Analog output type for diverse applications
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1 FIBER SENSORS Slim Body Analog Sensor Interference prevention Analog output type for diverse applications FZ-1 FX-311 FX-CH FX-33 Color Detection Analog Output Manually Set Bank Unit FX-3 FX-31 Analog voltage output It incorporates an analog voltage output of 1 to 5 V. Interference prevention function Two sets of fibers can be mounted close together or face to face. Various uses In combination with various types of fibers and the ultra-compact digital panel controller, CA series or the digital panel controller CA series, can be used for various applications, such as, height evaluation, level detection by differential sensing, etc. CA series Slim size CA series Digital panel controller Being only 1 mm.39 in thick, it can be mounted in a narrow space. Only 1 mm.39 in thick 1 mm.39 in Saturation indicator The saturation indicator lights up when the output reaches 5 V. Hence, the can be easily adjusted even without using a tester. Moreover, an incident beam indicator which brightens up in proportion to the amount of incident beam (output voltage) is also incorporated. Incident beam indicator (Red) Saturation indicator (Green) 17 Phone: Fax: Web: info@clrwtr.com
2 APPICATIONS Evaluating height of traveling objects Objects can be sorted according to their height. Detecting level difference When differential sensing is used, no readjustment is required even if the reflectivity of the objects changes. Detecting product mix-up Mixed-up products that differ in color (reflectivity) can be sorted out from normal products. Color Detection Analog Output FZ-1 FX-31 FIBER SENSORS Ascertaining the number of translucent films The number of overlapping translucent films can be ascertained. Sensing turbidity of liquid The turbidity of a liquid inside a clearwall tank can be sensed in an analog manner. Measuring inner diameter of rings Rings can be sorted according to their inner diameter. FX-3 FX-33 Manually Set Bank Unit FX-311 FX-CH Phone: Fax: Web: info@clrwtr.com
3 FIBER SENSORS ORDER GUIDE Amplifier Appearance Model No. Supply voltage Analog output Accessory MS-DIN- (Amplifier mounting bracket) 1 to V DC1 % Analog voltage Output voltage: 1 to 5 V FX-33 FX-3 FX-31 s cable length Type Shape of fiber head (mm in) Sensing range (Note 1) Features : Model No. free cut ong sensing range [ (one pair set)] ens mountable With lens ens mountable With sleeve "1. ".5 M ".5 ".9 M M ".5 ".9 5 mm 3.3 in 1 mm.99 in 15 mm.91 in Twice the sensing range for the same diameter ong sensing range with small fiber heads of ".5 mm ".9 in Free-cut type m.5 ft m.5 ft m.5 ft FT-B FT-SFM FT-FM FT-FMS With sleeve 9 mm 3.53 in FT-FMS With sleeve mm in FT-SFM FZ-1 FX-311 FX-CH Color Detection Analog Output Manually Set Bank Unit Thru-beam Sharp bend Special use Standard ong sensing range Standard Small diameter Wide beam Array ens mountable With sleeve With lens ens mountable Top sensing ". ".35 W.H31D13.5 W.15H1.D.531 Side sensing "1.5 ".59 "3 ".11 M ".5 ".9 "1.5 " mm.9 in 35 mm 1.37 in mm.315 in 5 mm 3.3 in 5 mm.559 in 1 mm in 1 mm in Note: The sensing range is defined as the range until the saturation indicator lights up. Miniature head but having the same sensing range as the standard type fiber Suitable for detection in a congested equipment Free-cut type The fiber can be bent sharply, like an electric wire, to avoid space wastage in installation because of its small allowable bending radius of R1 mm R.39 in or more. The wide beam detects an object at any place within the range. The wide beam detects an object at any place within the range. m.5 ft m.5 ft m.5 ft m.5 ft m.5 ft FT-T FT-NFM FT-NFMS With sleeve 9 mm 3.53 in FT-NFMS With sleeve mm in FT-SNFM FT-WS FT-W FT-WS FT-W FT-WS FT-A FT-AFM FT-AFME Phone: Fax: Web: info@clrwtr.com
