact rating max. W / V 10 Switching current max. 0.7 VDC 180 VC Pull in range T Operating Temperature C -20 to +85 UL / CS / RoHS / / 2 Housing material P66-GF Cable type WG 22 How does a Reed Sensor work? Benefits ctuator MSM-320 Reed Sensor incorporates a Reed Switch inside a metal or plastic housing for better mechanical protection and easier mounting. ctuation principles for Reed Switches also apply to Reed Sensors. Mechanically protected Wide range of housing types o power supply required ot ESD sensitive on-touch actuation permits smooth surfaces and modern design ranges We supply Reed Sensors to any requirement: for snap-fit or screw mounting, with special cable and connector etc. Remanence Br mt 1190 Coercivity HcJ k/m 1512 Energy product (BH) max. kj/m³ 275 Magnetic moment M x10-5 Vs cm 2.4 Operating Temperature C -20 to +85 UL / CS / RoHS -- /--/ Housing material P66-GF ominal values unless otherwise specified S Magnet pplications Sensor 12 13
8 Reed Sensors Flatpack Reed Sensors Flatpack djustable switching point Replaces various competitors types Mains voltage variants ranges MS MS MS MS MS MS MS MS MS MS MS Contact form C Contact rating max. W / V Switching current max VDC VC Pull in range T Operating Temperature C -20 to to to to +85 UL / CS / RoHS -- / -- / / / / -- / / / Contact form C Contact rating max. W / V Switching current max VDC VC Pull in range T Operating Temperature C -20 to to to to +85 UL / CS / RoHS / / / / / / / / MS MS-324 Matching actuators on page 26. MS-328 MS-332 Matching actuators on page 26. Housing material BS BS Housing material P66-GF BS Cable type WG 26 WG 24 (MS-324-4: WG 26) Cable type WG 20 (MS-328-4: WG 22) WG 24 Standard types Cable exit: right Standard types Cable exit: right MS MS-328 MS-328R MS MS-324R MS-332 MS-332R
9 Reed Sensors Through Hole Reed Sensors Tubular Pitch ranging from 2.54 to mm Mechanically protected Replaces various competitors types MK sensor with integrated resistor Mains voltage variants MS-104 MS-105 MS-106 MS MS MS MK Contact form C Contact rating max. W / V Switching current max VDC VC Pull in range T Operating Temperature C -20 to to to to to to +125 UL / CS / RoHS / / / / / / / / / / --/--/ Replaces various competitors types Mains voltage variants ranges PRX+1500 MS-213 MS-214 Contact form Contact rating max. W / V Switching current max VDC VC Pull in range T Operating Temperature C -40 to to to +85 UL / CS / RoHS --/--/ /--/ /--/ Housing material HTM BS BS Cable type WG 28 WG 26 WG 26 PRX+1500 MS-213 MS-214 MS MS MS MS C (MS only) MS MS MS MS MS MS MS MS MS MS Contact form C Contact rating max. W / V Switching current max VDC VC Pull in range T Operating Temperature C -20 to to to to +85 UL / CS / RoHS / / / / / / / / MK with integrated resistor Housing material BS BS BS BS Cable type WG 24 WG 24 WG 24 WG 24 MS-215 MS MS
10 Reed Sensors Tubular Threaded Reed Sensors Tubular Threaded djustable switching point Replaces various competitors types Mains voltage variants ranges djustable switching point Rugged design ranges MS-225 Contact form Contact rating max. W / V 10 Switching current max. 0.7 VDC 180 VC 130 Pull in range T Operating Temperature C -20 to +85 UL / CS / RoHS / -- / MS-225 MS M5 x 0.5 M8 x 1.25 Power Switch MS-226M-3 MS-228M-6 MS-228M-3 MS-2210M-6 MS-2210M-3 MS-2212M-6 MS-2212M-3 Contact form Contact rating max. W / V Switching current max. 1 VDC VC Housing material ickel plated brass Cable type WG Pull in range T Operating Temperature C -20 to to +85 UL / CS / RoHS --/--/ -- /--/ Housing material ickel plated brass ickel plated brass MS MS MS MS Cable type UL 2464, WG 24 (MS-226M-3: WG 28) UL 2464, WG 24 Contact form C Contact rating max. W / V Switching current max VDC VC Pull in range T Operating Temperature C -20 to to to to +85 UL / CS / RoHS / / / / / / / / MS-226M M6 x 1 MS-228M M8 x 1.25 Housing material P6-GF P6-GF P6-GF P6-GF Cable type WG 24 WG 24 WG 24 WG 24 Matching actuators on page 26. MS-2210M MS-2212M M10 x M12 x