4 ORDER GUIDE s cable length Type Shape of fiber head (mm in) Sensing range (Note 1) Features : Model No. free cut ong sensing range [] M Coaxial M 31 mm 1. in ong sensing range m.5 ft FD-B FD-FM FIBER SENSORS Reflective Sharp bend Special use Standard Standard High precision Array High precision With sleeve M M Coaxial M M Small diameter.77 "3 ".11 M ens mountable Coaxial "3 ".11 Top sensing Side sensing "3 ".11 M With sleeve M ".5 ".9.77 Coaxial M ens mountable Coaxial Small head ens mountable ".5 ".9 "1. ".5 mm. in mm. in 7 mm.7 in mm. in mm.315 in mm.315 in 3 mm.11 in 13 mm.51 in 1 mm.39 in 3 mm.11 in Free-cut type Miniature head but having the same sensing range as the standard type fiber The fiber can be bent sharply, like an electric wire, to avoid space wastage in installation because of its small allowable bending radius of R1 mm R.39 in or more (FD-WG, FD-WSG: R mm R.79 in or more). Its wide beam meets various needs. Precise position sensing with coaxial fiber Combination with the FX-MR3 lens gives an extremely small spot diameter of ".3 mm ".1 in approx. m.5 ft m.5 ft m.5 ft 5 mm 19.5 in FD-FMS With sleeve 9 mm 3.53 in FD-FMS With sleeve mm in FD-T FD-T FD-S FD-W FD-WT FD-WS FD-WG FD-WSG FD-AFM FD-AFME Notes: 1) The sensing range is defined as the range until the saturation indicator lights up. Further, for the reflective type fibers, it is specified for white non-glossy paper [55 mm in (FD-B: 11 mm in)] as the object. Notes: ) Please take care that the sensing range of free-cut type fiber may be reduced by % max. Accessories MS-DIN- (Amplifier mounting bracket) 7 mm.7 in FX-CT ( cutter) Suitable for detection in a congested equipment Free-cut type FX-AT1 ("1 mm ".39 in fiber attachment) FX-AT13 ("1.3 mm ".51 in fiber attachment) m.5 ft m.5 ft m.5 ft FD-NFM FD-NFMS With sleeve 9 mm 3.53 in FD-NFMS With sleeve mm in FD-SNFM FD-G FD-EG1 FX-31 FX-3 FX-33 Manually Set Bank Unit FX-311 FX-CH Color Detection Analog Output FZ-1 Phone: Fax: Web: info@clrwtr.com 175
5 FIBER SENSORS OPTIONS Designation Model No. Description Expansion lens FX-E1 Super-expansion lens FX-E FX-31 FX-3 FX-33 FZ-1 FX-311 FX-CH Color Detection Analog Output Manually Set Bank Unit For thru-beam type fiber For reflective type fiber Expansion lens Superexpansion lens Side-view lens Pinpoint spot lens Digital panel controller (Note ) 17 Zoom lens Finest spot lens Protective tube For reflective type fiber bender FX-E1 FX-E FX-SV1 FX-MR1 FX-MR FX-MR3 CA-T CA-R CA-T CA-B FTP-5 (.5 m 1. ft) FTP-1 (1 m 3.1 ft) Protective tube FTP-15 (1.5 m.91 ft) For thru-beam type fiber FTP-N5 (.5 m 1. ft) ( ( ) Universal sensor mounting stand (Note 3) ) FTP-N1 (1 m 3.1 ft) FTP-N15 (1.5 m.91 ft) FDP-5 (.5 m 1. ft) FDP-1 (1 m 3.1 ft) FDP-15 (1.5 m.91 ft) FDP-N5 (.5 m 1. ft) FDP-N1 (1 m 3.1 ft) FDP-N15 (1.5 m.91 ft) FB-1 MS-AJ1-F MS-AJ-F Increases the sensing range by times or more. Sensing range (ens on both sides) (Note 1): 9 mm in (FT-B), 75 mm 9.5 in (FT-FM, FT-T), 35 mm 13.7 in (FT-W) Tremendously increases the sensing range with large aperture lenses. Sensing range (ens on both sides) (Note 1): 3, mm in (FT-B),,5 mm 9.5 in (FT-FM), 3, mm in (FT-W) Beam axis is bent by 9. Sensing range (enses on both sides) (Note 1) : mm.1 in (FT-B), mm 7.7 in (FT-FM, FT-T), 5 mm.9 in (FT-W) Pinpoint spot of ".5 mm ". in. Applicable fiber: FD-WG, FD-G Distance to focal point: 1 mm.3.39 in The spot diameter is adjustable from ".7 to " mm ". to ".79 in according to how much the fiber is screwed in. Applicable fiber: FD-WG, FD-G Distance to focal point: 1.5 to 3 mm.7 to 1.93 in approx. (Screw-in depth: 7 to 1 mm.7 to.551 in) Spot diameter: ".7 to " mm ". to ".79 in (Screw-in depth: 7 to 1 mm ".7 to ".551 in) Extremely fine spot of ".3 mm ".1 in is achieved. Applicable fiber: FD-WG, FD-EG1, FD-G Distance to focal point: mm.95. in Spot diameter: ".3 mm ".1 in (FD-EG1), ".5 mm ". in (FD-WG, FD-G) NPN open-collector transistor Relay contact NPN open-collector transistor NPN open-collector transistor With BCD output For M thread For thread For M thread For M thread Applicable fibers This is a very small controller which allows two independent threshold level settings. Supply voltage: V DC1 % No. of inputs: 1 No. (sensor input) Input range: 1 to 5 V DC Main functions: Threshold level setting function, zero-adjust function, scale setting function, hysteresis setting function, start / hold function, autoreference function, power supply ON-delay function, etc. This is a multi-functional controller having mathematical functions, hold function, etc. Supply voltage: 1 to V AC1 % No. of inputs: Nos. (sensor inputs) Input range: 1 to 5 V DC Power supply for sensor: 1 V DC, 15 ma Main functions: Mathematical functions, process number selection function, hold function, scaling function, auto-reference function, power supply ON-delay function, measurement start, delay function, hysteresis setting function, etc. FT-B FT-FM FT-FMS FT-FMS FT-T FT-NFM FT-NFMS FT-NFMS FD-B FD-FM FD-FMS FD-FMS FD-T FD-NFM FD-NFMS FD-NFMS FD-T The protective tube, made of non-corrosive stainless steel, protects the inner fiber cable from any external forces. The fiber bender bends the sleeve part of the fiber head at the proper radius. Horizontal mounting type Mounting stand assembly for fiber For, M or M threaded Vertical mounting type ( head fibers Notes: 1) The sensing range is defined as the range until the saturation indicator lights up. Notes: ) For further details, refer to p. l for the ultra-compact digital panel controller CA series, and to p.5l for the digital panel controller CA series. Notes: 3) Refer to P.33 l for the universal sensor mounting stand. ( Side-view lens FX-SV1 Zoom lens FX-MR Screw-in depth Distance to focal point Digital panel controller CA series CA series Protective tube FTP- FDP- 3 rotation Angle adjustment: 3 rotation Spot diameter Angle adjustment: Pinpoint spot lens FX-MR1 Finest spot lens FX-MR3 bender FB-1 Universal sensor mounting stand Using the arm which enables adjustment in the horizontal direction, sensing can also be done from above an assembly line. MS-AJ1-F 3 rotation MS-AJ-F 3 rotation Height adjustment: 15 mm 5.9 in approx. Mounting hole for M screw Height adjustment: 15 mm 5.9 in approx. Mounting hole for M screw
6 SPECIFICATIONS s Type Item Allowable bending radius Ambient temperature Ambient humidity Standard, small fiber head, small diameter, sharp bend, long sensing range with lens, wide beam, array, high precision R5 mm R.9 in or more [Sharp bend: R1 mm R.39 in or more (FD-WG, FD-WSG: R mm R.79 in or more)] to7 C to15 F (Sharp bend: to C to1 F, FD-EG1: to C to1 F) (No dew condensation or icing allowed), Storage: to7 C to15 F (Sharp bend: to C to1 F, FD-EG1: to C to1 F) 35 to 5 % RH, Storage: 35 to 5 % RH FIBER SENSORS Material Accessories Amplifier Model No. Item Supply voltage Current consumption Analog output Response time Incident beam indicator Saturation indicator Sensitivity adjuster Interference prevention function Ambient temperature