11 Level Sensors Level Sensor Basics Level Sensors PLS-PP-Series IP 67 Polypropylene housing Form and Form B Suitable for food contact Covers a wide range of applications Power Switch PLS-020-3PP PLS-020B-3PP PLS-031-3PP PLS-031B-3PP PLS-031-6PP PLS-031B-6PP PLS-041-3PP PLS-041B-3PP PLS-041-6PP PLS-041B-6PP Contact form B B B Contact rating max. W / V Switching current max Carry current max VDC VC Breakdown voltage min. VDC Operating Temperature C -20 C to +80 C -20 C to +80 C -20 C to +80 C UL / CS / RoHS / / / / / / How does a Level Sensor work? Benefits Housing material PP PP PP Cable type WG 24 WG 24 WG 22 Level Sensor incorporates a Reed Switch in a stem. n external float, with a magnet inside, passes and actuates the Reed Switch, depending on liquid level. ctuation principles for Reed Switches also apply to Level Sensors. o power supply required Various housing materials Form and Form B Suitable for food contact PLS-020 world s smallest! PLS-031 Miniature PLS-041 Standard M8 max M8 max M8 max. 5.0 Stem Float pplications Variants & mounting Ring magnet FORM (ormally open) FORM B (ormally closed) Top mounting Bottom mounting When mounted stem up, operating functions are reversed. 20 Pls. refer page 30 for additional information on housing material and media. ll dimensions in mm. Subject to change without prior notice. 21
12 Level Sensors PLS-P-Series Level Sensors PLS-V-Series IP 67 IP 67 Polyamide housing Form and Form B Extended temperature range Stainless Steel housing Rugged & durable Form and Form B Suitable for food contact Extended temperature range Power Switch PLS-031-3P PLS-031B-3P PLS-031-6P PLS-031B-6P PLS-041-3P PLS-041B-3P PLS-041-6P PLS-041B-6P Contact form B B Contact rating max. W / V Switching current max. 1 Carry current max VDC VC Breakdown voltage min. VDC Power Switch PLS-045-3VI PLS-045B-3VI PLS-045-6VI PLS-045B-6VI PLS-080-3VL PLS-080B-3VL PLS-080-6VL PLS-080B-6VL Contact form B B Contact rating max. W / V Switching current max. 1 Carry current max VDC VC Breakdown voltage min. VDC Operating Temperature C -20 to +80 C -20 C to +80 C UL / CS / RoHS / / / / Operating Temperature C -40 to +125 C -40 C to +125 C UL / CS / RoHS / / / / Housing material P P Cable type WG 24 WG 22 Housing material Stainless Steel 304 Stainless Steel 304 Cable type WG 24 WG 22 PLS-031 Miniature PLS-041 Standard PLS-045 PLS M8 300 M M10 max max max. 5.0 M10 max Variants & mounting 24.0 Variants & mounting FORM (ormally open) FORM B (ormally closed) Top mounting Bottom mounting FORM (ormally open) FORM B (ormally closed) Top mounting Bottom mounting Side mounting When mounted stem up, operating functions are reversed. When mounted stem up, operating functions are reversed. 22 Pls. refer page 30 for additional information on housing material and media. ll dimensions in mm. Subject to change without prior notice. Pls. refer page 30 for additional information on housing material and media. ll dimensions in mm. Subject to change without prior notice. 23