Environmental resistance Ambient humidity Ambient illuminance Noise immunity Voltage withstandability Insulation resistance Vibration resistance Shock resistance Emitting element Material Cable Cable extension Weight Accessories core: Acrylic Sheath: Polyethylene : Brass (Nickel-plated) Threaded part of standard, threaded part of small diameter, threaded type of sharp bend, high precision, array Stainless steel (SUS) FT-SFM, small fiber head, FT-SNFM, FD-SNFM, non-threaded type of sharp bend, FT-SFM, sleeve part of sleeve-attached fiber Polycarbonate (FT-A, ens of FT-WS), Polyolefin (ens of FT-A) ( ) ( ) All fibers: 1 fiber attachment set Free-cut type fibers:fx-ct 1pc. ( cutter) Threaded head fibers:nuts pcs. (thru-beam type: pcs.) and toothed lock washer 1 pc. (thru-beam type: pcs.) FT-A:.51 mm..7 in seal type slit mask pcs. and 11 mm.39.7 in seal type slit mask pcs. 1 to V DC1 % Ripple P-P 1 % or less 35 ma or less Analog voltage Output voltage: 1 to 5 V (proportional to incident light intensity) Output current: 5 ma or less Output impedance: 7 Ω oad resistance: kω or more Temperature characteristics:.3 % F.S./C or less Switchable either 1 ms or less, or 1 ms or less Red ED (brightens up in proportion to analog output voltage) Green ED (lights up when the analog output voltage reaches 5 V) -turn potentiometer with indicator Incorporated 1 to55 C 1 to131 F (No dew condensation or icing allowed), Storage: to7 C to15 F 35 to 5 % RH, Storage: 35 to 5 % RH Sunlight: 1,?x at the light-receiving face, Incandescent light: 1,?x at the light-receiving face Power line: Vp, 1 ms cycle, and.5!s pulse width; Radiation: 3 Vp, 1 ms cycle, and.5!s pulse width (with noise simulator) 1, V AC for one min. between all supply terminals connected together and enclosure (Note 1) MΩ, or more, with 5 V DC megger between all supply terminals connected together and enclosure (Note 1) 1 to 15 Hz frequency,.75 mm,.3 in amplitude in X, Y and Z directions for two hours each 1 m/s acceleration (1 G approx.) in X, Y and Z directions for five times each Red ED (modulated) Enclosure: Heat-resistant ABS, Cover: Polycarbonate, lock lever: PES. mm -core cabtyre cable, m.5 ft long Extension up to total 1 m 3. ft is possible with.3 mm, or more, cable. (Note ) g approx. MS-DIN- (Amplifier mounting bracket): 1 pc., Adjusting screwdriver: 1 pc. FX-33 FX-3 FX-31 Manually Set Bank Unit FX-311 FX-CH Color Detection Analog Output FZ-1 Notes: 1) The voltage withstandability and the insulation resistance values given in the above table are for the amplifier only. Notes: ) Take care that the output voltage drops when the cable is extended. Phone: Fax: Web: info@clrwtr.com
7 FIBER SENSORS I/O CIRCUIT AND WIRING DIAGRAMS I/O circuit diagram Color code Wiring diagram Brown D1 (Brown)V Sensor circuit 7 V D 7 Ω D3 (Black) Analog voltage output (Note) (Orange / Violet) oad Interference oad resistance prevention wire kω or more (Blue) V 1 to V DC 1 % Black Orange / Violet oad To the other amplifier s interference prevention wire Blue 1 to V DC 1 % Internal circuit Users circuit FX-33 FX-3 FX-31 FZ-1 FX-311 FX-CH Color Detection Analog Output Manually Set Bank Unit Note: The analog voltage output is not incorporated with a short-circuit protection circuit. Do not connect it directly to a power supply or a capacitive load. Symbols... D1: Reverse supply polarity protection diode D, D3: Surge absorption diode SENSING CHARACTERISTICS (TYPICA) Correlation between setting distance and output voltage FT-B Half , , Setting distance (mm in), 7.7 FT-FM FT-FMS FT-FMS FT-SFM FT-T Half 1, Setting distance (mm in) FT-NFM FT-NFMS FT-NFMS FT-SNFM Half Setting distance (mm in) FT-W FT-WS FT-W FT-WS FT-WS FT-SFM FT-A Half Setting distance (mm in) 7.7 Half , , Setting distance (mm in), 7.7 FT-AFM FT-AFME FD-B 11 mm in Half , , Setting distance (mm in) FD-FM FD-FMS FD-FMS FD-T FD-S 15.7, mm in Half Setting distance (mm in) Half ,, 3, Setting distance (mm in) FD-NFM FD-NFMS FD-T FD-NFMS FD-SNFM 55 mm in Half Half Half Half Setting distance (mm in) Setting distance (mm in) Setting distance (mm in) Setting distance (mm in) Phone: Fax: Web: info@clrwtr.com
8 SENSING CHARACTERISTICS (TYPICA) Correlation between setting distance and output voltage FD-W FD-WT FD-WS Half Setting distance (mm in) FD-AFM FD-AFME 55 mm in mm in FD-WG FD-WSG Half Setting distance (mm in) 55 mm in 3.15 FD-G FD-EG1 Half 55 mm in Setting distance (mm in) 7.7 Half 55 mm in Setting distance (mm in) FIBER SENSORS FX-31 FX-3 FX-33 Half Setting distance (mm in) 15.7 Correlation between setting distance and output voltage when using seal type slit masks FT-A With slit mask (.51 mm..7 in) on one side Half , Setting distance (mm in) With slit masks (.51 mm..7 in) on both sides Half 5 1, 1, Setting distance (mm in) With slit mask (11 mm.39.7 in) on one side, 7.7 Half 5 1, 1, Setting distance (mm in), 7.7 With slit masks (11 mm.39.7 in) on both sides Half 5 1, 1, Setting distance (mm in), 7.7 Manually Set Bank Unit FX-311 FX-CH Color Detection Analog Output FZ-1 Phone: Fax: Web: info@clrwtr.com
9 FIBER SENSORS FX-31 FX-3 FX-33 FZ-1 FX-311 FX-CH Color Detection Analog Output Manually Set Bank Unit PRECAUTIONS FOR PROPER USE This product is not a safety sensor. Its use is not intended or designed to protect life and prevent body injury or property damage from dangerous parts of machinery. It is a normal object detection sensor. Mounting How to mount the amplifier 1 Fit the rear part of the amplifier on the attached amplifier mounting bracket (MS-DIN-) or a 35 mm 1.37 in width DIN rail. Press down the front part of the amplifier on the amplifier mounting bracket (MS-DIN-) or DIN rail to fit it. How to remove the amplifier 1 Push the amplifier forward. ift up the front part of the amplifier to remove it. How to connect the fiber cables 1 Unlock the fiber lock lever. Insert the fiber cables slowly into the inlets until they stop. (Note 1) 3 ock the fiber lock lever in the original position. lock lever cable Attached amplifier mounting bracket or 35 mm 1.37 in width DIN rail Notes: 1) In case the fiber cables are not inserted to a position where they stop, the sensing range reduces. Notes: ) With the coaxial reflective type fiber, such as, FD-G or FD-FM, insert the center fiber cable (single-core) into the beam-emitting inlet and the outer fiber cable (multi-core) into the beam-receiving inlet. If they are inserted in reverse, the sensing accuracy will deteriorate. Beam-receiving part (multi-core) Beamreceiving part Beamemitting part Amplifier Coaxial fiber cable 3 Beam-emitting part (single-core) Refer to p.1135l for general precautions and p.9l for fiber precautions. Interference prevention function Two sets of fibers can be mounted close together because an interference prevention function has been incorporated in. The wiring and the setting of the interference prevention selection switch should be done as follows. Close mounting possible 1 Wiring Connect together the interference prevention wires and the V wires of the two amplifiers, respectively. Color code (Brown) V (Blue) V (Black) Analog voltage output (Orange / Violet) Interference prevention wire (Orange / Violet) Interference prevention wire (Brown) V (Black) Analog voltage output (Blue) V Interference prevention selection switch Set the interference prevention selection switch to MAIN for one amplifier and to SUB for the other amplifier. m In case interference function is not used Make sure to set the interference prevention selection switch to MAIN. If it is set to SUB, the sensor will not work. Insulate the interference prevention wire. V V 1 Phone: Fax: Web: info@clrwtr.com