13 Level Sensors PLS-PPH Customized Products ssembly from outside Level Sensors for horizontal mounting Polypropylene housing Covers a wide range of applications Connectors and cable assemblies Sensor solutions + wire harnesses: taylor made to your requirements. Over 80% of our products are special custom designs. PLS-092-3PPH Contact rating max. W / V 10 Switching current max. 1 Carry current max. 1.2 VDC 200 VC 140 Breakdown voltage min. VDC 240 Operating Temperature C -20 C to +65 C UL / CS / RoHS -- /--/ Housing material PP Cable type UL 2464, WG 22 9 Special housings Own molding facilities spell flexibility when it comes to special housings, snap-fit solutions and inserts. PCB-ssemblies Where large quantities in particular are concerned, assembly costs can make or break a product. We will be happy to supply Reed Switches and other components as fully assembled PCBs including cable and connector at highly competitive prices Hall Sensors M In cases where Reed Technology is reaching its limits (extended operating frequencies etc.) we offer Hall-based switching components with open collector output or two-wire variants. Switching points: 15 ±5 25 ±5 0 reliable <10 Customized Level Sensors We can do much more than what you see in this catalogue hysteresis min Magnets We design the matching actuator magnet for your application - bare or cased. max. 45 reliable >30 24 Pls. refer page 30 for additional information on housing material and media. ll dimensions in mm. Subject to change without prior notice. 25
14 Magnets ctuators Tech Center: Magnets Magnet-Selector Check table below for most convenient magnet material Easily mountable Matches chosen Sensor Mechanically protected Selection Guide LOW HIGH Costs Ferrite lico dfeb SmCo Energy Product Ferrite lico SmCo dfeb Operating Temperature dfeb Ferrite SmCo lico Corrosion Resistance dfeb SmCo lico Ferrite Resistance to Demagnetization lico Ferrite dfeb SmCo Mechanical Strength Ferrite SmCo dfeb lico Temperature Coefficient lico SmCo dfeb Ferrite MSM-225 MSM-228 MSM-313 MSM-324 MSM-328 MSM-332 Remanence Br mt Coercivity HcB k/m Coercivity HcJ k/m Energy Product (BH) max. kj/m³ Magnetic moment M x10-5 Vs cm Operating Temperature max. C UL / CS / RoHS --/-- / --/-- / --/-- / --/-- / --/--/ --/--/ Housing material ickel plated brass P6-GF BS BS P66-GF BS MSM-225 M5 x 0.5 MSM Maximum power, minimum space In recent years, eodymium-iron-boron magnets (dfeb) have advanced from being exotic luxury items to affordable power magnets. The benefits in sensor applications Increased switching distance Miniature design possible Resistance to demagnetization Greater product design flexibility MSM S MSM S 13.9 M8 x Material Grades dfeb Remanence Br Coercivity HcB HcJ Energy Product (BH) max. Operating Temperature max. mt k/m k/m kj/m 3 C H SH EH H SH SH H SmCo5 S MSM S 6.3 MSM S24H Sm2Co17 S28H lico Ferrite Y Y30BH Y Bonded Ferrite FB Bonded dfeb B
15 Tech Center: Reed Switches How to operate Tech Center: Reed Switches Precautions In general four different magnet approaches are known when using permanent magnets 1 One magnet pole faces Reed Switch providing two operations max. when moving on X-axis. Minimum movement of magnet over switch center provides smallest possible switching differential. HOLD Y 2 Magnet parallel to longitudinal axis of switch: pproaching magnet vertically to switch on Y-axis provides one operation only. Driving magnet over full length of switch (X-axis) may result in up to three operations. Minimum movement of magnet over switch center provides smallest possible switching differential. Shock Resistance Generally Reed Switches provide high shock resistance up to 100 g. Still a drop on a hard surface can generate a shock of several 100 g, which can