10 PRECAUTIONS FOR PROPER USE Amplifier Response time selection The response time of can be selected either 1 ms or 1 ms. If your detecting application does not need a quick response, 1 ms is recommended as it makes the detection secure against inductive noise and ambient light. If you choose 1 ms, pay attention to electromagnetic noise and ambient light. The response time of is the time required for the output voltage to rise from 1 V (dark state voltage) to [9 % of {light state voltage1 V (dark state voltage)}1 V (dark state voltage)] or the time required for the output voltage to fall from the light state voltage to [1 % of {light state voltage1 V (dark state voltage)}1 V (dark state voltage)]. The response time of is constant regardless of the amplitude of the output voltage. (e.g.) V (ight state) 3.7 V 3 V (ight state). V 1.3 V 1. V 1 V (Dark state) t1 t1 t t 1 V (Dark state) t1t: Response time Part description Sensitivity adjuster (-turn) As it is turned clockwise, the increases. If the adjuster is over turned, it idles to protect itself. Interference prevention selection switch Response time selection switch MAX SENS. DIMENSIONS (Unit: mm in) RESP. SYNC. 1ms MAIN SUB. 1ms Saturation indicator (Green) It lights up when the analog output voltage reaches 5 V. Incident beam indicator (Red) It brightens in proportion to the analog output voltage. OVER OUT Perfect beam-alignment reflected beam Refer to p.1135l for general precautions and p.9l for fiber precautions. Sensitivity adjustment Step 1 3 Operation Turn the adjuster fully counterclockwise (minimum ). Adjust the relative positions of the fiber heads or the fiber head and the object so as to receive as much incident beam as possible. Turn the adjuster clockwise until the saturation indicator lights up. Once it lights up, turn the adjuster counterclockwise until the saturation indicator lights off. This is the most sensitive point before saturation. Sensitivity adjuster Sensitivity level indicator It shows the set level. The CAD data in the dimensions can be downloaded from the SUNX website: Refer to p.13l for dimensions other than those given in the figures below. MAX. SENS. MAX. SENS. Others Do not use during the initial transient time (5 ms) after the power supply is switched on. The analog output is not incorporated with a short-circuit protection circuit. Do not connect it directly to a power supply or a capacitive load. Amplifier MS-DIN- Amplifier mounting bracket (Accessory for ) Assembly dimensions with attached amplifier mounting bracket Interference prevention selection switch Response time selection switch Sensitivity adjuster (-turn) lock lever Beamreceiving part Beamemitting part "3. ".1 holes.57 Suitable for 35 mm 1.37 in width DIN rail Saturation indicator (Green) Incident beam indicator (Red) ". ".15 cable, m.5 ft long ". 9 " Attached amplifier mounting bracket (MS-DIN-) "1. " t 1 t.39 -"3. ".1 holes Material: Cold rolled carbon steel (SPCC) Material: (Uni-chrome plated) FIBER SENSORS FX-31 FX-3 FX-33 Manually Set Bank Unit FX-311 FX-CH Color Detection Analog Output FZ Note: The top view is shown without the cover. Phone: Fax: Web: info@clrwtr.com
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