lead to de-adjustment of contacts. Switches having been dropped should be re-tested for sensitivity before usage! Y Do s and Don ts when cutting and bending Reed Switches X Reference Point HOLD X Incorrect bending or cutting of terminals may lead to cracks in the sealing area due to heavy mechanical stress. To avoid this problem the remaining part of terminal between glass body and point of bending resp. cutting, should be gripped tightly. Cutting shock shock Reference Point Forces directed away from Reed Switch Forces directed toward Reed Switch! 3 Switch operation by rotation of magnet. This gives two operations per complete rotation. 4 Operation of switch by shielding. This method requires a permanently opposite location of magnet and switch. The switch is held closed continuously and will release only if magnet flux is removed by means of ferro-magnetic shield. Bending Reference Point HOLD Ferromagnetic Shielding Magnet Terminal gripped tightly between glass body and point of bending Terminal not gripped Gripped on glass body Terminal not gripped between glass body and point of bending HOLD Reference Point Dimensioning of modified Reed Switches HOLD We supply Reed Switches with terminals modified to nearly any requirement. Dimensioning should be made according to the examples below. HOLD E E E F G F Check out our interactive Reed Switch here: a) cut b) cut & bent c) cut & bent center wire 28 29
16 Tech Center: Housing Materials Chemical resistance chart + = Excellent Chemical C C o = Limited Stainless Steel BS P PP POM - = Poor 304 cetic cid, dilute - / - - / - + / + + / o + / + cetone - / - + / + + / o + / o + / + mmonium Hydroxide o / - + / + + / + + / + + / + niline - / - o / - + / + - / - + / + Beer, Wine, Whiskey + / + + / + + / + + / + + / + Butanol + / o + / + + / + + / o + / + Chloroform - / - - / - - / - - / - + / + Citric cid + / + + / + + / + + / - o / o Copper Sulphate + / + - / - + / + + / + o / o Detergents + / o + / o + / + + / + + / + Diesel fuel + / + o / o + / o + / + + / + Ethanol + / + + / + + / + + / + + / + Ethylene Glycol + / + + / + + / + + / o + / + Ferric Chloride + / + - / - + / + - / - - / - Formaldehyde (Formalin) + / + o / o + / + + / + + / + Formic cid + / o - / - + / + - / - + / o Fruit Juice + / + + / + + / + + / - + / + Gasoline - / - - / - - / - + / + + / + Glycerol (Glycerin) + / + + / + + / + + / + + / + Hydrochloric cid + / - - / - + / + - / - - / - Hydrogen Peroxide, dilute - / - - / - + / + o / - + / + Lactic cid + / + o / - + / + + / - + / o Methanol - / - o / - + / + + / + + / + Milk + / o + / + + / + + / + + / + Mineral Oil + / + + / + + / + + / + + / + itric cid, dilute - / - - / - + / + - / - + / o itrobenzene - / - - / - + / + + / - + / + Phosphoric cid, dilute + / + - / - + / + + / - o / - Propanol (IP) o / - + / + + / + + / + o / o Silver itrate + / o o / - + / + + / - + / + Soaps + / + + / + + / + + / + + / + Sodium Hydroxide, dilute + / + o / - + / + + / + + / + Sulphuric cid, dilute o / - - / - + / + o / - o / - Urine + / + + / + + / + + / + + / + Vegetable Oil + / o + / + + / + + / + + / + Water + / + + / o + / + + / + + / + Water, Sea-, Salt- + / + + / o + / + + / + - / - bove data is intended only as a guide for chemical compatibility. We do not assume any liability for the accuracy of the information. It is strongly recommended that users perform their own tests to determine suitability of material. PIC GmbH ibelungenstr Wendelstein Deutschland Tel Fax info@ www. PIC GmbH,
17 PIC GmbH, 2014 Rev. 1/2014 PIC-13006_GB
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